PO Box 451 Acacia Ridge LPO Q 4110 Australia

QT EcoSeries Exterior Wall Panel

Contents

Introduction .............................................................2
1 Design Considerations..............................................2

8.6

Health and Safety

As with all cement based composite products, they contain crystalline

silica. Breathing in fine silica dust is hazardous and may result in
bronchitis, silicosis (lung fibrosis) and lung cancer. Do not breathe
dust, always contain dust during clean up and disposal i.e. place dust
in a sealed bag. Safe working practice is to avoid contact with skin,
eyes and lungs, e.g. full-length clothing including boots, P1 or P2
dust mask, and safety goggles to AS 1337. (Wash worn clothing
regularly, each day). We recommend that you always seek advice for
recommended handling, health and safety requirements for products
or components by other suppliers and manufacturers. Consult your
local Work Place Health and Safety Officer for specific advice. Also
see Material Safety Data Sheets for specific products.
8.7

P1 or P2 Dust Mask

Safety Goggles AS
1337
Gloves

QTButtons
Ridged plastic
circular washer

45 Mesh 140-160gr/m2 alkali resistant

woven fibreglass 150mm x
50 metres

Material Properties
Thermal Properties
Impact Resistance
Acoustic Performance
Fire Performance
Durability
Cavity
Vapour Permeable Sarking
Weepholes

2 Installation & Fixing ...............................................4

1 Panel Fixing
2 Framing

3 Corners, Joints, Junctions.......................................6

1
2
3
4

Components & Accessories

QTEcoSeries Panel 50mm

900m(w) x 50mm(d) x
2250mm(L)

1
2
3
4
5
6
7
8
9

Polyurethane Trigger
Foam Can and Gun sold
Separately
Reveal Bead uPVC
edge moulds available
75mm, 60mm & 40mm

FullMesh 140-160gr/m2 alkali resistant

woven fibreglass 1000mm x
50 metres or 1200mm x 50m

Panel Boot Consist

of 2 parts Reveal Bead
and a J-Bead

Corner Mesh - heavy duty

alkali resistant woven fibreglass
75mm x 75mm x 2.5metres
(Pre-Folded)

Weepholes
Ridged Plastic
rectangular

Panel Fixing Nails - 75mm x

3.15 or 3.75mm ring shank nails,
(Galvanised)
Panel Fixing Screw - 10g x
75mm Class 3 Screws (AS3566)
Clip Fixing Screw - 12g x 25mm
Class 3 Screws (AS3566)
Clip and Channel
Rondo Beta-Fix Clip and
Rondo 16mm or 28mm
Furring channel

Internal & External Corners

Relief Joints
Control Joints
Junctions

1
2
3
4
5
6
7
8

The specified curing time must be allowed between render

coats, usually 2-3 days but preferably 7 days, especially on
pumped render as it is wetter during application.

New Product 15 year Warranty.

This warranty cover limits any cost or liability arising from the supply
of defective Conpolcrete products, excluding third party
manufactured accessories and components. Liability is limited to
replacement and or repair of any defect solely attributable to defective
Conpolcrete manufactured products that do not meet the
manufacturers standards. No liability is assumed or implied for project
supervision or defects caused by improper installation of the system.

Disclaimer

QT Systems provides the information in this manual in good faith

and to the best of its knowledge the information is correct and covers
most situations where its products may be used. However, it is
acknowledged that not every possible application of QT products
could be covered within this manual therefore specific design and
detailing, must be undertaken by the designer. The Specifier, Architect,
Designer and Engineer for the project are responsible to ensure that
the information and details in this manual are suitable for any
intended application or specific design.

1 FRL - 90 Minutes & External Fire Source

2 FRL - 90 Minutes
3 Extended Wall Areas

7 Finishing ..............................................................18
1
2
3
4

Services
Penetrations
Sealants
Heavy & Frequently Adjusted Fixtures

8 Product Information .............................................19

1
2
3
4
5
6
7
8
9

Storage and Handling

Quality Policy
Maintenance
Limitations of the QTEcoSeries Wall Panel System
Product Support
Health and Safety
Components & Accessories
General Warranty
Disclaimer

Notes to Users and Installers

QT EcoSeries Wall Panel is a cement based material and

therefore any water run-off from the panel or cement render
may be alkaline and will damage anodising. The builder must
cover all anodised products (including windows) prior to panel
installation and this covering should remain intact until render
and coating system is completed.

8.9

6 Fire Rated Construction Details............................16

Slab & Floor

Termites
Windows
Decorative Mouldings
Doors
Parapets
Wall to Roof
Soffit & Eaves

Do not use any steel (including Stainless) corner or expansion

beads. Only alkali resistant fibreglass mesh or perforated PVC
and aluminium profiles are acceptable.

General Warranty

1 Coating / Rendering
2 Pre - Coating System Inspection
3 Application of a Polymer Modified Plaster Base Coat

4 Construction Detail ................................................9

40mm EcoSeries sheet is no longer available.

8.8

5 Coating System ....................................................15

Uneven sheet faces must be rasped or ground to feather edges

regardless of the cause of the unevenness. Alternatively a
patch render can be used to fill the low points, ensuring the
edges are feathered and the curing times are observed.
During installation, the QT EcoSeries Wall Panels must be
hard butted for the glue to function effectively. Bond all
horizontal and vertical joints with polyurethane foam adhesive,
moments prior to hard butting the panels.

Heavy items or items with mechanical movement such as

external taps, gates and clothes lines should have fixing provision
made behind the sheet or seek the advice from QT Systems.
After delivery to site, the shrink wrapped packs of QT
EcoSeries Wall Panels should have their wrapping sliced down
each of the four corners, three sheets from the top. This will
allow the panel to acclimatize prior to installation. Panels that
get wet must be placed in a sunny well ventilated location and
allowed to dry out prior to installation, (this will take several
days of good sun and ventilation). Sheets that are wetted after
installation should be allowed to dry prior to rendering. (This
may take a week of fine weather). After drying make good all
fixings and joints that may have been compromised.
- If in doubt, always ask your local representative for advice.
- Screws used in the CCA battens must be a minimum class 4
galvanised or stainless steel.
- The installer must have a copy of the QT EcoSeries Wall
Panel technical manual on site at all times during installation.

The fixing of down pipes brackets and other lightweight fittings

such as house numbers, can be done with metal Ramset Wallmates,
other lightweight objects such as light fittings and security cameras
use Ramset Hollow Wall Anchors or Ramset Toggles.

Document Number: QTCI-ESAS-001 Version: 7 Date: 01/06/10

20

QT Systems

QT EcoSeries Exterior Wall Panel

Product Information

Introduction

8.1

8.3

Storage and Handling

QTEcoSeries

This technical manual covers the QT EcoSeries Wall Panel, a masonry veneer wall cladding system
with a cavity. The QTEcoSeries Wall Panel is a masonry panel that offers a solid substrate, can provide
a wide range of finishes, has high thermal insulation and sound abatement, fire resistance and ease of
construction. QTEcoSeries Wall Panels are manufactured from a material called Conpolcrete
which consists of a blend of cement and recycled polystyrene. Patent Pending.

QT EcoSeries
Wall Panel
Conpolcrete
Galv Ring
Shank Nail or
Screw
QT Button
Proprietary
Coating System

Galv Steel or
H3 Timber Batten

Design

1.1

Steel or Timber
Stud Framing

Material Properties

Width
900mm

2250mm

Wall Panels
Care should be exercised in handling the
to avoid any damage to edges, ends and faces. Panels must be stacked
flat, off the ground and supported on a level platform. Plastic Shrinkwrap applied to pallets of panels for transportation from the factory,
must be removed at the destination (i.e. distributors warehouse or
direct to site) to allow panel to continue drying and equalise with
local humidity. The panels must be kept dry at all times by storing
under cover, or providing weatherproof covers to the stack. Panels
must be dry prior to fixing. Intermittent weather exposure is not
detrimental to the panel. However if QTEcoSeries Wall Panels
become wet, allow thorough drying before fixing. Drying shrinkage
may occur if the QTEcoSeries Wall Panels are not allowed to dry
sufficiently. The proprietary Coating System must be applied and
completed within 1 month from the date of installation of the
QTEcoSeries Wall Panels.

Annual inspection of the exterior walls must be made to ensure they

remain in a weatherproof condition. Checks must be made of the
exterior coating system, sealants, flashings, control joints and any
water-proofing systems. Should any repairs be required, seek remedial
advice from the manufacturer. If the project is still under the statutory
warranty period contact the appropriate body, or check with your
insurer.

QTEcoSeries Wall Panels and cement based renders, will release

their salts and/or fines if saturated; this condition is know as
efflorescence. In order to prevent efflorescence the cement products
must be sealed to prevent the ingress of moisture and/or installed
with careful attention to the weather-tightness details to prevent the
ingress of wind driven rain, gutter overflow or moisture tracking
along a surface with capillary action. The water that has permeated
through the panel and render will collect and dissolve any salts and/or
fines that are then released through hairline cracking in the render
which are caused by hydrostatic pressure build up. The dissolved
salts and/or fines will crystallise on the external surface. Should
efflorescence occur, it is essential that the moisture source be
eliminated and any hairline cracking repaired to maintain weathertightness. Refer to coating manufacturer for suitable surface repair
techniques.

QTEcoSeries Wall Panels are not suitable to be used for chimneys

and flues.

Panels must always be carried on edge. Any minor damage should

be repaired with joint compounds or polyurethane foam. Fixings and
other accessories must be stored so that they are kept clean, dry and
undamaged. All components must be used within the designated
shelf life. Any damage to Clips and Channel may affect the integrity
or performance of the wall system. Panel may be cut with an electric
circular saw 60 pt tungsten tip blade, diamond blade or handsaw.
Panels are best shaped with the use of an electric plane or a handrasping tool. Holes or services may be formed with the use of an
electric fretsaw or drill. When power tools are used for cutting,
grinding or forming holes in the panels, appropriate safety measures
as set out under the heading of Health and Safety must be observed.
All materials that are susceptible to deterioration due to plastics
migration or alkalinity of cement base products must be protected
(check with product manufacturer).

Weepholes

Length
x

Thickness

Weight

50mm (nom)

40kg (nom)

Damp
Proof
Membrane

Total Square Metres per Panel = 2.0 m2.

Number of 50mm Panels per Pallet = 23 panels
Pallet Weight:- 940kg (approx) ( 20 kg safety factor).
Pallet Size - 900mm Width x 2250mm Length x Max. 1350mm Height (nom).

Damp Proof
Course

Maintenance

8.2

Quality Policy

QT Systems is dedicated to delivering quality building systems for

internal and external use on residential and commercial projects.
QT Systems is committed to ensuring that its Conpolcrete building
products provide the highest standards and consistency by meeting
the requirements of customers and regulatory authorities. This
objective is met through the implementation of a Quality System,
based upon the requirements of an internationally recognised quality
standard: AS/NZS ISO 9001:2000. Continued testing and independent
scrutiny will ensure QT Systems continues to offer an eco-friendly
alternative construction material that consistently provides outstanding
performance.

8.4

Limitations of the QTEcoSeries

Wall Panel System

QTEcoSeries Wall Panels are not designed to provide bracing for

the building. The internal linings or other specifically designed systems
must provide external wall bracing.

QTEcoSeries Wall Panels must not come in contact with the ground
for extended periods of time. The panel must not be used for retaining.
This Technical Manual is limited to residential construction, for
other applications contact your QT Distributor.
Designers must check that the details in this Technical Manual meet
their own specific design requirements. For use outside the scope of
this Technical Manual, specific design may be necessary. The Architect,
Designer, Engineer, Specifier and Builder, are responsible for specific
design and should ensure compliance with the BCA.
8.5

Product Support

Installers are registered trades people, equipped to install the panel

and its complementary accessories. These installers, acting as
independent contractors, should be industry licensed trades people
such as carpenters or dry wall installers who are familiar with the
QTEcoSeries Wall Panel system and components. The authorized
agent or appointed licensee shall supply all QTEcoSeries Wall Panel
system components directly to the contracting or sub-contracting
party. We recommend you seek advice from all manufacturers or
suppliers, regarding correct installation and maintenance requirements
associated with their products. Failure to comply with specification
requirements, which may compromise the exterior coating, sealants,
flashing, weatherproofing and waterproofing, will render any
manufacturers warranty void.
QT Systems regularly updates its literature to keep up with system
and product developments, changing trends in design, and therefore
reserves the right, to revise and change its technical information
without notice.
To ensure the latest information, contact your local distributors of
QT Products or QT Systems direct on 1800 233 001 or
Email: mail@[Link]; or refer to [Link]

Slab on Ground
2

QT Systems

19

QT EcoSeries Exterior Wall Panel

1.2

1.4

Thermal Performance

The Thermal performance of the QT EcoSeries Wall System is

calculated in accordance with AS 2627.1 Thermal Insulation of
Dwellings. QT EcoSeries Wall Panel has a k-value of 0.07 w/mk.

Finishing

7.1

Services

Ensure service pipes and wires are fixed or checked into the frame
and not laid loose in the extended wall cavity. All materials that are
susceptible to deterioration due to plasticiser migration must be
protected (check with product manufacturer). Some PVC products
or electrical cabling that penetrate the coating system and
QTEcoSeries Wall Panel, require a conduit to ensure it is protected.
Copper pipes require a sleeve, conduit or tape to prevent contact
with the wall panel.

7.3

Sealants

Use an exterior grade weatherproof sealant for exterior wall

construction and as a general-purpose gap filling. Apply sealant in
accordance to manufacturers recommendations. For a sealant to work
effectively, the sealant must be applied as shown in the sketch below,
Opening Width (D) x Depth (D/2) half the width. Use backing rod
as required. Ensure surfaces are in good condition clean and free
from oil, dust, loose materials including old sealant and release agents.
Apply masking tape to surfaces where contact with sealant is not
required. Tape should be removed before sealant cures. Smooth the
surface of the sealant and ensure excess sealant is removed. Refer
manufacturers curing or drying times before painting.

Wall System Composition

Plasterboard

70 or 90mm Stud Framing

R1.5 Bulk Insulation

Vapour Permeable Sarking
20-50mm Cavity
50mm panel

* Note: R-Values in table have been rounded up or down to the nearest

R0.5 as permitted under AS 2627.1

Sealant Application
1.3

Wall
Panel

Impact Resistance

QT EcoSeries Wall Panel when coated with a cement base render,

can provide resistance for hard body impacts typically found under
normal situations.
(Refer coating manufacturers for details).

Vapour Permeable Sarking

Render
Panel Fixing
Sealant (Continuous)

Internal Wall Lining

Meter Box
Sealant (Continuous)

Vapour Permeable
Sarking

Panel
Steel or Timber Batten
Steel or Timber Stud

7.2

Skirting Board

Voids or gaps created by service penetrations through the exterior

wall require weatherproofing and or waterproofing. A common
method is to inject with expandable polyurethane foam and seal with
a long lasting exterior gap sealant to make a weather tight seal. Where
practical add a flange or decorative feature over the hole or penetration.

Flooring

7.4

10 Max.
10 Max.
Sealant (Continuous)
Backing Rod

18

QT EcoSeries Wall Panels when tested to AS/NZS 3837 and in

accordance with BCA Specification C1.10a Section is classed as a
GROUP 1 material.

Early Fire Hazard Indices (Test to AS/NZS 1530 Part 3)

Ignitability Index
Spread of Flame Index
Heat Evolved Index
Smoke Developed Index

1.6

0
0
0
0-1

Durability

In normal conditions and when maintained properly in a weatherproof

condition, the cladding systems should exceed 30 years of trouble
free serviceable life. When the system is installed in high corrosion
zones, such as coastal locations within distances of up to 500m from
the sea, particular care must be taken to ensure that openings through
the cladding panels are kept to a minimum to prevent corrosive salt
aerosols from entering the wall cavity and affecting metal components.
(Permitted openings are base weepholes, soffit vents and openings
beneath window joinery at sills).
Wildlife Attack
The panels will not support growth of micro-organisms such as fungi
or bacteria and do not hold any nutritional value for ants or rodents.

Cavity

Cavities form an important role in the weathertightness and life cycle

of any wall system QT EcoSeries Wall Panels constructed without
a cavity will void any warranty. The cavity acts as a secondary barrier
against wind driven rain penetration entering the wall framing. The
cavity also allows the wall to ventilate and drain which is essential
for a healthy wall.

Vapour Permeable Sarking

Vapour permeable sarking must be installed to the face of the building

framing prior to installation of the battens and panels. The vapour
permeable sarking has two main functions, weathertightness and
thermal resistance. In its weathertightness role it protects the building
framing from direct contact with moisture generated by wind driven
rain penetration, while allowing the condensation of moisture from
interior artificial heating and cooling to escape. Thermally the vapour
permeable sarking divides the wall into two separate air spaces, which
significantly increases the thermal performance of the wall.

Heavy & Frequently Adjusted Fixtures:

Heavy items are not to be fitted directly to the QTEcoSeries Wall

Panel. They should have their own stand-alone supports or be tied
to the supporting wall frame (eg. Clothes lines). Items subject to
frequent handling (e.g. Flood-Lights and sensors) require a mounting
plate, to be fixed across at least two or more frame studs to give longterm fixing support. The backing plate must be of a material that
will offer, long-term weatherproof durability. If the internal lining is
already installed, the mounting plate can be installed externally prior
to the installation of the QTEcoSeries Wall Panel.

Fire Performance

1.8

Penetrations
Panel

1.5

1.7

Penetrations

Render

The QT EcoSeries Wall System was tested in accordance with

AS/NZS 1276.1 for Airborne Sound Transmission and achieved
STC41 and Rw41(-3;-8)(Wall Composition: 50mm QT EcoSeries
Wall Panel with 30mm (nom) cavity on a 70mm x 35mm stud frame
and 10mm plasterboard) CSIRO TL399. Acoustic performance can
be significantly increased with the addition of bulk or acoustic
insulation batts.

R-Value m2 k/w 2.5 2.0 1.5 1.5 1.5 1.5 3.0 3.0

Meter Box
30
Nom.

Acoustic Performance

Remove
Cut Plastic
Weephole

Render Width
Panel Width

1.9

Weepholes

On the first horizontal course (ground level) weep holes are to be

installed at centres not exceeding 1200mm immediately above
any damp proof membrane or flashing. Weepholes are also required
in areas where there is a possibility of moisture build up. Weepholes
must be limited to 8mm in width to reduce the potential for
vermin access.
QT Systems

QT EcoSeries Exterior Wall Panel

The Fire Rating information for sections 6.2, 6.3 and 6.4 are
based on CSIRO Opinion FCO-2310 Dated 17th February 2004
and the Fire Resistance Test performed by Warrington Fire
Research Consultancy Testing. WFRA Report No.2172500 of a
50mm thick QT ECOSERIES Exterior Wall Panel, system tested
in accordance with AS 1530.4-2005 dated 01st May 2007.

90 Minute Fire Rated Wall

50mm Panel Fixing

Steel or Timber
Stud Framing
2 Layer Fire
Resistant
plasterboards
Refer
Manufacturer
for Details

50mm Panel Edge Detail

Cavity

Wall Panel

Bond horizontal and vertical joints with

polyurethane foam adhesive.

Horizontal Wall
Panel Butt Jointed

5-8mm modified
Cement Render

fire resistant building foil, one layer of 50mm QTEcoSeries Wall

Panel with a 5-8mm render applied with finish, affixed directly to a
20-50mm battened out cavity. This system would be capable of
achieving Fire Resistance Levels of -/90/90 for Non Load Bearing
walls and 90/90/90 for Load Bearing Walls designed in accordance
with AS1684 for fire exposure from either direction if tested in
accordance with AS1530.4
6.3

Panel Fixings
Steel or Timber
Battens

Extended Wall Areas

The Fire Resistance Levels of 60 & 90 minutes would still apply to

the same system extended in height in modular form provided that
the structural members are designed in accordance with the relevant
structural design code for the height and load of actual installation
and an approved joint system appropriate to the FRL and the width
of the gap is used for the horizontal and vertical joints in a manner
as detailed in the attached drawings.

Non Combustible
Breathable Sarking

Fire
Resistant

Maximum Fixing Centres

112

600
225
Maximum Stud
Centres

225 225 225

112

50mm minimum end

fixing distance

112

50 200 200 200 200 50

900

Polyurethane foam adhesive between batten

face and back of panel

112
Max.

Panel fixings

Fix the QT EcoSeries Wall Panel onto timber battens with galvanised 100 mm x 3.75mm ring shank
nails or 10g x 100mm Class 3 (AS3566) screws onto timber or steel battens with the addition of
QT Buttons in all cases. Panel fixings must be no closer than 50mm but no further than 112mm to the
horizontal panel edge and no closer than 50mm to the vertical edge, while normal fixing centres are
at 225mm maximum centres. It is essential that the vertical and horizontal butt joints be bonded with
polyurethane foam adhesive. Also ensure polyurethane foam adhesive is applied to all batten faces prior
to the panel being pushed against them for maximum bonding to the support frame. Panels can be
joined off stud, if glued to the abutting panel with polyurethane foam adhesive. QT EcoSeries Wall
Panels can span 225mm as an unsupported cantilever. Panels must span across a minimum of two
channels or battens and must be installed in a horizontal stretcher bond pattern. To prevent corrosion
from salt aerosols in high corrosion zones, (such as geothermal activity or within a 500m distance from
the sea) upgrade fixing screws to class 4 or stainless steel (AS3566).

Alternative Fixing
Centres

FRL -/90/90
Non load Bearing
6.2 FRL - 90 Minutes
Or
FRL 90/90/90To achieve a 90 minute Fire Rating the wall must be constructed so
AS 1684
as the wall consists of two layers of 13mm thick fire resistance
AS 1530.4 -1997
plasterboard affixed to the timber frame internally and one layer of

225
Maximum
Centres

2.1

Cavity

50mm
Wall
Panel

112
Max.

Installation and Fixing

FRL -/90/90
Non load Bearing
Or
FRL 90/90/90
AS 1684
AS 1530.4 -1997

Polyurethane foam adhesive

between batten face and
back of panel

225mm maximum edge fixing

distance for unsupported wall
cantilevers

Choose QTEcoSeries
Wall Panel
Choose an external cladding
that helps protect your home
from the spread of fire.

QTEcoSeries
Exterior Wall System

QT Systems

17

QT EcoSeries Exterior Wall Panel

2.2

Fire Rated Construction Details

Timber framing must comply with AS 1684 and steel framing must
be designed and constructed in accordance with AS 3623. Minimum
distances from end and edge of timber framing members must be
observed to avoid splitting. Stud spacing must not exceed 600mm
centres. Noggings must be fitted between studs at 1350mm maximum
centres.
With a 1.8 m spirit level, check for variations in the frame that are
over 6 mm. Large variations negatively affect weather protection or
can appear as visual defects under critical light conditions. If the
frame is out of plumb, but not structurally defective, consult with
the builder or contractor for remediation.

Timber Batten System

Mechanically fix H3 treated timber battens to stud with 100mm
gun framing nails or 100 x 3.15 or 3.75 ring shanked nails.
Galvanised nails are required in H3-CCA treated battens.
H3-LOSP treated battens are considered non corrosive.

Timber End and Edge Fixing

12 x dia. of
fastener
edge distance

Fire Test - FS3685-2695

Specimen - Typical Cross Section

Framing

Clip and Channel System

1 Layer of
10mm Standards
Plasterboards Refer
Manufacturer for
Details

Mechanically fix clips at 600 centres in both directions with 2

- 12g x 25mm Class 3 (AS3566) screws into face of stud. Select
appropriate slot and engage channel, ensuring channel is plumb.
5-8mm modified
Cement Render

Horizontal Wall
Panel Butt Jointed
Bonded with
polyurethane
Expandable Foam

112
Max.

Fire Resistance Level (FRL) is assessed by three performance measures:Structural Adequacy / Integrity /Insulation eg 90/90/90

Cavity

6.1

FRL - 90 Mins. & External Fire Source

225
Maximum
Centres

CSIRO Full-Scale Fire Test FS 3685/2695 has proven that the

QTEcoSeries Wall System (shown right) is capable of achieving a
fire resistance of 113 minutes Integrity and 115 minutes Insulation
when tested in accordance with AS1530.4. Therefore for the purpose
of Building Regulations in Australia, the QTEcoSeries Wall System
achieved a fire resistance level (FRL) of 90/90/90. The FRL is
applicable for exposure to fire source from the tested side
(QTEcoSeries Wall Panel side).

Wind
Classification
(AS4055)

112
Max.

Note: Prior to any firewalls being constructed it is essential that

the builder consults with the project certifier to ensure that the
certifier is aware of the firewall construction procedures and the
certifier deems the installer competent.

50mm
Wall
Panel

FRL 90 /90/90

Channel
Framing Stud
w x d (mm)
Centres
Maximum

Clip Fixing
Centres
(mm)

N1 (W28N), N2 (W33N), 45 x 16 or 28
N3 (W41N) and C1 (W41C)

600mm

600mm

N4 (W50N), N5 (W60N), 45 x 16 or 28
C2 (W50C) and C3 (W60C)

450mm

600mm

Internal Lining
Clip

Panel Fixings
Steel or Timber Battens
Stud Framing to
AS 1684 Timber
or AS/NZ4600 or
AS3623 Steel

Non Combustible
Breathable Sarking

Steel or
Timber Stud

Channel

Sarking

Sarking

Clip

Steel or
Timber Stud

Channel

5 x dia. of
fastener
edge distance

Wind
Classification
(AS4055)
N1 (W28N), N2 (W33N),
N3 (W41N) and C1 (W41C)

45 x 20

600mm

400mm

N1 (W28N), N2 (W33N),
N3 (W41N) and C1 (W41C)

45 x 21-50

600mm

300mm

N4 (W50N), N5 (W60N),
C2 (W50C) and C3 (W60C)

45 x 20

450mm

300mm

N4 (W50N), N5 (W60N),
C2 (W50C) and C3 (W60C)

45 x 21-50

450mm

200mm

Internal Lining
Fixing Screw

Fire Rated Vertical Control Joint

Steel Battening System - 40mm Top Hat

Fire Rated Horizontal Control Joint

Fixing 40mm Metal Battens onto timber studs

5-8mm modified
Cement Render

Continuous
Fire Resistant
Sealant

Panel Fixings

30
Wall
Nom. Panel

Panel Fixings

Batten Spacing at 600 crs

N2 (W33N)

0.55 BMT
2/3.06x65 DSN

0.75 BMT
2/3.06x65 DSN

0.55 BMT
2/3.06x65 DSN

N3 (W41N)

2/3.06x65 DSN

2/3.06x65 DSN

2/3.06x65 DSN

N4 (W50N)

2/3.75x65 DSN

2/3.75x65 DSN

2/3.75x65 DSN

N5 (W60N)

2x Type 17 8-15x25mm Pan 2x Type 17 8-15x25mm Pan

N6 (W70N)

2x Type 17 8-15x25mm Pan

Steel or Timber
Stud Framing
Damp Proof
Membrane
(Optional)
100
Maximum

100
Maximum

Steel or Timber
Stud Framing
Non Combustible
Breathable Sarking

112
Maximum

Continuous
Fire Resistant
Sealant

Batten

Channel
Sarking
Steel or
Timber Stud

Fixing Nail

NOTE: For fixing 40mm top hat battens to steel framing 2/10-16x16 self drilling hex head
screws for each connection to top plate, bottom plate and nogging is all that is required for
all wind categories.

Internal Lining
Backing Rod

Batten Spacing
at 450 crs

Steel or
Timber Stud
Sarking

Fixing Nail

DSN = DEFORMED SHANK NAILS

112
Maximum

15mm Gap

15
Min.

Backing Rod

15mm
Gap

Steel or Timber
Battens
Non Combustible
Breathable Sarking

5-8mm Render

Steel or Timber
Battens

30 Wall
Nom. Panel

5-8mm Render

Wind
Classification

Timber Framing Stud Batten Fixing

Batten
Centres
Nail Centres
wxd (mm) Maximum
(mm)

5-8mm modified
Cement Render

Steel or
Timber Stud

40mm top hat

fixed at bottom
plate, nogging
and top plate

Sarking

Sarking

40mm Top Hat

Steel or
Timber Stud

2 x fixing screws to be
placed in bottom plate
nogging and top plate
(see tables for sizes)

16

QT Systems

Corners, Joints & Junctions

3.1

Coating Systems

Internal corners can be formed by continuing the FullMesh around the corner or by embedding a CornerMesh into the base coat render. External
corners can be formed by embedding a CornerMesh into the base coat render or by fixing a corner bead prior to rendering. In all cases the
abutting corner panels must be bonded with polyurethane foam adhesive.

External Corners

Internal Corners
FullMesh

Vapour
Permeable
Sarking

Steel or Timber
Batten

Steel or Timber
Batten
Steel or Timber
Stud

30
Wall
Nom. Panel

FullMesh

225 Max.
Edge
Fixing

Panel
Render

Steel or Timber
Stud

Panel Fixing
Render

300mm Min.
FullMesh
wrapped around
corners

30
Wall
Nom. Panel

100mm
Min.
FullMesh
Overlap

Corner Bead

Coating /Rendering

The proprietary coating systems

consist of polymer-modified
cement renders, which must be
finished with an acrylic texture
and paint. The proprietary coating
manufacturers instructions and
application requirements must
be followed at all times. In most
cases these coating systems must
be applied by an approved
applicator. High profile or heavy
texture finishes can minimise
surface imperfections or glancing
light concerns. Light coloured
coatings are recommended.
Polymer-modified cement renders
must not be applied over sealants
or control joints.

FullMesh Must
Overlap
External Grade
Corner Bead

External
graded
uPVC
Corner
Bead

Polyurethane
Foam
Adhesive

Reinforced

Steel or Timber
Batten

Vapour
Permeable
Sarking

Steel or Timber
Stud

Panel
Render

30
Wall
Nom. Panel
Render
Panel Fixing
Panel
CornerMesh

Wall
30
Panel Nom.

225 Maximum
Edge Fixing

Panel Fixing
Polyurethane
Foam
Adhesive

Panel
Panel Fixing

Bond Panel
Joints with
Polyurethane
Foam
Adhesive

1st Coat
Base coat
(Polymer-Modified
Cement Render)
embedded with
FullMesh
3-5mm thick
2nd Coat
Leveling render
2-3mm thick
or texture coat
to achieve
desired effect

5.2

Pre - Coating System Inspection

Check all internal and external corners are formed correctly and have
good straight lines. Check the first horizontal course, and panels
above rooflines have a good clean bottom line. Check weep holes
have been installed in the first horizontal course. With a 1.8m spirit
level check for variations greater than 3mm in the QTEcoSeries
Wall Panels, especially where panels butt together. If variations are
found, take the appropriate remedial action eg. rasp to an acceptable
level, or re-fix the offending panels. It is important to eliminate
large variations, as they may appear under critical or glancing light
conditions. If the internal lining has not yet been installed, advise
the building supervisor that internal wall lining cannot be installed
using nails as the knocking vibrations will transfer through the frame
and crack the render coatings (hairline cracking). Hence internal
lining must be screwed. After the inspection has been completed,
application of the base coat can begin.

FullMesh

225 Maximum
Edge Fixing

FullMesh

Steel or Timber
Batten
Steel or Timber
Stud

30 Wall
Nom. Panel

30
Wall
Nom. Panel

50 Min.
Edge
Fixing

225 Max.
Edge
Fixing

Reinforced

CornerMesh

30 Wall
Nom. Panel

FullMesh Must
Overlap External
Grade Corner
Bead

Wall
30
Panel Nom.

225 Maximum
Edge Fixing

Vapour Permeable Sarking

Paint Coat
100% Acrylic paint
required for
weathertightness

Panel Fixing

Panel
FullMesh
Vapour Permeable
Sarking

Steel or Timber Stud

FullMesh

5.1

Internal & External Corners

Steel or Timber Batten

100
OVERLAP

QT EcoSeries Exterior Wall Panel

Vapour Permeable
Sarking
Polyurethane
Foam Adhesive
50 Min.
Edge
Fixing

5.3

Application of a Polymer Modified

Render Base Coat

Trowel an even coat of polymer-modified cement render over the

entire QTEcoSeries Wall Panel, embed FullMesh into the wet
Render, overlapping joints by 100mm minimum. Allow to firm and
then screed and or float to a flat and level finish. The purpose of this
coat is to even out the substrate and the porosity of the QTEcoSeries
Wall Panel. 150mm wide x 300mm long strips of 45 Mesh are also
required to be set into the base coat at 45 angle across the corner
of all windows and door openings into wet render. Do not render or
texture over control joints. The above is a generic guide only. Refer
to the proprietary coating manufacturers instructions for a detailed
description of application. Any proprietary coating system specified
must meet or exceed the performance criteria of the BCA.
QT Systems

15

3.2

QT EcoSeries Exterior Wall Panel

Relief Joints

Relief joints are required to accommodate any structural movement or panel movement due to temperature or moisture changes. If the panel
above or below an opening is less than 300mm in depth or more than 2400mm in length the panel must be articulated by creating a vertical
expansion joint to reduce and/or relieve the stress in the panel and coating system. All other corner openings must be reinforced with 45Mesh.
The 45Mesh helps prevent any 45hairline cracks forming from the corner of any opening.

Soffit Type 1
Roof Framing Steel or Timber

Relief Joint Setout

Vapour Permeable
Sarking

Soffit & Eaves

Soffit
Sealant

The eaves or roof overhang play a significant role in the comfort

performance of the building. Eaves or overhangs are used to shade
the walls from the summer sun, while capturing the suns heat in the
winter. Eaves will reduce glancing light, which highlights the wall
surface. Glancing light is the light that is nearly parallel to the surface
of the wall and casts visible shadows and uneven projections of the
surface finish QTEcoSeries Wall Panels can be installed to suit
various soffit designs and details.

Render

Steel or Timber
Stud Frame
Steel or Timber
Batten
Vapour Permeable Sarking

Opening

Steel or Timber Batten

Panel
Panel Fixing

Flush Eaves
30
Nom.

450 Mesh

Wall
Panel

Door

30

Roof Framing Steel

or Timber

Vertical
Expansion
or Relief
Joint

Window
Steel or Timber Stud

300
or Greater

4.8

300
or Less

0
240 ore
M
r
o

Damp Proof
Membrane

30
Min.

15

FALL

Sealant
Render

Soffit Type 2
3.3

Steel or Timber Batten

Roof Framing Steel or Timber

Steel or Timber Stud

Panel

Vapour Permeable
Sarking

Panel Fixing
Vapour Permeable
Sarking

Control joints

Control joints are designed to relieve structural movement between the wall cladding and building frame and also relieve any stress that builds
up in the applied coating system. Vertical control joints are required at no greater than 5 metre centres (+ or - 500mm) in walls greater than 8
metres in length. Double studs are required at all vertical control joints. Vertical joints are best aligned with windows, doors, openings, or
internal corners. Where timber floor joists are used a 15mm (nom), horizontal control joint must be provided at floor levels to allow for shrinkage
and movement of the joists. 10mm control joints must also occur where the QTEcoSeries Wall Panels meet alternative wall claddings eg.
Weatherboard, brickwork, etc. On gable ends, a horizontal control joint will be required at the top plate of the wall so as to separate the gable
wall from the wall below. Control joints can be formed with the use of a backing rod and sealant or by the installation of uPVC expansion bead.

Vertical Expansion Joint

30
Nom.

Horizontal
Batten

Wall
Panel

Backing Rod
Sealant

Soffit
Sealant

uPVC Expansion Bead

OR

Render
Render
Steel or Timber Stud

Panel

Panel Fixing
Vapour Permeable
Sarking

10

30
Nom.

Panel
Panel Fixing

Wall
Pane

Steel or Timber Batten

30
Nom.

14

Wall
Panel

Steel or Timber Batten

Steel or Timber Stud

100
Max.

100
Max.

Flashing (Optional)
QT Systems

QT EcoSeries Exterior Wall Panel

4.7

Wall to Roof

Wall to roof details can often be unsightly as they are easily seen and
hard to conceal without compromising the weathertighness of the
dwelling. Because of its visibility, it is essential to create clean straight
lines either by using a uPVC moulding or cover flashings.

Wall to Roof

Panel Upper storey to Brick Lower

Storey Junction

Type 1
Horizontal Expansion Joint
30
Nom.

Wall
Panel

30
Nom.

Wall
Panel

Wall
Panel

30
Nom.

Wall
Panel

Vapour Permeable Sarking

Vapour Permeable Sarking

Panel Fixing

Panel Fixing

Render

Panel Fixing
Render
Steel or Timber Stud

Panel

Steel or Timber Batten

Steel or Timber Batten

Steel or Timber
Batten

Panel
Weepholes

Panel
Sealant

100 Minimum

Panel Fixing
uPVC Expansion Bead
Backing Rod

Floor Framing

225
10
Maximum
Min. Cantilevered
Edge Fixing

Floor Framing

Render
Steel or Timber Stud

Cantilevered
Edge Fixing

Steel or Timber Batten

225
Maximum

Steel or Timber Stud

Vapour Permeable
Sarking
Steel or Timber Stud

10
Min.

30
Nom.

Type 2

10

Weepholes
15

OR
Sealant

Sealant

Render

Compressible Foam

Panel
Vapour Permeable Sarking

Damp Proof
Membrane

Render
Panel

Flashing

Panel Fixing

Sealant

Steel or Timber Stud

Steel or Timber Stud

Steel or Timber Batten

Steel or Timber Batten

Colorbond Sheeting or
F/C Sheet

Panel
Vapour Permeable Sarking
Sealant

100 Min.
Flashing

100
Min.

100 Min.
Flashing

50
Cavity
Nom.
50 Min.
225 Max.

Vapour Permeable Sarking

10
Min.

100 Nominal

Masonry Unit

Thin Wall
Cladding

50
Min.
Lap

50
Min.
Lap

Render
Panel Fixing

Steel or Timber
Batten
Vapour Permeable
Sarking

Wall
30
Panel Nom.
Panel Fixing

Sloped Cap Flashing

Cantilevered
Edge Fixing

100 Nominal

50 Min.
225 Max.

Sloped Cap Flashing

225
Maximum

Steel or Timber
Stud

Steel or Timber
Batten
Vapour Permeable
Sarking

Render
Panel

Parapet Type 3

Panel to Brick Junction

Wall
30
Panel Nom.

Steel or Timber
Stud

Parapet Type 2

50
Min.
Lap

Junctions

Panel to Wall Sheet Junction

Masonry

50
Min.
Lap

Masonry Veneer

Wall
Panel
Cavity

3.4

Roof Framing
Flashing (Secondary)
Flashing (Primary)

10
Min.

30
Nom.

Roof Framing
Flashing
Panel Boot

Flashing

Masonry Veneer

Roof Framing

Roof Framing

Sealant

Flashing (Secondary)
Flashing (Primary)

Flashing (Secondary)
Flashing (Primary)
QT Systems

13

Sealant

Panel
Panel Fixing
Corbel
(Optional)

Timber Door Jamb

Sliding Door

Steel or
Timber Stud

Door Head
Panel
Panel Fixing

Steel or Timber
Stud

Render

Corbel
(Optional)

Damp Proof
Membrane

Steel or
Timber Batten
Vapour
Permeable
Sarking

Door

Wall
30
Panel Nom.

Vapour
Permeable
Sarking
Steel or Timber
Batten

Door Reveal
Sealant

Panel
Panel Fixing
Corbel
(Optional)

Reveal Bead
or Render
4.6

Sealant

Parapets

Parapets are generally used to conceal or to emphasize features of a

building. The top of the parapet must be designed and installed to
shed water and maintain the weatertighness of the building below.

Sliding Door Head

Panel

Slab & Floor

All foundations must comply with the relevant standards and local
authority requirements, with appropriate consideration given to soil
type. QTEcoSeries Wall Panel is suitable for construction on concrete
slab or suspended floors. The concrete slab can either be rebated or
non-rebated. The slab rebate will need to be a minimum of 50mm
below floor level and 100mm above paved level or 150mm above
ground level (See local standards). To ensure a flush finish, the width
of the slab rebate needs to allow for the thickness of the coating
system, the thickness of the panel (50mm), and the size of the
extended wall cavity 20 50mm (30mm nom). Minimum ground
clearances, must be maintained at all times during the life of the
building. Insufficient clearance from the ground to the bottom of the
wall panels will affect long-term durability.

Rebated Slab
30
Nom.

Steel or Timber Stud

Damp Proof
Membrane

Steel or
Timber Stud

Sliding Door
Jamb
Sealant
Reveal Bead
or Render

12

Wall
30
Panel Nom.

Steel or Timber
Batten
Vapour
Permeable
Sarking

Panel
Panel Fixing
Corbel
(Optional)

15 50

Panel
Vapour Permeable Sarking
Weepholes

150 Minimum Slope

Roof Framing
Flashing
Panel Boot

Panel Fixing
Steel or Timber Stud

Steel or Timber
Batten
Damp Proof
Membrane

Slab-on-ground

Weepholes

1:20 Fall

4.2

15 Nom.

Panel Boot

Panel Boot Assembly

Termites

The Building Code of Australia in conjunction with AS 3660 specifies

the requirement for termite risk management. (See local standards).
100 Min.
Flashing

Door Jamb

Panel

Vapour Permeable Sarking

Sealant

Sealant
Backing Rod
Damp Proof Membrane

225
Maximum
Cantilevered
Edge Fixing

VARIES
VARIES
Slab Rebate

50

15
40

Wall
Panel

Weepholes

Slab-on-ground

50
Min.

50
Min.
Lap

15
10

Render
Panel Fixing
Steel or Timber Stud
Steel or Timber Batten

30
Nom.

Render

Panel Fixing
Panel
Steel or Timber
Batten
Damp Proof
Membrane

Vapour Permeable Sarking

50
Min.
Lap

Sloped Cap Flashing

Floor Slab

Termite Barrier

Wall
Panel
Render

Parapet Type 1

Sealant

Weepholes

Panel Boot

Flush Slab

Door Sill

Sliding Door Sill

Steel or Timber
Batten

150 Min.
To Ground
Level

All materials that are susceptible to deterioration due to plastics

migration or alkalinity of cement base products must be protected
(check with product manufacturer).

4.1

125 Min.
To Paved
Level

Roller Door
Reveal

Panel Fixing

Floor Framing

50
Min.

Door framing must be fixed in position prior to the installation of

the QTEcoSeries Wall Panels. The door framing will allow the panel
to be cut and installed neat but independent of the frame. Door
frames must be fixed to the structural framing. Decorative mouldings
can be used to emphasize the door opening.

Render

Steel or Timber Stud

50

Doors

Wall
30
Panel Nom.

4.5

Vapour Permeable Sarking

75 Min.
Visual
Termite
Barrier

Steel or
Timber Batten
Vapour
Permeable
Sarking

Roller Door

175 Min.
To Ground
Level

Steel or
Timber Stud

Construction
Details

150 Min.
To Paved
Level

Roller Door Jamb

Suspended Floor

75 Min.
Visual
Termite
Barrier

QT EcoSeries Exterior Wall Panel

The edge of a slab-on-ground may be used as a visual perimeter

barrier. Provided that the slab edge is left exposed not less than 75mm
above finished ground or paved level. The face of the perimeter must
not be concealed by a flashing, rendered, tiled or clad.
The exposed edge of the slab must be kept clean and free of debris
and regularly visually inspected for termite activity. QTEcoSeries
Wall Panel does not hold any nutritional value for ants or rodents.

Panel Boot Part 2 of 2

(Reveal Bead - 40mm/60mm/75mm)
Panel Boot Part 1
(J-Bead)

QT Systems

QT EcoSeries Exterior Wall Panel

Window Head Type 1

Window Head Type 2

Wall
30
Panel Nom.

Wall
30
Panel Nom.
Vapour
Permeable
Sarking

Panel Fixing

Panel Fixing
Steel or
Timber Batten

Render
Panel

Steel or
Timber Stud

Corbel (Optional)
4.3

Windows

Wherever possible windows and associated flashings should be

installed prior to the installation of the QTEcoSeries Wall Panel.
When ordering the window frame it is essential to plan where the
window flange will be positioned either flush with the stud frame,
flush with battens or even over the panel.
All materials that are susceptible to deterioration due to plastics
migration or alkalinity of cement base products must be protected
(check with product manufacturer).

4.4

Vapour
Permeable
Sarking

Panel

Damp Proof
Membrane

Steel or
Timber Batten

Render
Polyurethane
Foam Adhesive

Steel or
Timber Stud

Corbel
(Optional)

Reveal Bead
or Render

Reveal Bead
or Render

Sealant

Sealant

Window Head

Window Head

Window Sill Type 1

Window Sill Type 2

Window Sill Type 3

Window Sill

Window Sill

Window Sill

Sealant

Sealant

Damp Proof
Membrane

Decorative Mouldings

To provide added design flexibility, decorative mouldings or features

can be made using QTEcoSeries Wall Panels. The panel can be cut
into bands or laminate multiple layers and shape to achieve the
desired profile. Once installed, a coating system would then be
applied. Alternatively, a wide range of decorative mouldings are
available from various manufacturers.

Reveal Bead
or Render

Reveal Bead
or Render

Fall
Damp Proof
Membrane

QTEcoSeries

Wall Panels can be cut into bands that can be installed

around windows, doors, along horizontal control joints, etc to enrich
the aesthetics of the project. They are installed so the top and bottom
edge (bevelled at 15 degrees) falls away from the wall. Where bands
meet, they should be cut at a 45 angle, across the face of the corbel
to help conceal the join and increase the adhered surface bond.
Bands are bonded into place with polyurethane foam and corbel
screws or nails to mechanically fix the bands until the foam is set.

Panel

Damp Proof
Membrane

Panel Fixing

Fall

Polyurethane
Foam Adhesive
Steel or
Timber Batten
Steel or
Timber Stud

Panel
Panel Fixing

Vapour
Permeable
Sarking

Render
Wall
Panel

Damp Proof
Membrane

Rendered Sill

Fall

Steel or
Timber Stud
Steel or
Timber Batten

Sealant

Vapour
Permeable
Sarking

Render

30
Nom.

Wall
Panel

30
Nom.

Steel or
Timber Batten
Polyurethane
Foam Adhesive

Steel or
Timber Stud

Panel Fixing

Vapour
Permeable
Sarking

Panel
Wall
30
Panel Nom.

Window Jamb
Type 2
Steel or
Timber Stud

Window Sill
Sealant
Reveal Bead
or Render

10

Damp Proof
Membrane

Vapour
Permeable
Sarking
Wall
30
Panel Nom.

Damp Proof
Membrane

Steel or
Timber Batten

Steel or
Timber Stud

Panel
Panel Fixing
Corbel
(Optional)

Window Sill
Sealant
Reveal Bead
or Render
Polyurethane
Foam Adhesive

Steel or
Timber Batten
Vapour
Permeable
Sarking
Wall
30
Panel Nom.

Type 1

Panel
Panel Fixing
Corbel
(Optional)

QT Systems

11

QT EcoSeries Exterior Wall Panel

Window Head Type 1

Window Head Type 2

Wall
30
Panel Nom.

Wall
30
Panel Nom.
Vapour
Permeable
Sarking

Panel Fixing

Panel Fixing
Steel or
Timber Batten

Render
Panel

Steel or
Timber Stud

Corbel (Optional)
4.3

Windows

Wherever possible windows and associated flashings should be

installed prior to the installation of the QTEcoSeries Wall Panel.
When ordering the window frame it is essential to plan where the
window flange will be positioned either flush with the stud frame,
flush with battens or even over the panel.
All materials that are susceptible to deterioration due to plastics
migration or alkalinity of cement base products must be protected
(check with product manufacturer).

4.4

Vapour
Permeable
Sarking

Panel

Damp Proof
Membrane

Steel or
Timber Batten

Render
Polyurethane
Foam Adhesive

Steel or
Timber Stud

Corbel
(Optional)

Reveal Bead
or Render

Reveal Bead
or Render

Sealant

Sealant

Window Head

Window Head

Window Sill Type 1

Window Sill Type 2

Window Sill Type 3

Window Sill

Window Sill

Window Sill

Sealant

Sealant

Damp Proof
Membrane

Decorative Mouldings

To provide added design flexibility, decorative mouldings or features

can be made using QTEcoSeries Wall Panels. The panel can be cut
into bands or laminate multiple layers and shape to achieve the
desired profile. Once installed, a coating system would then be
applied. Alternatively, a wide range of decorative mouldings are
available from various manufacturers.

Reveal Bead
or Render

Reveal Bead
or Render

Fall
Damp Proof
Membrane

QTEcoSeries

Wall Panels can be cut into bands that can be installed

around windows, doors, along horizontal control joints, etc to enrich
the aesthetics of the project. They are installed so the top and bottom
edge (bevelled at 15 degrees) falls away from the wall. Where bands
meet, they should be cut at a 45 angle, across the face of the corbel
to help conceal the join and increase the adhered surface bond.
Bands are bonded into place with polyurethane foam and corbel
screws or nails to mechanically fix the bands until the foam is set.

Panel

Damp Proof
Membrane

Panel Fixing

Fall

Polyurethane
Foam Adhesive
Steel or
Timber Batten
Steel or
Timber Stud

Panel
Panel Fixing

Vapour
Permeable
Sarking

Render
Wall
Panel

Damp Proof
Membrane

Rendered Sill

Fall

Steel or
Timber Stud
Steel or
Timber Batten

Sealant

Vapour
Permeable
Sarking

Render

30
Nom.

Wall
Panel

30
Nom.

Steel or
Timber Batten
Polyurethane
Foam Adhesive

Steel or
Timber Stud

Panel Fixing

Vapour
Permeable
Sarking

Panel
Wall
30
Panel Nom.

Window Jamb
Type 2
Steel or
Timber Stud

Window Sill
Sealant
Reveal Bead
or Render

10

Damp Proof
Membrane

Vapour
Permeable
Sarking
Wall
30
Panel Nom.

Damp Proof
Membrane

Steel or
Timber Batten

Steel or
Timber Stud

Panel
Panel Fixing
Corbel
(Optional)

Window Sill
Sealant
Reveal Bead
or Render
Polyurethane
Foam Adhesive

Steel or
Timber Batten
Vapour
Permeable
Sarking
Wall
30
Panel Nom.

Type 1

Panel
Panel Fixing
Corbel
(Optional)

QT Systems

11

Sealant

Panel
Panel Fixing
Corbel
(Optional)

Timber Door Jamb

Sliding Door

Steel or
Timber Stud

Door Head
Panel
Panel Fixing

Steel or Timber
Stud

Render

Corbel
(Optional)

Damp Proof
Membrane

Steel or
Timber Batten
Vapour
Permeable
Sarking

Door

Wall
30
Panel Nom.

Vapour
Permeable
Sarking
Steel or Timber
Batten

Door Reveal
Sealant

Panel
Panel Fixing
Corbel
(Optional)

Reveal Bead
or Render
4.6

Sealant

Parapets

Parapets are generally used to conceal or to emphasize features of a

building. The top of the parapet must be designed and installed to
shed water and maintain the weatertighness of the building below.

Sliding Door Head

Panel

Slab & Floor

All foundations must comply with the relevant standards and local
authority requirements, with appropriate consideration given to soil
type. QTEcoSeries Wall Panel is suitable for construction on concrete
slab or suspended floors. The concrete slab can either be rebated or
non-rebated. The slab rebate will need to be a minimum of 50mm
below floor level and 100mm above paved level or 150mm above
ground level (See local standards). To ensure a flush finish, the width
of the slab rebate needs to allow for the thickness of the coating
system, the thickness of the panel (50mm), and the size of the
extended wall cavity 20 50mm (30mm nom). Minimum ground
clearances, must be maintained at all times during the life of the
building. Insufficient clearance from the ground to the bottom of the
wall panels will affect long-term durability.

Rebated Slab
30
Nom.

Steel or Timber Stud

Damp Proof
Membrane

Steel or
Timber Stud

Sliding Door
Jamb
Sealant
Reveal Bead
or Render

12

Wall
30
Panel Nom.

Steel or Timber
Batten
Vapour
Permeable
Sarking

Panel
Panel Fixing
Corbel
(Optional)

15 50

Panel
Vapour Permeable Sarking
Weepholes

150 Minimum Slope

Roof Framing
Flashing
Panel Boot

Panel Fixing
Steel or Timber Stud

Steel or Timber
Batten
Damp Proof
Membrane

Slab-on-ground

Weepholes

1:20 Fall

4.2

15 Nom.

Panel Boot

Panel Boot Assembly

Termites

The Building Code of Australia in conjunction with AS 3660 specifies

the requirement for termite risk management. (See local standards).
100 Min.
Flashing

Door Jamb

Panel

Vapour Permeable Sarking

Sealant

Sealant
Backing Rod
Damp Proof Membrane

225
Maximum
Cantilevered
Edge Fixing

VARIES
VARIES
Slab Rebate

50

15
40

Wall
Panel

Weepholes

Slab-on-ground

50
Min.

50
Min.
Lap

15
10

Render
Panel Fixing
Steel or Timber Stud
Steel or Timber Batten

30
Nom.

Render

Panel Fixing
Panel
Steel or Timber
Batten
Damp Proof
Membrane

Vapour Permeable Sarking

50
Min.
Lap

Sloped Cap Flashing

Floor Slab

Termite Barrier

Wall
Panel
Render

Parapet Type 1

Sealant

Weepholes

Panel Boot

Flush Slab

Door Sill

Sliding Door Sill

Steel or Timber
Batten

150 Min.
To Ground
Level

All materials that are susceptible to deterioration due to plastics

migration or alkalinity of cement base products must be protected
(check with product manufacturer).

4.1

125 Min.
To Paved
Level

Roller Door
Reveal

Panel Fixing

Floor Framing

50
Min.

Door framing must be fixed in position prior to the installation of

the QTEcoSeries Wall Panels. The door framing will allow the panel
to be cut and installed neat but independent of the frame. Door
frames must be fixed to the structural framing. Decorative mouldings
can be used to emphasize the door opening.

Render

Steel or Timber Stud

50

Doors

Wall
30
Panel Nom.

4.5

Vapour Permeable Sarking

75 Min.
Visual
Termite
Barrier

Steel or
Timber Batten
Vapour
Permeable
Sarking

Roller Door

175 Min.
To Ground
Level

Steel or
Timber Stud

Construction
Details

150 Min.
To Paved
Level

Roller Door Jamb

Suspended Floor

75 Min.
Visual
Termite
Barrier

QT EcoSeries Exterior Wall Panel

The edge of a slab-on-ground may be used as a visual perimeter

barrier. Provided that the slab edge is left exposed not less than 75mm
above finished ground or paved level. The face of the perimeter must
not be concealed by a flashing, rendered, tiled or clad.
The exposed edge of the slab must be kept clean and free of debris
and regularly visually inspected for termite activity. QTEcoSeries
Wall Panel does not hold any nutritional value for ants or rodents.

Panel Boot Part 2 of 2

(Reveal Bead - 40mm/60mm/75mm)
Panel Boot Part 1
(J-Bead)

QT Systems

QT EcoSeries Exterior Wall Panel

4.7

Wall to Roof

Wall to roof details can often be unsightly as they are easily seen and
hard to conceal without compromising the weathertighness of the
dwelling. Because of its visibility, it is essential to create clean straight
lines either by using a uPVC moulding or cover flashings.

Wall to Roof

Panel Upper storey to Brick Lower

Storey Junction

Type 1
Horizontal Expansion Joint
30
Nom.

Wall
Panel

30
Nom.

Wall
Panel

Wall
Panel

30
Nom.

Wall
Panel

Vapour Permeable Sarking

Vapour Permeable Sarking

Panel Fixing

Panel Fixing

Render

Panel Fixing
Render
Steel or Timber Stud

Panel

Steel or Timber Batten

Steel or Timber Batten

Steel or Timber
Batten

Panel
Weepholes

Panel
Sealant

100 Minimum

Panel Fixing
uPVC Expansion Bead
Backing Rod

Floor Framing

225
10
Maximum
Min. Cantilevered
Edge Fixing

Floor Framing

Render
Steel or Timber Stud

Cantilevered
Edge Fixing

Steel or Timber Batten

225
Maximum

Steel or Timber Stud

Vapour Permeable
Sarking
Steel or Timber Stud

10
Min.

30
Nom.

Type 2

10

Weepholes
15

OR
Sealant

Sealant

Render

Compressible Foam

Panel
Vapour Permeable Sarking

Damp Proof
Membrane

Render
Panel

Flashing

Panel Fixing

Sealant

Steel or Timber Stud

Steel or Timber Stud

Steel or Timber Batten

Steel or Timber Batten

Colorbond Sheeting or
F/C Sheet

Panel
Vapour Permeable Sarking
Sealant

100 Min.
Flashing

100
Min.

100 Min.
Flashing

50
Cavity
Nom.
50 Min.
225 Max.

Vapour Permeable Sarking

10
Min.

100 Nominal

Masonry Unit

Thin Wall
Cladding

50
Min.
Lap

50
Min.
Lap

Render
Panel Fixing

Steel or Timber
Batten
Vapour Permeable
Sarking

Wall
30
Panel Nom.
Panel Fixing

Sloped Cap Flashing

Cantilevered
Edge Fixing

100 Nominal

50 Min.
225 Max.

Sloped Cap Flashing

225
Maximum

Steel or Timber
Stud

Steel or Timber
Batten
Vapour Permeable
Sarking

Render
Panel

Parapet Type 3

Panel to Brick Junction

Wall
30
Panel Nom.

Steel or Timber
Stud

Parapet Type 2

50
Min.
Lap

Junctions

Panel to Wall Sheet Junction

Masonry

50
Min.
Lap

Masonry Veneer

Wall
Panel
Cavity

3.4

Roof Framing
Flashing (Secondary)
Flashing (Primary)

10
Min.

30
Nom.

Roof Framing
Flashing
Panel Boot

Flashing

Masonry Veneer

Roof Framing

Roof Framing

Sealant

Flashing (Secondary)
Flashing (Primary)

Flashing (Secondary)
Flashing (Primary)
QT Systems

13

3.2

QT EcoSeries Exterior Wall Panel

Relief Joints

Relief joints are required to accommodate any structural movement or panel movement due to temperature or moisture changes. If the panel
above or below an opening is less than 300mm in depth or more than 2400mm in length the panel must be articulated by creating a vertical
expansion joint to reduce and/or relieve the stress in the panel and coating system. All other corner openings must be reinforced with 45Mesh.
The 45Mesh helps prevent any 45hairline cracks forming from the corner of any opening.

Soffit Type 1
Roof Framing Steel or Timber

Relief Joint Setout

Vapour Permeable
Sarking

Soffit & Eaves

Soffit
Sealant

The eaves or roof overhang play a significant role in the comfort

performance of the building. Eaves or overhangs are used to shade
the walls from the summer sun, while capturing the suns heat in the
winter. Eaves will reduce glancing light, which highlights the wall
surface. Glancing light is the light that is nearly parallel to the surface
of the wall and casts visible shadows and uneven projections of the
surface finish QTEcoSeries Wall Panels can be installed to suit
various soffit designs and details.

Render

Steel or Timber
Stud Frame
Steel or Timber
Batten
Vapour Permeable Sarking

Opening

Steel or Timber Batten

Panel
Panel Fixing

Flush Eaves
30
Nom.

450 Mesh

Wall
Panel

Door

30

Roof Framing Steel

or Timber

Vertical
Expansion
or Relief
Joint

Window
Steel or Timber Stud

300
or Greater

4.8

300
or Less

0
240 ore
M
r
o

Damp Proof
Membrane

30
Min.

15

FALL

Sealant
Render

Soffit Type 2
3.3

Steel or Timber Batten

Roof Framing Steel or Timber

Steel or Timber Stud

Panel

Vapour Permeable
Sarking

Panel Fixing
Vapour Permeable
Sarking

Control joints

Control joints are designed to relieve structural movement between the wall cladding and building frame and also relieve any stress that builds
up in the applied coating system. Vertical control joints are required at no greater than 5 metre centres (+ or - 500mm) in walls greater than 8
metres in length. Double studs are required at all vertical control joints. Vertical joints are best aligned with windows, doors, openings, or
internal corners. Where timber floor joists are used a 15mm (nom), horizontal control joint must be provided at floor levels to allow for shrinkage
and movement of the joists. 10mm control joints must also occur where the QTEcoSeries Wall Panels meet alternative wall claddings eg.
Weatherboard, brickwork, etc. On gable ends, a horizontal control joint will be required at the top plate of the wall so as to separate the gable
wall from the wall below. Control joints can be formed with the use of a backing rod and sealant or by the installation of uPVC expansion bead.

Vertical Expansion Joint

30
Nom.

Horizontal
Batten

Wall
Panel

Backing Rod
Sealant

Soffit
Sealant

uPVC Expansion Bead

OR

Render
Render
Steel or Timber Stud

Panel

Panel Fixing
Vapour Permeable
Sarking

10

30
Nom.

Panel
Panel Fixing

Wall
Pane

Steel or Timber Batten

30
Nom.

14

Wall
Panel

Steel or Timber Batten

Steel or Timber Stud

100
Max.

100
Max.

Flashing (Optional)
QT Systems

Corners, Joints & Junctions

3.1

Coating Systems

Internal corners can be formed by continuing the FullMesh around the corner or by embedding a CornerMesh into the base coat render. External
corners can be formed by embedding a CornerMesh into the base coat render or by fixing a corner bead prior to rendering. In all cases the
abutting corner panels must be bonded with polyurethane foam adhesive.

External Corners

Internal Corners
FullMesh

Vapour
Permeable
Sarking

Steel or Timber
Batten

Steel or Timber
Batten
Steel or Timber
Stud

30
Wall
Nom. Panel

FullMesh

225 Max.
Edge
Fixing

Panel
Render

Steel or Timber
Stud

Panel Fixing
Render

300mm Min.
FullMesh
wrapped around
corners

30
Wall
Nom. Panel

100mm
Min.
FullMesh
Overlap

Corner Bead

Coating /Rendering

The proprietary coating systems

consist of polymer-modified
cement renders, which must be
finished with an acrylic texture
and paint. The proprietary coating
manufacturers instructions and
application requirements must
be followed at all times. In most
cases these coating systems must
be applied by an approved
applicator. High profile or heavy
texture finishes can minimise
surface imperfections or glancing
light concerns. Light coloured
coatings are recommended.
Polymer-modified cement renders
must not be applied over sealants
or control joints.

FullMesh Must
Overlap
External Grade
Corner Bead

External
graded
uPVC
Corner
Bead

Polyurethane
Foam
Adhesive

Reinforced

Steel or Timber
Batten

Vapour
Permeable
Sarking

Steel or Timber
Stud

Panel
Render

30
Wall
Nom. Panel
Render
Panel Fixing
Panel
CornerMesh

Wall
30
Panel Nom.

225 Maximum
Edge Fixing

Panel Fixing
Polyurethane
Foam
Adhesive

Panel
Panel Fixing

Bond Panel
Joints with
Polyurethane
Foam
Adhesive

1st Coat
Base coat
(Polymer-Modified
Cement Render)
embedded with
FullMesh
3-5mm thick
2nd Coat
Leveling render
2-3mm thick
or texture coat
to achieve
desired effect

5.2

Pre - Coating System Inspection

Check all internal and external corners are formed correctly and have
good straight lines. Check the first horizontal course, and panels
above rooflines have a good clean bottom line. Check weep holes
have been installed in the first horizontal course. With a 1.8m spirit
level check for variations greater than 3mm in the QTEcoSeries
Wall Panels, especially where panels butt together. If variations are
found, take the appropriate remedial action eg. rasp to an acceptable
level, or re-fix the offending panels. It is important to eliminate
large variations, as they may appear under critical or glancing light
conditions. If the internal lining has not yet been installed, advise
the building supervisor that internal wall lining cannot be installed
using nails as the knocking vibrations will transfer through the frame
and crack the render coatings (hairline cracking). Hence internal
lining must be screwed. After the inspection has been completed,
application of the base coat can begin.

FullMesh

225 Maximum
Edge Fixing

FullMesh

Steel or Timber
Batten
Steel or Timber
Stud

30 Wall
Nom. Panel

30
Wall
Nom. Panel

50 Min.
Edge
Fixing

225 Max.
Edge
Fixing

Reinforced

CornerMesh

30 Wall
Nom. Panel

FullMesh Must
Overlap External
Grade Corner
Bead

Wall
30
Panel Nom.

225 Maximum
Edge Fixing

Vapour Permeable Sarking

Paint Coat
100% Acrylic paint
required for
weathertightness

Panel Fixing

Panel
FullMesh
Vapour Permeable
Sarking

Steel or Timber Stud

FullMesh

5.1

Internal & External Corners

Steel or Timber Batten

100
OVERLAP

QT EcoSeries Exterior Wall Panel

Vapour Permeable
Sarking
Polyurethane
Foam Adhesive
50 Min.
Edge
Fixing

5.3

Application of a Polymer Modified

Render Base Coat

Trowel an even coat of polymer-modified cement render over the

entire QTEcoSeries Wall Panel, embed FullMesh into the wet
Render, overlapping joints by 100mm minimum. Allow to firm and
then screed and or float to a flat and level finish. The purpose of this
coat is to even out the substrate and the porosity of the QTEcoSeries
Wall Panel. 150mm wide x 300mm long strips of 45 Mesh are also
required to be set into the base coat at 45 angle across the corner
of all windows and door openings into wet render. Do not render or
texture over control joints. The above is a generic guide only. Refer
to the proprietary coating manufacturers instructions for a detailed
description of application. Any proprietary coating system specified
must meet or exceed the performance criteria of the BCA.
QT Systems

15

QT EcoSeries Exterior Wall Panel

2.2

Fire Rated Construction Details

Timber framing must comply with AS 1684 and steel framing must
be designed and constructed in accordance with AS 3623. Minimum
distances from end and edge of timber framing members must be
observed to avoid splitting. Stud spacing must not exceed 600mm
centres. Noggings must be fitted between studs at 1350mm maximum
centres.
With a 1.8 m spirit level, check for variations in the frame that are
over 6 mm. Large variations negatively affect weather protection or
can appear as visual defects under critical light conditions. If the
frame is out of plumb, but not structurally defective, consult with
the builder or contractor for remediation.

Timber Batten System

Mechanically fix H3 treated timber battens to stud with 100mm
gun framing nails or 100 x 3.15 or 3.75 ring shanked nails.
Galvanised nails are required in H3-CCA treated battens.
H3-LOSP treated battens are considered non corrosive.

Timber End and Edge Fixing

12 x dia. of
fastener
edge distance

Fire Test - FS3685-2695

Specimen - Typical Cross Section

Framing

Clip and Channel System

1 Layer of
10mm Standards
Plasterboards Refer
Manufacturer for
Details

Mechanically fix clips at 600 centres in both directions with 2

- 12g x 25mm Class 3 (AS3566) screws into face of stud. Select
appropriate slot and engage channel, ensuring channel is plumb.
5-8mm modified
Cement Render

Horizontal Wall
Panel Butt Jointed
Bonded with
polyurethane
Expandable Foam

112
Max.

Fire Resistance Level (FRL) is assessed by three performance measures:Structural Adequacy / Integrity /Insulation eg 90/90/90

Cavity

6.1

FRL - 90 Mins. & External Fire Source

225
Maximum
Centres

CSIRO Full-Scale Fire Test FS 3685/2695 has proven that the

QTEcoSeries Wall System (shown right) is capable of achieving a
fire resistance of 113 minutes Integrity and 115 minutes Insulation
when tested in accordance with AS1530.4. Therefore for the purpose
of Building Regulations in Australia, the QTEcoSeries Wall System
achieved a fire resistance level (FRL) of 90/90/90. The FRL is
applicable for exposure to fire source from the tested side
(QTEcoSeries Wall Panel side).

Wind
Classification
(AS4055)

112
Max.

Note: Prior to any firewalls being constructed it is essential that

the builder consults with the project certifier to ensure that the
certifier is aware of the firewall construction procedures and the
certifier deems the installer competent.

50mm
Wall
Panel

FRL 90 /90/90

Channel
Framing Stud
w x d (mm)
Centres
Maximum

Clip Fixing
Centres
(mm)

N1 (W28N), N2 (W33N), 45 x 16 or 28
N3 (W41N) and C1 (W41C)

600mm

600mm

N4 (W50N), N5 (W60N), 45 x 16 or 28
C2 (W50C) and C3 (W60C)

450mm

600mm

Internal Lining
Clip

Panel Fixings
Steel or Timber Battens
Stud Framing to
AS 1684 Timber
or AS/NZ4600 or
AS3623 Steel

Non Combustible
Breathable Sarking

Steel or
Timber Stud

Channel

Sarking

Sarking

Clip

Steel or
Timber Stud

Channel

5 x dia. of
fastener
edge distance

Wind
Classification
(AS4055)
N1 (W28N), N2 (W33N),
N3 (W41N) and C1 (W41C)

45 x 20

600mm

400mm

N1 (W28N), N2 (W33N),
N3 (W41N) and C1 (W41C)

45 x 21-50

600mm

300mm

N4 (W50N), N5 (W60N),
C2 (W50C) and C3 (W60C)

45 x 20

450mm

300mm

N4 (W50N), N5 (W60N),
C2 (W50C) and C3 (W60C)

45 x 21-50

450mm

200mm

Internal Lining
Fixing Screw

Fire Rated Vertical Control Joint

Steel Battening System - 40mm Top Hat

Fire Rated Horizontal Control Joint

Fixing 40mm Metal Battens onto timber studs

5-8mm modified
Cement Render

Continuous
Fire Resistant
Sealant

Panel Fixings

30
Wall
Nom. Panel

Panel Fixings

Batten Spacing at 600 crs

N2 (W33N)

0.55 BMT
2/3.06x65 DSN

0.75 BMT
2/3.06x65 DSN

0.55 BMT
2/3.06x65 DSN

N3 (W41N)

2/3.06x65 DSN

2/3.06x65 DSN

2/3.06x65 DSN

N4 (W50N)

2/3.75x65 DSN

2/3.75x65 DSN

2/3.75x65 DSN

N5 (W60N)

2x Type 17 8-15x25mm Pan 2x Type 17 8-15x25mm Pan

N6 (W70N)

2x Type 17 8-15x25mm Pan

Steel or Timber
Stud Framing
Damp Proof
Membrane
(Optional)
100
Maximum

100
Maximum

Steel or Timber
Stud Framing
Non Combustible
Breathable Sarking

112
Maximum

Continuous
Fire Resistant
Sealant

Batten

Channel
Sarking
Steel or
Timber Stud

Fixing Nail

NOTE: For fixing 40mm top hat battens to steel framing 2/10-16x16 self drilling hex head
screws for each connection to top plate, bottom plate and nogging is all that is required for
all wind categories.

Internal Lining
Backing Rod

Batten Spacing
at 450 crs

Steel or
Timber Stud
Sarking

Fixing Nail

DSN = DEFORMED SHANK NAILS

112
Maximum

15mm Gap

15
Min.

Backing Rod

15mm
Gap

Steel or Timber
Battens
Non Combustible
Breathable Sarking

5-8mm Render

Steel or Timber
Battens

30 Wall
Nom. Panel

5-8mm Render

Wind
Classification

Timber Framing Stud Batten Fixing

Batten
Centres
Nail Centres
wxd (mm) Maximum
(mm)

5-8mm modified
Cement Render

Steel or
Timber Stud

40mm top hat

fixed at bottom
plate, nogging
and top plate

Sarking

Sarking

40mm Top Hat

Steel or
Timber Stud

2 x fixing screws to be
placed in bottom plate
nogging and top plate
(see tables for sizes)

16

QT Systems

QT EcoSeries Exterior Wall Panel

The Fire Rating information for sections 6.2, 6.3 and 6.4 are
based on CSIRO Opinion FCO-2310 Dated 17th February 2004
and the Fire Resistance Test performed by Warrington Fire
Research Consultancy Testing. WFRA Report No.2172500 of a
50mm thick QT ECOSERIES Exterior Wall Panel, system tested
in accordance with AS 1530.4-2005 dated 01st May 2007.

90 Minute Fire Rated Wall

50mm Panel Fixing

Steel or Timber
Stud Framing
2 Layer Fire
Resistant
plasterboards
Refer
Manufacturer
for Details

50mm Panel Edge Detail

Cavity

Wall Panel

Bond horizontal and vertical joints with

polyurethane foam adhesive.

Horizontal Wall
Panel Butt Jointed

5-8mm modified
Cement Render

fire resistant building foil, one layer of 50mm QTEcoSeries Wall

Panel with a 5-8mm render applied with finish, affixed directly to a
20-50mm battened out cavity. This system would be capable of
achieving Fire Resistance Levels of -/90/90 for Non Load Bearing
walls and 90/90/90 for Load Bearing Walls designed in accordance
with AS1684 for fire exposure from either direction if tested in
accordance with AS1530.4
6.3

Panel Fixings
Steel or Timber
Battens

Extended Wall Areas

The Fire Resistance Levels of 60 & 90 minutes would still apply to

the same system extended in height in modular form provided that
the structural members are designed in accordance with the relevant
structural design code for the height and load of actual installation
and an approved joint system appropriate to the FRL and the width
of the gap is used for the horizontal and vertical joints in a manner
as detailed in the attached drawings.

Non Combustible
Breathable Sarking

Fire
Resistant

Maximum Fixing Centres

112

600
225
Maximum Stud
Centres

225 225 225

112

50mm minimum end

fixing distance

112

50 200 200 200 200 50

900

Polyurethane foam adhesive between batten

face and back of panel

112
Max.

Panel fixings

Fix the QT EcoSeries Wall Panel onto timber battens with galvanised 100 mm x 3.75mm ring shank
nails or 10g x 100mm Class 3 (AS3566) screws onto timber or steel battens with the addition of
QT Buttons in all cases. Panel fixings must be no closer than 50mm but no further than 112mm to the
horizontal panel edge and no closer than 50mm to the vertical edge, while normal fixing centres are
at 225mm maximum centres. It is essential that the vertical and horizontal butt joints be bonded with
polyurethane foam adhesive. Also ensure polyurethane foam adhesive is applied to all batten faces prior
to the panel being pushed against them for maximum bonding to the support frame. Panels can be
joined off stud, if glued to the abutting panel with polyurethane foam adhesive. QT EcoSeries Wall
Panels can span 225mm as an unsupported cantilever. Panels must span across a minimum of two
channels or battens and must be installed in a horizontal stretcher bond pattern. To prevent corrosion
from salt aerosols in high corrosion zones, (such as geothermal activity or within a 500m distance from
the sea) upgrade fixing screws to class 4 or stainless steel (AS3566).

Alternative Fixing
Centres

FRL -/90/90
Non load Bearing
6.2 FRL - 90 Minutes
Or
FRL 90/90/90To achieve a 90 minute Fire Rating the wall must be constructed so
AS 1684
as the wall consists of two layers of 13mm thick fire resistance
AS 1530.4 -1997
plasterboard affixed to the timber frame internally and one layer of

225
Maximum
Centres

2.1

Cavity

50mm
Wall
Panel

112
Max.

Installation and Fixing

FRL -/90/90
Non load Bearing
Or
FRL 90/90/90
AS 1684
AS 1530.4 -1997

Polyurethane foam adhesive

between batten face and
back of panel

225mm maximum edge fixing

distance for unsupported wall
cantilevers

Choose QTEcoSeries
Wall Panel
Choose an external cladding
that helps protect your home
from the spread of fire.

QTEcoSeries
Exterior Wall System

QT Systems

17

QT EcoSeries Exterior Wall Panel

1.2

1.4

Thermal Performance

The Thermal performance of the QT EcoSeries Wall System is

calculated in accordance with AS 2627.1 Thermal Insulation of
Dwellings. QT EcoSeries Wall Panel has a k-value of 0.07 w/mk.

Finishing

7.1

Services

Ensure service pipes and wires are fixed or checked into the frame
and not laid loose in the extended wall cavity. All materials that are
susceptible to deterioration due to plasticiser migration must be
protected (check with product manufacturer). Some PVC products
or electrical cabling that penetrate the coating system and
QTEcoSeries Wall Panel, require a conduit to ensure it is protected.
Copper pipes require a sleeve, conduit or tape to prevent contact
with the wall panel.

7.3

Sealants

Use an exterior grade weatherproof sealant for exterior wall

construction and as a general-purpose gap filling. Apply sealant in
accordance to manufacturers recommendations. For a sealant to work
effectively, the sealant must be applied as shown in the sketch below,
Opening Width (D) x Depth (D/2) half the width. Use backing rod
as required. Ensure surfaces are in good condition clean and free
from oil, dust, loose materials including old sealant and release agents.
Apply masking tape to surfaces where contact with sealant is not
required. Tape should be removed before sealant cures. Smooth the
surface of the sealant and ensure excess sealant is removed. Refer
manufacturers curing or drying times before painting.

Wall System Composition

Plasterboard

70 or 90mm Stud Framing

R1.5 Bulk Insulation

Vapour Permeable Sarking
20-50mm Cavity
50mm panel

* Note: R-Values in table have been rounded up or down to the nearest

R0.5 as permitted under AS 2627.1

Sealant Application
1.3

Wall
Panel

Impact Resistance

QT EcoSeries Wall Panel when coated with a cement base render,

can provide resistance for hard body impacts typically found under
normal situations.
(Refer coating manufacturers for details).

Vapour Permeable Sarking

Render
Panel Fixing
Sealant (Continuous)

Internal Wall Lining

Meter Box
Sealant (Continuous)

Vapour Permeable
Sarking

Panel
Steel or Timber Batten
Steel or Timber Stud

7.2

Skirting Board

Voids or gaps created by service penetrations through the exterior

wall require weatherproofing and or waterproofing. A common
method is to inject with expandable polyurethane foam and seal with
a long lasting exterior gap sealant to make a weather tight seal. Where
practical add a flange or decorative feature over the hole or penetration.

Flooring

7.4

10 Max.
10 Max.
Sealant (Continuous)
Backing Rod

18

QT EcoSeries Wall Panels when tested to AS/NZS 3837 and in

accordance with BCA Specification C1.10a Section is classed as a
GROUP 1 material.

Early Fire Hazard Indices (Test to AS/NZS 1530 Part 3)

Ignitability Index
Spread of Flame Index
Heat Evolved Index
Smoke Developed Index

1.6

0
0
0
0-1

Durability

In normal conditions and when maintained properly in a weatherproof

condition, the cladding systems should exceed 30 years of trouble
free serviceable life. When the system is installed in high corrosion
zones, such as coastal locations within distances of up to 500m from
the sea, particular care must be taken to ensure that openings through
the cladding panels are kept to a minimum to prevent corrosive salt
aerosols from entering the wall cavity and affecting metal components.
(Permitted openings are base weepholes, soffit vents and openings
beneath window joinery at sills).
Wildlife Attack
The panels will not support growth of micro-organisms such as fungi
or bacteria and do not hold any nutritional value for ants or rodents.

Cavity

Cavities form an important role in the weathertightness and life cycle

of any wall system QT EcoSeries Wall Panels constructed without
a cavity will void any warranty. The cavity acts as a secondary barrier
against wind driven rain penetration entering the wall framing. The
cavity also allows the wall to ventilate and drain which is essential
for a healthy wall.

Vapour Permeable Sarking

Vapour permeable sarking must be installed to the face of the building

framing prior to installation of the battens and panels. The vapour
permeable sarking has two main functions, weathertightness and
thermal resistance. In its weathertightness role it protects the building
framing from direct contact with moisture generated by wind driven
rain penetration, while allowing the condensation of moisture from
interior artificial heating and cooling to escape. Thermally the vapour
permeable sarking divides the wall into two separate air spaces, which
significantly increases the thermal performance of the wall.

Heavy & Frequently Adjusted Fixtures:

Heavy items are not to be fitted directly to the QTEcoSeries Wall

Panel. They should have their own stand-alone supports or be tied
to the supporting wall frame (eg. Clothes lines). Items subject to
frequent handling (e.g. Flood-Lights and sensors) require a mounting
plate, to be fixed across at least two or more frame studs to give longterm fixing support. The backing plate must be of a material that
will offer, long-term weatherproof durability. If the internal lining is
already installed, the mounting plate can be installed externally prior
to the installation of the QTEcoSeries Wall Panel.

Fire Performance

1.8

Penetrations
Panel

1.5

1.7

Penetrations

Render

The QT EcoSeries Wall System was tested in accordance with

AS/NZS 1276.1 for Airborne Sound Transmission and achieved
STC41 and Rw41(-3;-8)(Wall Composition: 50mm QT EcoSeries
Wall Panel with 30mm (nom) cavity on a 70mm x 35mm stud frame
and 10mm plasterboard) CSIRO TL399. Acoustic performance can
be significantly increased with the addition of bulk or acoustic
insulation batts.

R-Value m2 k/w 2.5 2.0 1.5 1.5 1.5 1.5 3.0 3.0

Meter Box
30
Nom.

Acoustic Performance

Remove
Cut Plastic
Weephole

Render Width
Panel Width

1.9

Weepholes

On the first horizontal course (ground level) weep holes are to be

installed at centres not exceeding 1200mm immediately above
any damp proof membrane or flashing. Weepholes are also required
in areas where there is a possibility of moisture build up. Weepholes
must be limited to 8mm in width to reduce the potential for
vermin access.
QT Systems

QT EcoSeries Exterior Wall Panel

Product Information

Introduction

8.1

8.3

Storage and Handling

QTEcoSeries

This technical manual covers the QT EcoSeries Wall Panel, a masonry veneer wall cladding system
with a cavity. The QTEcoSeries Wall Panel is a masonry panel that offers a solid substrate, can provide
a wide range of finishes, has high thermal insulation and sound abatement, fire resistance and ease of
construction. QTEcoSeries Wall Panels are manufactured from a material called Conpolcrete
which consists of a blend of cement and recycled polystyrene. Patent Pending.

QT EcoSeries
Wall Panel
Conpolcrete
Galv Ring
Shank Nail or
Screw
QT Button
Proprietary
Coating System

Galv Steel or
H3 Timber Batten

Design

1.1

Steel or Timber
Stud Framing

Material Properties

Width
900mm

2250mm

Wall Panels
Care should be exercised in handling the
to avoid any damage to edges, ends and faces. Panels must be stacked
flat, off the ground and supported on a level platform. Plastic Shrinkwrap applied to pallets of panels for transportation from the factory,
must be removed at the destination (i.e. distributors warehouse or
direct to site) to allow panel to continue drying and equalise with
local humidity. The panels must be kept dry at all times by storing
under cover, or providing weatherproof covers to the stack. Panels
must be dry prior to fixing. Intermittent weather exposure is not
detrimental to the panel. However if QTEcoSeries Wall Panels
become wet, allow thorough drying before fixing. Drying shrinkage
may occur if the QTEcoSeries Wall Panels are not allowed to dry
sufficiently. The proprietary Coating System must be applied and
completed within 1 month from the date of installation of the
QTEcoSeries Wall Panels.

Annual inspection of the exterior walls must be made to ensure they

remain in a weatherproof condition. Checks must be made of the
exterior coating system, sealants, flashings, control joints and any
water-proofing systems. Should any repairs be required, seek remedial
advice from the manufacturer. If the project is still under the statutory
warranty period contact the appropriate body, or check with your
insurer.

QTEcoSeries Wall Panels and cement based renders, will release

their salts and/or fines if saturated; this condition is know as
efflorescence. In order to prevent efflorescence the cement products
must be sealed to prevent the ingress of moisture and/or installed
with careful attention to the weather-tightness details to prevent the
ingress of wind driven rain, gutter overflow or moisture tracking
along a surface with capillary action. The water that has permeated
through the panel and render will collect and dissolve any salts and/or
fines that are then released through hairline cracking in the render
which are caused by hydrostatic pressure build up. The dissolved
salts and/or fines will crystallise on the external surface. Should
efflorescence occur, it is essential that the moisture source be
eliminated and any hairline cracking repaired to maintain weathertightness. Refer to coating manufacturer for suitable surface repair
techniques.

QTEcoSeries Wall Panels are not suitable to be used for chimneys

and flues.

Panels must always be carried on edge. Any minor damage should

be repaired with joint compounds or polyurethane foam. Fixings and
other accessories must be stored so that they are kept clean, dry and
undamaged. All components must be used within the designated
shelf life. Any damage to Clips and Channel may affect the integrity
or performance of the wall system. Panel may be cut with an electric
circular saw 60 pt tungsten tip blade, diamond blade or handsaw.
Panels are best shaped with the use of an electric plane or a handrasping tool. Holes or services may be formed with the use of an
electric fretsaw or drill. When power tools are used for cutting,
grinding or forming holes in the panels, appropriate safety measures
as set out under the heading of Health and Safety must be observed.
All materials that are susceptible to deterioration due to plastics
migration or alkalinity of cement base products must be protected
(check with product manufacturer).

Weepholes

Length
x

Thickness

Weight

50mm (nom)

40kg (nom)

Damp
Proof
Membrane

Total Square Metres per Panel = 2.0 m2.

Number of 50mm Panels per Pallet = 23 panels
Pallet Weight:- 940kg (approx) ( 20 kg safety factor).
Pallet Size - 900mm Width x 2250mm Length x Max. 1350mm Height (nom).

Damp Proof
Course

Maintenance

8.2

Quality Policy

QT Systems is dedicated to delivering quality building systems for

internal and external use on residential and commercial projects.
QT Systems is committed to ensuring that its Conpolcrete building
products provide the highest standards and consistency by meeting
the requirements of customers and regulatory authorities. This
objective is met through the implementation of a Quality System,
based upon the requirements of an internationally recognised quality
standard: AS/NZS ISO 9001:2000. Continued testing and independent
scrutiny will ensure QT Systems continues to offer an eco-friendly
alternative construction material that consistently provides outstanding
performance.

8.4

Limitations of the QTEcoSeries

Wall Panel System

QTEcoSeries Wall Panels are not designed to provide bracing for

the building. The internal linings or other specifically designed systems
must provide external wall bracing.

QTEcoSeries Wall Panels must not come in contact with the ground
for extended periods of time. The panel must not be used for retaining.
This Technical Manual is limited to residential construction, for
other applications contact your QT Distributor.
Designers must check that the details in this Technical Manual meet
their own specific design requirements. For use outside the scope of
this Technical Manual, specific design may be necessary. The Architect,
Designer, Engineer, Specifier and Builder, are responsible for specific
design and should ensure compliance with the BCA.
8.5

Product Support

Installers are registered trades people, equipped to install the panel

and its complementary accessories. These installers, acting as
independent contractors, should be industry licensed trades people
such as carpenters or dry wall installers who are familiar with the
QTEcoSeries Wall Panel system and components. The authorized
agent or appointed licensee shall supply all QTEcoSeries Wall Panel
system components directly to the contracting or sub-contracting
party. We recommend you seek advice from all manufacturers or
suppliers, regarding correct installation and maintenance requirements
associated with their products. Failure to comply with specification
requirements, which may compromise the exterior coating, sealants,
flashing, weatherproofing and waterproofing, will render any
manufacturers warranty void.
QT Systems regularly updates its literature to keep up with system
and product developments, changing trends in design, and therefore
reserves the right, to revise and change its technical information
without notice.
To ensure the latest information, contact your local distributors of
QT Products or QT Systems direct on 1800 233 001 or
Email: mail@[Link]; or refer to [Link]

Slab on Ground
2

QT Systems

19

QT EcoSeries Exterior Wall Panel

Contents

Introduction .............................................................2
1 Design Considerations..............................................2

8.6

Health and Safety

As with all cement based composite products, they contain crystalline

silica. Breathing in fine silica dust is hazardous and may result in
bronchitis, silicosis (lung fibrosis) and lung cancer. Do not breathe
dust, always contain dust during clean up and disposal i.e. place dust
in a sealed bag. Safe working practice is to avoid contact with skin,
eyes and lungs, e.g. full-length clothing including boots, P1 or P2
dust mask, and safety goggles to AS 1337. (Wash worn clothing
regularly, each day). We recommend that you always seek advice for
recommended handling, health and safety requirements for products
or components by other suppliers and manufacturers. Consult your
local Work Place Health and Safety Officer for specific advice. Also
see Material Safety Data Sheets for specific products.
8.7

P1 or P2 Dust Mask

Safety Goggles AS
1337
Gloves

QTButtons
Ridged plastic
circular washer

45 Mesh 140-160gr/m2 alkali resistant

woven fibreglass 150mm x
50 metres

Material Properties
Thermal Properties
Impact Resistance
Acoustic Performance
Fire Performance
Durability
Cavity
Vapour Permeable Sarking
Weepholes

2 Installation & Fixing ...............................................4

1 Panel Fixing
2 Framing

3 Corners, Joints, Junctions.......................................6

1
2
3
4

Components & Accessories

QTEcoSeries Panel 50mm

900m(w) x 50mm(d) x
2250mm(L)

1
2
3
4
5
6
7
8
9

Polyurethane Trigger
Foam Can and Gun sold
Separately
Reveal Bead uPVC
edge moulds available
75mm, 60mm & 40mm

FullMesh 140-160gr/m2 alkali resistant

woven fibreglass 1000mm x
50 metres or 1200mm x 50m

Panel Boot Consist

of 2 parts Reveal Bead
and a J-Bead

Corner Mesh - heavy duty

alkali resistant woven fibreglass
75mm x 75mm x 2.5metres
(Pre-Folded)

Weepholes
Ridged Plastic
rectangular

Panel Fixing Nails - 75mm x

3.15 or 3.75mm ring shank nails,
(Galvanised)
Panel Fixing Screw - 10g x
75mm Class 3 Screws (AS3566)
Clip Fixing Screw - 12g x 25mm
Class 3 Screws (AS3566)
Clip and Channel
Rondo Beta-Fix Clip and
Rondo 16mm or 28mm
Furring channel

Internal & External Corners

Relief Joints
Control Joints
Junctions

1
2
3
4
5
6
7
8

The specified curing time must be allowed between render

coats, usually 2-3 days but preferably 7 days, especially on
pumped render as it is wetter during application.

New Product 15 year Warranty.

This warranty cover limits any cost or liability arising from the supply
of defective Conpolcrete products, excluding third party
manufactured accessories and components. Liability is limited to
replacement and or repair of any defect solely attributable to defective
Conpolcrete manufactured products that do not meet the
manufacturers standards. No liability is assumed or implied for project
supervision or defects caused by improper installation of the system.

Disclaimer

QT Systems provides the information in this manual in good faith

and to the best of its knowledge the information is correct and covers
most situations where its products may be used. However, it is
acknowledged that not every possible application of QT products
could be covered within this manual therefore specific design and
detailing, must be undertaken by the designer. The Specifier, Architect,
Designer and Engineer for the project are responsible to ensure that
the information and details in this manual are suitable for any
intended application or specific design.

1 FRL - 90 Minutes & External Fire Source

2 FRL - 90 Minutes
3 Extended Wall Areas

7 Finishing ..............................................................18
1
2
3
4

Services
Penetrations
Sealants
Heavy & Frequently Adjusted Fixtures

8 Product Information .............................................19

1
2
3
4
5
6
7
8
9

Storage and Handling

Quality Policy
Maintenance
Limitations of the QTEcoSeries Wall Panel System
Product Support
Health and Safety
Components & Accessories
General Warranty
Disclaimer

Notes to Users and Installers

QT EcoSeries Wall Panel is a cement based material and

therefore any water run-off from the panel or cement render
may be alkaline and will damage anodising. The builder must
cover all anodised products (including windows) prior to panel
installation and this covering should remain intact until render
and coating system is completed.

8.9

6 Fire Rated Construction Details............................16

Slab & Floor

Termites
Windows
Decorative Mouldings
Doors
Parapets
Wall to Roof
Soffit & Eaves

Do not use any steel (including Stainless) corner or expansion

beads. Only alkali resistant fibreglass mesh or perforated PVC
and aluminium profiles are acceptable.

General Warranty

1 Coating / Rendering
2 Pre - Coating System Inspection
3 Application of a Polymer Modified Plaster Base Coat

4 Construction Detail ................................................9

40mm EcoSeries sheet is no longer available.

8.8

5 Coating System ....................................................15

Uneven sheet faces must be rasped or ground to feather edges

regardless of the cause of the unevenness. Alternatively a
patch render can be used to fill the low points, ensuring the
edges are feathered and the curing times are observed.
During installation, the QT EcoSeries Wall Panels must be
hard butted for the glue to function effectively. Bond all
horizontal and vertical joints with polyurethane foam adhesive,
moments prior to hard butting the panels.

Heavy items or items with mechanical movement such as

external taps, gates and clothes lines should have fixing provision
made behind the sheet or seek the advice from QT Systems.
After delivery to site, the shrink wrapped packs of QT
EcoSeries Wall Panels should have their wrapping sliced down
each of the four corners, three sheets from the top. This will
allow the panel to acclimatize prior to installation. Panels that
get wet must be placed in a sunny well ventilated location and
allowed to dry out prior to installation, (this will take several
days of good sun and ventilation). Sheets that are wetted after
installation should be allowed to dry prior to rendering. (This
may take a week of fine weather). After drying make good all
fixings and joints that may have been compromised.
- If in doubt, always ask your local representative for advice.
- Screws used in the CCA battens must be a minimum class 4
galvanised or stainless steel.
- The installer must have a copy of the QT EcoSeries Wall
Panel technical manual on site at all times during installation.

The fixing of down pipes brackets and other lightweight fittings

such as house numbers, can be done with metal Ramset Wallmates,
other lightweight objects such as light fittings and security cameras
use Ramset Hollow Wall Anchors or Ramset Toggles.

Document Number: QTCI-ESAS-001 Version: 7 Date: 01/06/10

20

QT Systems

PO Box 451 Acacia Ridge LPO Q 4110 Australia