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Inspection Guidelines for Drilling Equipment

This document summarizes several API standards relevant to drilling and workover equipment inspections. API RP 4G covers inspections of derricks, masts, and substructures. It defines four inspection categories with varying documentation and frequency requirements. API RP 7L covers inspections of rotary equipment and components but lacks guidance on inspection qualifications and frequencies. API RP 8B covers inspections of hoisting equipment, with four categories and defined inspection frequencies. API RP 9B addresses wire rope inspections including drill lines. It is sometimes ignored for other ropes. The document suggests creating an inspection matrix, publishing a list of companies with current inspections, and establishing welder certification standards.

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224 views2 pages

Inspection Guidelines for Drilling Equipment

This document summarizes several API standards relevant to drilling and workover equipment inspections. API RP 4G covers inspections of derricks, masts, and substructures. It defines four inspection categories with varying documentation and frequency requirements. API RP 7L covers inspections of rotary equipment and components but lacks guidance on inspection qualifications and frequencies. API RP 8B covers inspections of hoisting equipment, with four categories and defined inspection frequencies. API RP 9B addresses wire rope inspections including drill lines. It is sometimes ignored for other ropes. The document suggests creating an inspection matrix, publishing a list of companies with current inspections, and establishing welder certification standards.

Uploaded by

MartahanManurung
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
  • Inspection Overview
  • Suggestions for Inspections

TX-Registration F-4687

Brief Synopsis of Inspections Relevant to Drilling and Workover Equipment. The following is confined to
derrick/ mast and substructure mechanical and structural systems only. Electrical systems and mud
systems are specifically not included.
API RP 4G:
Covers masts, derricks and accessories
Covers substructures and accessories
Does NOT address much on carriers and ancillary devices for portable masts, i.e. carrier frame,
tires, anchor points, work platform, guying
Four inspection levels: Cat I is DAILY (no documentation required), Cat II is at rig- up (no
documentation required), Cat III every 730 operating days (documentation required), Cat IV
every 3650 operating days.
Significant weakness in identifying capabilities of necessary qualifications of craftsmen
(particularly welders) to perform repairs
Good definition of required records
Overlaps with RP 8B on crown blocks and sheaves and on dead line anchors. 8B has more rigid
requirements and tighter frequencies
Does not address drawworks or brakes, or rotary tables and components
API RP 7L:
Covers a. rotary tables, b. rotary bushings, c. rotary slips, d. rotary hoses, e. slush pump
components, f. drawworks components, g. spiders, h. manual tongs, i. safety clamps
Four inspection levels: Cat I is fix it if it breaks, Cat II is fix it if its bent or broken, Cat III is take
it apart and look at it before it breaks, Cat IV is take it apart and conduct NDE on all load
bearing parts before it breaks
Frequency is Owner or user should develop his own frequency.
Owner or user develops own documentation procedure
Validation of qualified personnel is approximately equal to that required for a fortune teller or
palm reader
Issued in 1995, has not been updated or revised
API RP 8B:
Basically covers all drilling and production mechanical equipment hoisting equipment, including
items also covered in API RP 4G.
Does not address top drives or top drive tracks. Does not address mud system
Does not address drawworks or brakes
Four inspection levels: Cat I is basically watch it daily during operation, Cat II is up- close visual
inspection, Cat III requires some disassembly and NDE of critical areas, Cat IV requires removal
and disassembly in controlled environment as well as NDE.
Cat IV included repair as per manufacturers recommendations.
Longview Office
300 East Tyler Street
P.O. Box 3632
Longview TX 75606
903.757.4701
903.757.4836 fax

Head Engineer Longview:


Dr. W. Lee Guice PE
LGuice@[Link]
[Link]

Houston Office
17045 El Camino Real
Suite 214
Houston, TX, 77058
832.284.4192
713.493.7228 fax

Engineering Manager Houston:


Cliff Baggett
CBaggett@[Link]
[Link]

Frequency ranges from daily to every five years, and is defined in Table 1. Most equipment
requires a Cat III every six months.
Documentation required as desired, but should include records of repairs and of qualifications of
personnel performing repairs

API RP 9B:
Covers care and use of wire rope, including drill lines as well as raising lines, guy lines, etc.
This is very technical document that is usually well- obeyed in terms of drill line. Compliance for
other uses is spotty, and depends on how well informed and responsible the equipment operator
is.
Frequently ignored, particularly by smaller operators, with respect to guying and other ropes,
and in attachment of clips.
There is a significant weakness in designing and using sheaves for raising line systems, as the
usage is completely off the chart. Sheaves big enough to accommodate the required lines in
terms of strength will not fit the applications.
Does not effectively address workover operations for ton/ miles
API RP 54: This document addresses API compliance to OSHA requirements as they pertain to the drilling
industry. It includes fall protection, confined spaces, etc. each of which has its own particular
requirements.
SUGGESTIONS:
Create a matrix table (rough copy attached) listing components, standard under which each is
addressed
Issue and Publish a monthly list of companies that have gotten inspections current on all rigs in
service
Add (voluntary) verbiage to standard IACD Drilling contract re. listing of current inspections and
status thereof. This calls it to the attention of the production company.
Establish standards for testing of welders including certification procedure
W. Lee Guice, P.E.

P-180

TX-Registration F-4687 Longview Office 300 East Tyler Street P.O. Box 3632 Longview TX 75606 903.757.4701 903.757.4
2 • Frequency ranges from daily to every five years, and is defined in Table 1. Most equipment requires a Cat III

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