QUQLITY ASSURANCE PLAN

Mawa Engineering Works

OFF: 5-6, Darbar Manzil, Behind Bharat Petrol Pump, Sarkhej Ahmedabad-382210
Ph. 079-26829171, M. 09327013245, E-mail: mawaenggworks@[Link]
WORKS: G1, Shakriba Estate, GIDC,[Link],Vatva, Ahmedabad-38240

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 1 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR BUTTERFLY VALVE VALVE
DOC. NO.: MEW/ISO/QAP/BFV
SR.
NO.
1.0
1.1

DESCRIPTION

ISSUE NO.:01
CHARACTERISTIC

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01.09.06

REFERENCE
DOCUMENTS

INCOMING MATERIAL
CONTROL
Body

Visual

Surface finishing, marking

(size, logo Heat no.)

100%

W.I. for material

receiving inspection

Disc

Visual

100%

Trim materials
Round Bars

Visual
Size

W.I. for material

receiving inspection
W.I. for material
receiving inspection

Lever, throttle disc, Gear

box, pins, fasteners
Seals (Bushes, Bearing,
O ring, seat ring)

Chemical
Composition
Visual,
Size
Visual
Fitness

Surface finishing, marking

(size, Heat no.)
Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis
Surface finishing,
Dimensional check up
Surface finishing and
damage, dimensional
check up

100%

IN-PROCESS
INSPECTION
Body, Disc, Shaft & all
machined parts

Machining
dimensions

Measurement by Vernier
Caliper after machining

Random
sampling

1.2
1.3

1.4
1.5

2.0
2.1

ISSUED BY:

APPROVED BY:

100%

100%

Random
sampling

ACCEPTANCE
CRITERIA
IS 8092, API 609
BS 5155, BS EN
593 Foundry TC
IS 8092, Foundry
TC
Challan

Chemical analysis report

of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving inspection

Relevant technical
catalogue
P.O. Drawing,
Suppliers TC
Challan & Drawing

Drawing

Drawing

REVIEWED BY:

Page 2 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR BUTTERFLY VALVE VALVE
DOC. NO.: MEW/ISO/QAP/BFV

SR.
NO.
3.0
3.1
3.2

4.0
4.1

DESCRIPTION
INSPECTION &
TESTING
Body rubber bonding
Pressure test

ISSUE NO.:01

CHARACTERISTIC
Visual, Fitness
Shell test, disc
strength, seat

Surface defect of rubber

lining, Fitness checking
with disc
Pressure test by
Hydrostatic test pump

QUANTUM
OF CHECK

REFERENCE
DOCUMENTS

DATE: 01.09.06

ACCEPTANCE
CRITERIA

100%

Drawing

Drawing and
illustrated sample

100%

W.I. for pressure testing

API 609, BS 5155

API 598, BS: 5155

BS EN 12266 Part
1
BS EN 12266 Part
1,

Seat leakage

Pneumatic test by
compressed air

Customers
requirement

W.I. for Pressure testing

FINAL INSPECTION
Operation

Actuation

100%

BS: 5155, BS EN 593

BS: 5155,
BS EN 593

Surface finishing

Painting finishing

Opening and closing of

valve with pneumatic,
electrical actuator
Visual

100%

Illustrated sample

Packaging

Proper Packing

Visual

100%

W.I. for Painting,

API 609, BS EN 593
W.I. for packing, API 609
BS EN 593

4.2

5.0

TYPE OF CHECK

REV. NO. :00

Prevent from
deterioration

Abb. WI = Work Instruction. TC = Test Certificate. API = American Petroleum Institute. BS = British Standard. IS = Indian
Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 3 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR DUAL PLATE CHECK VALVE
DOC. NO.: MEW/ISO/QAP/DPCV
DESCRIPTION
1.0

ISSUE NO.:01

CHARACTERISTIC

1.1

INCOMING MATERIAL
CONTROL
Body, Disc (flapper)

Visual

1.2

Round Bars, flats

Visual, Dimensional

Eye bolt (hook)

Chemical
Composition
Visual, Size

1.4

Seat Ring

Visual, Size

2.0
2.1
3.0
3.1

IN-PROCESS INSPECTION
Body, Disc, hinge, hinge
pin
INSPECTION & TESTING
Pressure test

4.0
4.1
4.2
5.0

FINAL INSPECTION
Overall dimensions
Surface finishing
Packaging

1.3

ISSUED BY:

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

Surface finishing,
marking (Heat no.)
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis

100%

Dimensional check up
by Vernier Caliper
Dimensional check up
by Vernier Caliper

Random
sampling
Random
sampling

Machining
dimensions

Dimensions by Vernier
Caliper & thread gauge

Shell test & seat

leakage
Dimensions
Painting finishing
Proper Packing

DATE: 01-09-06
REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

W.I. for material

receiving inspection
W.I. for material
receiving inspection

IS 8092,

Chemical analysis report

of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving inspection

Relevant technical
catalogue/standards
Challan & P.o

Random
sampling

Drawing

Drawing, API 6D

Pressure test by
Hydrostatic test pump

100%

W.I. for pressure testing

API 598

API 598

F/F by caliper vernier

Visual
Visual

100%
100%
100%

Drawing
W.I. for Painting
API 6D

Drawing, API 6D
Illustrated sample
Prevent from
deterioration

APPROVED BY:

100%

100%

Challan

Drawing, P.O

REVIEWED BY:

Page 4 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR GATE VALVE
DOC. NO.: MEW/ISO/QAP/GTV
SR.
NO.
1.0
1.1
1.2

1.3
1.4
1.5
2.0
2.1

DESCRIPTION
INCOMING MATERIAL
CONTROL
Body & Bonnet
Trim materials
Round Bars, Castings,
Wedge

Operator (Hand wheel)

Fasteners
Gasket, gland packing
IN-PROCESS
INSPECTION
Body, Bonnet, trims &
all machined parts

ISSUED BY:

CHARACTERISTIC

Visual
Visual
Dimensional
Chemical
Composition
Visual,
Size
Visual,
Size
Visual
Fitness

Machining
dimensions

ISSUE NO.:01
TYPE OF CHECK

Surface finishing,
marking (size, logo Heat
no. mat. code)
Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis

REV. NO. :00

QUANTUM
OF CHECK

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

100%

W.I. for material

receiving inspection

IS 8092, API 600

Foundry TC

100%

W.I. for material

receiving inspection

Challan

100%

Chemical analysis report

of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving inspection,drg
W.I. for material
receiving inspection

Relevant technical
catalogue/standards
Drawing

Drawing

Drawing

Surface finishing &

Square hole
Dimensional check up
Vernier Caliper
Surface finishing and
damage, dimensional
check up

Random
sampling
Random
sampling
Random
sampling

Dimensions by Vernier
Caliper & thread gauge,
Plug & ring gauge

Random
sampling

APPROVED BY:

DATE: 01-09-06

Drawing, Suppliers
TC/ code
Drawing

REVIEWED BY:

Page 5 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR GATE VALVE
DOC. NO.: MEW/ISO/QAP/GTV

SR.
NO.
3.0
3.1

DESCRIPTION

ISSUE NO.:01

CHARACTERISTIC

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01-09-06

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

INSPECTION &
TESTING
100%

API 598

3.2

Pneumatic test

4.0
4.1

FINAL INSPECTION
Overall dimensions

Dimensions

F/F, Flange by caliper

& foot rule

100%

Drawing

Drawing

4.2

Operation

Actuation

100%

API 600, API 6D

API 600, API 6D

4.3

Surface finishing
Packaging

Painting finishing
Proper Packing

Opening and closing of

valve with pneumatic,
electrical actuator
Visual
Visual

100%
100%

W.I. for Painting

API 600, API 6D

Illustrated sample
Prevent from
deterioration

5.0

Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air

W.I. for pressure testing

API 598
W.I for Pressure testing.

Shell test & seat

leakage
Seat leakage

Customers
requirement

API 598

Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 6 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR GLOBE VALVE
ISSUE NO.:01
REV. NO. :00

DOC. NO.: MEW/ISO/QAP/GLB

SR.
NO.
1.0
1.1
1.2

1.3
1.4
1.5
2.0
2.1

DESCRIPTION
INCOMING MATERIAL
CONTROL
Body & Bonnet
Trim materials
Round Bars, Castings,
Disk, Seat rings

Operator (Hand wheel)

Fasteners
Gasket, gland packing
IN-PROCESS
INSPECTION
Body, Bonnet, trims &
all machined parts

ISSUED BY:

CHARACTERISTIC

Visual
Visual
Dimensional
Chemical
Composition
Visual,
Size
Visual,
Size
Visual
Fitness

Machining
dimensions

TYPE OF CHECK

Surface finishing,
marking (size, logo Heat
no. mat. code)
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis

QUANTUM
OF CHECK

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

100%

W.I. for material

receiving inspection

IS 8092,
BS 1873

100%

W.I. for material

receiving inspection

Challan

100%

Chemical analysis report

of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving inspection,dwg
W.I. for material
receiving inspection

Relevant technical
catalogue/standards
Drawing

Drawing

Drawing

Surface finishing &

Square hole
Dimensional check up
Vernier Caliper
Surface finishing and
damage, dimensional
check up

Random
sampling
Random
sampling
Random
sampling

Dimensions by Vernier
Caliper & thread gauge,
Plug & ring gauge

Random
sampling

APPROVED BY:

DATE: 01-09-06

Drawing, Suppliers
TC/ code
Drawing

REVIEWED BY:

Page 7 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR GLOBE VALVE
DOC. NO.: MEW/ISO/QAP/GLB

SR.
NO.
3.0

DESCRIPTION
INSPECTION & TESTING

3.1

Pressure test

3.2

ISSUE NO.:01

CHARACTERISTIC

TYPE OF CHECK

Pneumatic test

Shell test & seat

leakage
Seat leakage

Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air

4.0
4.1

FINAL INSPECTION
Overall dimensions

Dimensions

F/F, Flange by caliper

& foot rule

4.2

Operation

Actuation

4.3

Surface finishing
Packaging

Painting finishing
Proper Packing

Opening and closing of

valve with pneumatic,
electrical actuator
Visual
Visual

5.0

Abb.

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01-09-06

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

W.I. for pressure testing

BS EN 12266 Part 1
W.I for Pressure testing.

BS EN 12266 Part 1,
API: 598
BS EN 12266 Part1,
API: 598

100%

Drawing

Drawing

100%

BS 1873

BS 1873

100%
100%

W.I. for Painting

BS 1873

Illustrated sample
Prevent from
deterioration

100%
Customers
requirement

WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 8 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR SWING CHECK VALVE
DOC. NO.: MEW/ISO/QAP/SCV
SR.
NO.
1.0

DESCRIPTION

CHARACTERISTIC

INCOMING MATERIAL
CONTROL
Body

Visual

1.2

Cover, disk, hinge,

bracket

Visual
Dimensional

1.3

Trim materials
Round Bars,

Visual
Dimensional

1.1

1.4
Fasteners
1.5
Gasket
2.0
2.1

IN-PROCESS
INSPECTION
Body, Cover, trims &
all machined parts

ISSUED BY:

Chemical
Composition
Visual,
Size

ISSUE NO.:01
TYPE OF CHECK

Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
Dimensional check up
by Vernier Caliper
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis

REV. NO. :00

QUANTUM
OF CHECK

REFERENCE
DOCUMENTS

ACCEPTANCE CRITERIA

100%

W.I. for material

receiving inspection

P.O., Challan/suppliers TC

100%

W.I. for material

receiving inspection

P.O., Challan/suppliers TC

100%

W.I. for material

receiving inspection

Challan

100%

Chemical analysis
report of laboratory
W.I. for material
receiving
inspection,drg
W.I. for material
receiving inspection

Relevant technical
catalogue/standards
Drawing, Suppliers TC/
code

Dimensional check up
Vernier Caliper

Random
sampling

Visual
Fitness

Surface finishing and

damage, dimensional
check up

Random
sampling

Machining
dimensions

Dimensions by Vernier
Caliper & thread gauge

Random
sampling

APPROVED BY:

DATE: 01-09-06

Drawing

Drawing

Drawing

REVIEWED BY:

Page 9 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR SWING CHECK VALVE
DOC. NO.: MEW/ISO/QAP/SCV

SR.
NO.
3.0

DESCRIPTION
INSPECTION & TESTING

3.1

Pressure test

4.0
4.1

ISSUE NO.:01

CHARACTERISTIC

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01-09-06

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

Shell test & seat

leakage

Pressure test by
Hydrostatic test pump

100%

W.I. for pressure testing

BS EN 12266 Part 1

BS EN 12266 Part 1

FINAL INSPECTION
Overall dimensions

Dimensions

F/F, Flange by caliper

& foot rule

100%

Drawing

Drawing

4.2

Surface finishing

Painting finishing

Visual

100%

W.I. for Painting

Illustrated sample

5.0

Packaging

Proper Packing

Visual

100%

BS1868

Prevent from
deterioration

Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 10 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR LIFT CHECK VALVE
DOC. NO.: MEW/ISO/QAP/LCV
SR.
NO.
1.0

DESCRIPTION

ISSUE NO.:01

CHARACTERISTIC

1.1

INCOMING MATERIAL
CONTROL
Body

1.2

Cover,

Visual
Dimensional

1.3

Trim materials
Round Bars,

Visual
Dimensional

1.4
Fasteners
1.5
Gasket
2.0

IN-PROCESS INSPECTION

2.1

Body, Cover, trims & all

machined parts

ISSUED BY:

Visual

Chemical
Composition
Visual,
Size

TYPE OF CHECK

Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
Dimensional check up
by Vernier Caliper
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis

REV. NO. :00

QUANTUM
OF CHECK

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

100%

W.I. for material

receiving inspection

100%

W.I. for material

receiving inspection

100%

W.I. for material

receiving inspection

Challan

100%

Chemical analysis
report of laboratory
W.I. for material
receiving
inspection,drg
W.I. for material
receiving inspection

Relevant technical
catalogue/standards
Drawing, Suppliers
TC/ code

Drawing

Drawing

Dimensional check up
Vernier Caliper

Random
sampling

Visual
Fitness

Surface finishing and

damage, dimensional
check up

Random
sampling

Machining
dimensions

Dimensions by Vernier
Caliper & thread gauge

Random
sampling

APPROVED BY:

DATE: 01-09-06

P.O.,
Challan/suppliers TC
BS1868
P.O.,
Challan/suppliers TC

Drawing

REVIEWED BY:

Page 11 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR LIFT CHECK VALVE
DOC. NO.: MEW/ISO/QAP/LCV

SR.
NO.
3.0

DESCRIPTION
INSPECTION & TESTING

3.1

Pressure test

4.0
4.1

ISSUE NO.:01

CHARACTERISTIC

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01-09-06

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

Shell test & seat

leakage

Pressure test by
Hydrostatic test pump

100%

W.I. for pressure testing

BS EN 12266 Part 1

BS EN 12266 Part 1

FINAL INSPECTION
Overall dimensions

Dimensions

F/F, Flange by caliper

& foot rule

100%

Drawing

Drawing

4.2

Surface finishing

Painting finishing

Visual

100%

W.I. for Painting

Illustrated sample

5.0

Packaging

Proper Packing

Visual

100%

BS1868

Prevent from
deterioration

Abb.

WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 12 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR BALL VALVE
DOC. NO.: MEW/ISO/QAP BV

ISSUE NO.:01

REV. NO. :00

DATE: 01-04-2008

`
SR.
NO.
1.0
1.1

DESCRIPTION

CHARACTERISTIC

INCOMING MATERIAL
CONTROL
Body

Visual

Connector, ball

Visual

Trim materials
Round Bars

Visual, Size

1.2
1.3

1.4
1.5

2.0
2.1
2.2

Wrench, Gear box,

fasteners
Seals , seat ring
IN-PROCESS
INSPECTION
Body, Connector, stem &
all machined parts
Ball machined & polished

ISSUED BY:

Chemical
Composition
Visual,
Size
Visual, Fitness

Machining
dimensions
Machining &
spherocity

TYPE OF CHECK

QUANTUM
OF CHECK

REFERENCE
DOCUMENTS

Surface finishing,
marking (size, logo Heat
no.)
Surface finishing,
marking (Heat no.)
Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis

100%

W.I. for material

receiving inspection

100%

W.I. for material

receiving inspection
W.I. for material
receiving inspection

Surface finishing,
Dimensional check up
Surface finishing and
damage, dimensional
check up

Random
sampling
Random
sampling

Dimensions by Vernier
Caliper & thread gauge
Dimension by caliper &
micrometer, radius
gauge

Random
sampling
Random
sampling

APPROVED BY:

100%

100%

ACCEPTANCE
CRITERIA
IS 8092,
BS EN ISO17292
Foundry TC
IS 8092, Foundry TC
Challan

Chemical analysis
report of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving inspection

Relevant technical
catalogue
P.O. Drawing, Suppliers
TC
Challan & Drawing

Drawing

Drawing

Drawing

drawing

REVIEWED BY:

Page 13 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR BALL VALVE
DOC. NO.: MEW/ISO/QAP BV

SR.
NO.
3.0
3.1

DESCRIPTION
INSPECTION &
TESTING
Pressure test

ISSUE NO.:01

CHARACTERISTIC

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

Shell test & seat

leakage

Pressure test by
Hydrostatic test pump

100%

Pneumatic test

Seat leakage

Fire safe testing

Seat leakage

Pneumatic test by
compressed air
Fire test at the test rig

Customers
requirement
Customers
requirement

4.0
4.1

FINAL INSPECTION
Overall dimensions

Dimensions

F/F, Flange by caliper

& foot rule

4.2

Operation

Actuation

4.3

Surface finishing
Packaging

Painting finishing
Proper Packing

Opening and closing of

valve with pneumatic,
electrical actuator
Visual
Visual

3.3
3.4

5.0

DATE: 01-04-2008

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

W.I. for pressure testing

BS EN ISO17292,
BS EN 12266 Part 1
W.I for Pressure testing.

BS EN ISO17292,
BS EN 12266 Part 1

BS EN 12266 Part 2
API: 607 Fifth Edition

BS EN 12266 Part 2
API: 607 Fifth Edition

100%

Drawing

Drawing

100%

BS EN ISO17292,

BS EN ISO17292,

100%
100%

W.I. for Painting

W.I. for packing, BS EN
ISO17292,

Illustrated sample
Prevent from
deterioration

BS EN 12266 Part 1

Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 14 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR F. S. GATE VALVE
DOC. NO.: MEW/ISO/QAP/[Link]

SR.
NO.
1.0
1.1
1.2

1.3
1.4
1.5

DESCRIPTION

ISSUE NO.:01

CHARACTERISTIC

INCOMING MATERIAL
CONTROL
Body & Bonnet

Visual

Trim materials
Round Bars,

Visual
Dimensional

Operator (Hand wheel)

Fasteners

Chemical
Composition
Visual,
Size
Visual, Size

Gasket, gland packing

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

ACCEPTANCE
CRITERIA

100%

W.I. for material

receiving inspection

P.O.,
Challan/suppliers T.C

100%

W.I. for material

receiving inspection

P.O., Challan

100%

Surface finishing &

Square hole
Dimensional check up
Vernier Caliper

Random
sampling
Random
sampling

Relevant technical
catalogue/standards
Drawing

Visual, Fitness

Surface finishing and

damage, dimensional
check up

Random
sampling

Chemical analysis
report of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving
inspection,drg
W.I. for material
receiving inspection

Drawing

Drawing

API 602

Drawing

IN-PROCESS INSPECTION

2.1

Body, Bonnet, trims & all

machined parts

Machining
dimensions

Dimensions by Vernier
Caliper & thread gauge

Random
sampling

Stem hardened

Hardness

Checked by Hardness
tester

Random
sampling

ISSUED BY:

REFERENCE
DOCUMENTS

Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis

2.0

2.2

DATE: 01-09-06

APPROVED BY:

Drawing, Suppliers
TC/ code
Drawing

REVIEWED BY:

Page 15 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR F. S. GATE VALVE
DOC. NO.: MEW/ISO/QAP/[Link]

SR.
NO.
3.0

DESCRIPTION
INSPECTION & TESTING

3.1

Pressure test

3.2

CHARACTERISTIC

ISSUE NO.:01

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

W.I. for pressure testing

API 598
W.I for Pressure testing.

API 598

100%

Drawing

Drawing

100%

API 602,

API 602,

100%
100%

W.I. for Painting

API 602,

Illustrated sample
Prevent from
deterioration

Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air

100%

Pneumatic test

Shell test & seat

leakage
Seat leakage

4.0
4.1

FINAL INSPECTION
Overall dimensions

Dimensions

F/F, Flange by caliper &

foot rule

4.2

Operation

Actuation

4.3

Surface finishing
Packaging

Painting finishing
Proper Packing

Opening and closing of

valve with pneumatic,
electrical actuator
Visual
Visual

5.0

DATE: 01-09-06

Customers
requirement

API 598

Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 16 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR F.S. GLOBE VALVE
DOC. NO.: MEW/ISO/QAP/FSGLB

SR.
NO.
1.0
1.1
1.2

1.3
1.4
1.5

2.0
2.1
2.2

DESCRIPTION

ISSUE NO.:01

CHARACTERISTIC

INCOMING MATERIAL
CONTROL
Body & Bonnet

Visual

Trim materials
Round Bars,

Visual
Dimensional

Operator (Hand wheel)

Chemical
Composition
Visual, Size

Fasteners

Visual, Size

Gasket, gland packing

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01-09-06

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis

100%

W.I. for material

receiving inspection

P.O.,
Challan/suppliers TC

100%

W.I. for material

receiving inspection

Challan

100%

Surface finishing &

Square hole
Dimensional check up
Vernier Caliper

Random
sampling
Random
sampling

Relevant technical
catalogue/standards
Drawing

Visual
Fitness

Surface finishing and

damage, dimensional
check up

Random
sampling

Chemical analysis
report of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving
inspection,drg
W.I. for material
receiving inspection

IN-PROCESS
INSPECTION
Body, Bonnet, trims & all
machined parts

Machining
dimensions

Dimensions by Vernier
Caliper & thread gauge

Random
sampling

Stem hardened

Hardness

Checked by Hardness
tester

Random
sampling

ISSUED BY:

APPROVED BY:

Drawing, Suppliers
TC/ code
Drawing

Drawing

Drawing

BS 5352

Drawing

REVIEWED BY:

Page 17 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR F.S. GLOBE VALVE
DOC. NO.: MEW/ISO/QAP/FSGLB

DESCRIPTION

ISSUE NO.:01

SR.
NO.
3.0

INSPECTION & TESTING

3.1

Pressure test

Shell test & seat

leakage

Pressure test by
Hydrostatic test pump

100%

Pneumatic test

Seat leakage

Pneumatic test by
compressed air

4.0
4.1

FINAL INSPECTION
Overall dimensions

Dimensions

4.2

Operation

Actuation

4.3

Surface finishing
Packaging

Painting finishing
Proper Packing

3.2

5.0

CHARACTERISTIC

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01-09-06

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

Customers
requirement

W.I. for pressure

testing
BS EN 12266 Part1
W.I for Pressure
testing.

BS EN 12266 Part1,
API 598

F/F, Flange by caliper &

foot rule

100%

Drawing

Drawing

Opening and closing of

valve with pneumatic,
electrical actuator
Visual
Visual

100%

BS 5352

BS 5352

100%
100%

W.I. for Painting

BS 5352

Illustrated sample
Prevent from
deterioration

BS EN 12266 Part1,

Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 18 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR F.S. CHECK VALVE
DOC. NO.: MEW/ISO/QAP/FSCV

SR.
NO.
1.0
1.1
1.2

DESCRIPTION
INCOMING MATERIAL
CONTROL
Body & Cover
Trim materials
Round Bars,

ISSUE NO.:01

CHARACTERISTIC

Visual
Visual, Dimensional

Chemical Composition
1.3

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

W.I. for material

receiving inspection

P.O.,
Challan/suppliers TC

100%

W.I. for material

receiving inspection

Challan

100%

Chemical analysis
report of laboratory
W.I. for material
receiving
inspection,drg
W.I. for material
receiving inspection

Relevant technical
catalogue/standards
Drawing, Suppliers
TC/ code

Drawing

Drawing

Dimensional check up
Vernier Caliper

Random
sampling

Gasket

Visual, Fitness,
dimensional

Surface finishing and

damage, dimensional
check up

Random
sampling

Machining dimensions

Dimensions by Vernier
Caliper & thread gauge

Random
sampling

2.0

IN-PROCESS INSPECTION

2.1

Body, Cover, trims & all

machined parts

ISSUED BY:

ACCEPTANCE
CRITERIA

100%

Visual, Size

1.5

REFERENCE
DOCUMENTS

Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis

Fasteners

1.4

DATE: 01-09-06

APPROVED BY:

Drawing

REVIEWED BY:

Page 19 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR F.S. CHECK VALVE
DOC. NO.: MEW/ISO/QAP/FSCV

DESCRIPTION

ISSUE NO.:01

SR.
NO.
3.0

CHARACTERISTIC

INSPECTION & TESTING

3.1

Pressure test

Shell test & seat

leakage

Pneumatic test

Seat leakage

4.0
4.1

FINAL INSPECTION
Overall dimensions

4.2
5.0

TYPE OF CHECK

REV. NO. :00

DATE: 01-09-06

QUANTUM
OF CHECK

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

Pressure test by
Hydrostatic test
pump
Pneumatic test by
compressed air

100%

W.I. for pressure testing

BS EN 12266 Part1

BS EN 12266 Part1,

Customers
requirement

W.I for Pressure testing.

BS EN 12266 Part1,
API 598

Dimensions

F/F, Flange by caliper

& foot rule

100%

Drawing

Drawing

Surface finishing

Painting finishing

Visual

100%

W.I. for Painting

Illustrated sample

Packaging

Proper Packing

Visual

100%

BS 5352

Prevent from
deterioration

3.2

Abb.

WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR WAFER CHECK VALVE
DOC. NO.: MEW/ISO/QAP/CV
ISSUED BY:

ISSUE NO.:01
APPROVED BY:

REV. NO. :00

DATE: 01-09-06
REVIEWED BY:

Page 20 of 31

DESCRIPTION
1.0

CHARACTERISTIC

1.1

INCOMING MATERIAL
CONTROL
Body

Visual

1.2

Round Bars

Visual, Dimensional

Eye bolt

Chemical
Composition
Visual, Size

1.4

O Ring

Visual, Size

2.0
2.1

IN-PROCESS INSPECTION
Body, Disc

3.0

INSPECTION & TESTING

3.1

Pressure test

4.0

FINAL INSPECTION

4.1
5.0

Surface finishing
Packaging

1.3

TYPE OF CHECK

QUANTUM
OF CHECK

Surface finishing,
marking (Heat no.)
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis

100%

Dimensional check up
by Vernier Caliper
Dimensional check up
by Vernier Caliper

Random
sampling
Random
sampling

Machining
dimensions

Dimensions by Vernier
Caliper & thread gauge

Shell test & seat

leakage

Painting finishing
Proper Packing

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

W.I. for material

receiving inspection
W.I. for material
receiving inspection

IS 8092,

Chemical analysis report

of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving inspection

Relevant technical
catalogue/standards
Challan & P.o

Random
sampling

Drawing

Drawing

Pressure test by
Hydrostatic test pump

100%

W.I. for pressure testing

API 598

API 598

Visual
Visual

100%
100%

W.I. for Painting

API 600, API 6D

Illustrated sample
Prevent from
deterioration

100%
100%

Challan

Drawing, P.O

Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 21 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR DIAPHRAGM VALVE
DOC. NO.: MEW/QAP/DV
SR.
NO.
1.0
1.1

DESCRIPTION
INCOMING MATERIAL
CONTROL
Body

ISSUE NO.:01
CHARACTERISTIC

1.4
2.0
2.1

QUANTUM
OF CHECK

DATE: 01.09.06
REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

Surface finishing,
marking (size, logo Heat
no.)
Surface finishing,

100%

W.I. for material

receiving inspection

IS 8092,
BS 5156, Foundry TC

100%

IS 8092, Foundry TC

100%

Diaphragm, indicator,
fasteners

Chemical
Composition
Visual,
Size

Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis

W.I. for material

receiving inspection
W.I. for material
receiving inspection

Surface finishing,
Dimensional check up

Random
sampling

IN-PROCESS
INSPECTION
Body, Bonnet, spindle &
all machined parts

Machining
dimensions

Measurement by Vernier
Caliper after machining

Random
sampling

Visual

1.2
1.3

TYPE OF CHECK

REV. NO. :00

Bonnet, compressor and

handwheel
Round Bars

ISSUED BY:

Visual
Visual
Size

APPROVED BY:

100%

Challan

Chemical analysis report

of laboratory
W.I. for material
receiving inspection

Relevant technical
catalogue
Challan, Drawing,
Suppliers TC,

Drawing

Drawing

REVIEWED BY:

Page 22 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR DIAPHRAGM VALVE
DOC. NO.: MEW/QAP/DV
SR.
NO.
3.0
3.1

DESCRIPTION
INSPECTION &
TESTING
Body rubber lining

ISSUE NO.:01
CHARACTERISTIC
Visual
Spark testing
Hardness

3.2
Pressure test

Shell test, seat

leakage
Seat leakage

4.0
4.1

FINAL INSPECTION
Operation

Actuation

4.2
5.0

Surface finishing
Packaging

Painting finishing
Proper Packing

TYPE OF CHECK
Surface defect of rubber
lining
Testing by Spark tester
Testing by hardness
tester
Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air
Opening and closing of
valve with pneumatic,
electrical actuator
Visual
Visual

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01.09.06
REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

100%

Drawing

100%
100%

Drawing
Drawing

100%

W.I. for pressure testing

BS 5156, BS:5146 Part 2
W.I. for Pressure testing
BS 5156, BS EN 12266
Part 1

BS: 5156,
BS EN 12266 Part 1
BS: 5156,
BS EN 12266 Part 1

Customers
requirement

BS: 5156

BS: 5156

100%
100%

W.I. for Painting,

W.I. for packing,
BS:5156

Illustrated sample
Prevent from
deterioration

Customers
requirement

Drawing and
illustrated sample
Drawing
Drawing

Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 23 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR CPVC BUTTERFLY VALVE
DOC. NO.: MEW/ISO/QAP/CPVCBFV
SR.
NO.
1.0

DESCRIPTION

CHARACTERISTIC

1.1

INCOMING MATERIAL
CONTROL
Body

Visual

1.2

Disc

Visual

1.3

Trim materials
Round Bars

Visual
Size

Lever, throttle disc, Gear

box, pins, fasteners
Seals (Bushes, Bearing,
O ring, seat ring)

Chemical
Composition
Visual,
Size
Visual
Fitness

IN-PROCESS
INSPECTION
Body, Disc, Shaft & all
machined parts

Machining
dimensions

1.4
1.5
2.0
2.1

ISSUED BY:

ISSUE NO.:01
TYPE OF CHECK

Surface finishing, marking

(size, logo Heat no.)
Surface finishing, marking
size,
Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis

REV. NO. :00

QUANTUM
OF CHECK
100%
100%
100%

100%

Surface finishing,
Dimensional check up
Surface finishing and
damage, dimensional
check up

100%

Measurement by Vernier
Caliper after machining

Random
sampling

APPROVED BY:

Random
sampling

DATE: 01-09-06
REFERENCE
DOCUMENTS
W.I. for material
receiving inspection
W.I. for material
receiving inspection
W.I. for material
receiving inspection

ACCEPTANCE
CRITERIA
BS 5155, Suppliers TC
BS 5155, Suppliers TC
Challan

Chemical analysis
report of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving inspection

Relevant code &

technical catalogue
P.O. Drawing,
Suppliers TC
Challan & Drawing

Drawing

Drawing

REVIEWED BY:

Page 24 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR CPVC BUTTERFLY VALVE
DOC. NO.: MEW/ISO/QAP/CPVCBFV

SR.
NO.
3.0
3.1

INSPECTION & TESTING

Body rubber bonding

3.2

Pressure test

4.0
4.1

DESCRIPTION

CHARACTERISTIC
Visual
Fitness
Shell test, disc
strength, seat
Seat leakage

FINAL INSPECTION
Operation

Actuation

Surface finishing
Packaging

Painting finishing
Proper Packing

4.2
5.0

ISSUE NO.:01

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01-09-06

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

Surface defect of
rubber lining, Fitness
checking with disc
Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air

100%

Drawing

Drawing and
illustrated sample

100%

W.I. for pressure testing

BS EN 12266 Part 1
W.I. for Pressure testing

BS EN 12266 Part 1

Opening and closing of

valve with pneumatic,
electrical actuator
Visual
Visual

100%

BS: 5155, BSEN:593

BS: 5155, BSEN:593

100%
100%

W.I. for Painting,

W.I. for packing,

Illustrated sample
Prevent from
deterioration

Customers
requirement

BS EN 12266 Part 1

Abb. WI = Work Instruction. TC = Test Certificate. API = American Petroleum Institute. BS = British Standard. IS = Indian
Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 25 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR CARBON STEEL RUBBER LINED PIPES AND FITTINGS
DOC. NO.: MEW/ISO/QAP PF

SR.
NO.
1.0
1.1
1.2
1.3
1.4
1.5
1.6

2.0
2.1
2.2

DESCRIPTION
INCOMING MATERIAL
CONTROL
Pipes, tee, bend, elbow,
reducer, etc.
Pipes, tee, bend, elbow,
reducer, etc.
Flanges

ISSUE NO.:01

CHARACTERISTIC

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK
100%

Identification

Surface finishing, marking

(size, logo Heat no.)
Dimensional check up by
Vernier Caliper/ Tape
Surface finishing,
Dimensional check up by
Vernier Caliper/ Tape
Surface finishing,
Dimensional check up by
Vernier Caliper/ Tape
Surface finishing,
Dimensional check up by
Vernier Caliper
Surface finishing,
Dimensional check up by
Vernier Caliper
Chemical test by Lab.

IN-PROCESS
INSPECTION
Pipes, tee, bend, elbow,
reducer, etc.

Welded flanged
dimensions,

Pipes, tee, bend, elbow,

reducer, etc.

Rubber lined
dimensions,

Visual
Size
Visual, Size

Gaskets

Visual, Size

Bolts & nuts

Visual, Size

Raw rubber sheet

Visual, Size

ISSUED BY:

DATE: 27.02.08

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

ASME B 36.10, B 16.5

IS: 1239 Part 1 & 2
AQL Annex. I
Drawing
DIN 2501 Part 1
AQL Annex I

Drawing,
Test Certificate
Drawing

Random
sampling

AQL Annex I, P.O

Drawing,

Random
sampling

IS: 2712
AQL Annex I

Drawing,
Test Report

100%

P.O

Test Certificate

Sampling

ASTM Standard

Lab Report

Dimensions by tape,
bevel protractor

100%

Drawing

Dimensions by tape,
bevel protractor

Random
sampling

Drawing, ASME B
16.5
BS 4515-1
Drawing,

APPROVED BY:

Random
sampling
Random
sampling

Drawing,
Test Report

Drawing

REVIEWED BY:

Page 26 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR CARBON STEEL RUBBER LINED PIPES AND FITTINGS
DOC. NO.: MEW/ISO/QAP PF

SR.
NO.
3.0
3.1
3.3

DESCRIPTION
INSPECTION &
TESTING
Radiographic Test

ISSUE NO.:01

CHARACTERISTIC

Welding quality

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

DATE: 27.02.08

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

Radiography by X-Ray
machine
Shore hardness by
Hardness tester

Random
sampling
100%

ASME B 16.34

ASME B 16.34

ASTM standard

P.O.

Hardness of rubber lined

surface

Hardness

Spark testing

Coductivity

Spark testing by Spark

tester

100%

Drawing

Drawing

4.0
4.1

FINAL INSPECTION
Surface finishing

Painting finishing

Visual

100%

Painting instruction

Illustrated sample

5.0

Packaging

Proper Packing

Visual

100%

IS 1239

Prevent from
deterioration

Abb. TC = Test Certificate. IS = Indian Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 27 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR SLUICE VALVE
DOC. NO.: MEW/ISO/QAP/SLV

SR.
NO.
1.0
1.1

1.2
1.3

DESCRIPTION
INCOMING MATERIAL
CONTROL
Body, Bonnet, Dome,
Stuffing box, Gland
flange, Wedge & Hand
wheel.
Body seat ring, wedge
ring, wege nut
Round bars

CHARACTERISTIC

ACCEPTANCE
CRITERIA

W.I. for material

receiving inspection,
IS:210, IS:14846

Foundry T.C,
Illustrated samples

Visual
Size

Surface finishing
Dimensional check up
Vernier Caliper
Surface finishing
Dimensional check up
Vernier Caliper
Chemical Analysis

Random
Sampling

Foundry T.C,
Illustrated sample,
IS:318
P.O, challan

Dimensional check up
by
Vernier Caliper
Dimensional check up
by
Vernier Caliper
Dimensional check up
by vernier Caliper

Random
sampling

W.I. for material

receiving inspection,
IS:4905
W.I. for material
receiving inspection,
IS:6603
Chemical analysis report
of laboratory, IS:6603
W.I. for material
receiving inspection,
IS:1363
W.I. for material
receiving inspection,
IS:2712
W.I. for material
receiving inspection,
IS:4687, IS:5414

Dimensional check up
by
Vernier Caliper, gauges

Random
sampling

Drawing, IS:14846

Drawing, IS:14846

Visual
Size
Chemical
Composition
Visual,
Size

Gasket

Size

Gland packing

Size

IN-PROCESS
INSPECTION
Body, Bonnet, trims & all
machined parts

Machining
dimensions

ISSUED BY:

REFERENCE
DOCUMENTS

100%

1.5

2.1

QUANTUM
OF CHECK

DATE: 01-03-08

Surface finishing,
marking (size, logo Heat
no. mat. code)

Fasteners(Bolts & nuts)

2.0

TYPE OF CHECK

REV. NO. :00

Visual

1.4

1.6

ISSUE NO.:01

APPROVED BY:

100%
100%

Random
sampling
Random
sampling

IS:6603, Relevant
standards
Drawing, Suppliers
TC/ IS:1363
Drawing
P.O, Challan

REVIEWED BY:

Page 28 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR SLUICE VALVE
DOC. NO.: MEW/ISO/QAP/SLV

SR.
NO.
3.0

DESCRIPTION
INSPECTION & TESTING

3.1

Pressure test

4.0
4.1

FINAL INSPECTION
Overall dimensions

4.2

ISSUE NO.:01

CHARACTERISTIC

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01-03-08

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

Shell test & seat

leakage

Pressure test by
Hydrostatic test pump

100%

W.I. for pressure testing

IS:14846

IS:14846

Visual
Dimensions

ISI mark
F/F, Flange by caliper

100%

Drawing, IS:14846

Drawing, IS:14846

Operation

Actuation, Stroke

Opening and closing of

valve, Stroke

100%

Drawing, IS:14846

Drawing, IS:14846

4.3

Surface finishing

Painting finishing

Visual

100%

Illustrated sample

5.0

Packaging

Proper Packing

Visual

100%

[Link] Painting,
IS:14846
IS:14846

Abb.

Prevent from
deterioration

WI = Work Instruction. TC = Test Certificate. IS = Indian Standard. P.O = Purchase Order.

ISSUED BY:

APPROVED BY:

REVIEWED BY:

Page 29 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR CONTROL VALVE
DOC. NO.: MEW/QAP/CV

SR.
NO.
1.0

DESCRIPTION

ISSUE NO.:01

CHARACTERISTIC

1.1

INCOMING MATERIAL
CONTROL
Body

Visual

1.2

Bonnet, flange

Visual

Round Bars

Visual
Size

1.3

1.4

Fasteners

2.0

IN-PROCESS
INSPECTION
Body, Bonnet, spindle &
all machined parts

2.1

ISSUED BY:

Chemical
Composition
Visual,
Size

Machining
dimensions

TYPE OF CHECK

REV. NO. :00

QUANTUM
OF CHECK

Surface finishing, marking

(size, logo Heat no.)
Surface finishing,

100%

Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis

100%

Surface finishing,
Dimensional check up

Random
sampling

Measurement by Vernier
Caliper after machining

Random
sampling

APPROVED BY:

100%

Sampling

DATE: 01.09.06

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

W.I. for material

receiving inspection
W.I. for material
receiving inspection
W.I. for material
receiving inspection

IS 8092,
Foundry TC
P.O.

Chemical analysis
report of laboratory
W.I. for material
receiving inspection

Relevant technical
catalogue
Challan, Drawing,
Suppliers TC,

Drawing

Drawing

P.O.

REVIEWED BY:

Page 30 of 31

MAWA ENGINEERING WORKS

QUALITY ASSURANCE PLAN FOR CONTROL VALVE
DOC. NO.: MEW/QAP/CV

SR.
NO.
3.0
3.1
3.2

DESCRIPTION
INSPECTION &
TESTING
Body rubber lining

Pressure test

ISSUE NO.:01

CHARACTERISTIC
Visual
Spark testing
Hardness
Shell test, seat
leakage
Seat leakage

4.0
4.1

FINAL INSPECTION
Operation

Actuation

4.2
5.0

Surface finishing
Packaging

Painting finishing
Proper Packing

TYPE OF CHECK
Surface defect of rubber
lining
Testing by Spark tester
Testing by hardness tester
Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air
Opening and closing of
valve with pneumatic,
electrical actuator
Visual
Visual

REV. NO. :00

QUANTUM
OF CHECK

DATE: 01.09.06

REFERENCE
DOCUMENTS

ACCEPTANCE
CRITERIA

100%

Drawing

100%
100%
100%

Drawing
Drawing
W.I. for pressure testing

Drawing and
illustrated sample
Drawing
Drawing
ISA S 75.19

Customers
requirement

W.I. for Pressure testing

ISA S 75.19

Customers
requirement

W.I. for Cycling test

Relevant standard

100%
100%

W.I. for Painting,

W.I. for packing,

Illustrated sample
Prevent from
deterioration

Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard.

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