Glenn Cockwell's Notes on Ropes
Working Loads
Safe Work Loads of Fibre Ropes
3-Strand Ropes Safety factor = 5
(new rope)
Rope Diameter
(cm/inches)
Manila
Nylon
Kg.
Polypropylene
Kg.
Polyester
Kg.
Kg.
Polyethylene
Kg.
0.64 (1/4")
54
136
113
136
114
0.79 (5/16")
90
227
182
227
159
0.95 (3/8")
122
317
227
318
227
1.27 (1/2")
239
567
377
545
363
1.59 (5/8")
400
908
590
863
477
1.91 (3/4")
490
1271
772
1090
681
2.22 (7/8")
699
1725
999
1544
953
2.54 (1")
817
2179
1317
1907
1135
Types of Fibre Ropes
Fibre ropes are made from either natural or synthetic fibres.
Pros
Natural Fibres
Resistant to heat
Do not burn fast
Hold simple knots
Manila
Sisal
Sunlight resistant
Cons
Weakens when exposed
to sunlight
Poor handling when wet
Pros
Synthetic Fibres
Nylon
Susceptible to rot and
mildew
Shrink and stiffen when
wet
Cons
Slippery when wet
Strongest of all fibres
Highly elastic and will
elongate 10% to 40%
High abrasion
resistance
Lose 10% of their
strength when wet
Very slippery when wet
Stronger x3 than
Natural fibres
Impervious to rot and
mildew
Lighter
Do not stiffen when wet
Attacked by acids and
paints
Dangerous when it
snaps under load
Susceptible to heat and
sunlight
Polypropylene
Light
Floats on water
Will not conduct
electricity when dry
Polyethylene
Polyester
Resistant to acids and
alkalis
Lower stretch properties
than nylon
No strength loss when
wet
High resistance to
sunlight and weather
Resistant to acids and
alkali
Weaker than polyester
and nylon
Weakens progressively
when temperatures rise
(+65C)
Low melting point
Weakest of synthetic
fibres
Softens with rising
temperatures
Weaker than nylon
under shock load
Safe use and storage
All ropes should be kept dry and away from chemicals
Never overload a rope
A frozen rope should be carefully allowed to thaw and dry before use
A rope should never be dragged over the ground or sharp objects
Avoid abrupt bends if possible as they weaken rope considerably. Pad all
sharp corners
Synthetic ropes can be slippery when wet or new. Use additional care
when handling or tying knots
Store ropes in a cool dry place with good ventilation. Hang loose coils over
a peg
Dry and clean wet rope before storing. Allow them to dry naturally, as too
much heat will make the fibres brittle.
Keep all ropes away from any source of heat.
Inspect ropes regularly for extreme wear and cuts
Untwist strands carefully and check for bright clean internal conditions
Pull out a couple of fibres from the end of a rope and try to break them. If
they break easily then the rope should not be used when safety is
required.
Knots, Bends, and Hitches
All knots bends and hitches reduce the strength of rope
Knots and bends by 50%
Hitches reduce by 25%
Splices by 20%
Monofilament ropes such as polyethylene and polypropylene require special knots
to prevent slipping
Cutting Ropes:
Wrap tape around rope at the cutting point and then cut through the tape.
Information taken from a pamphlet issued by the Canada Safety Council and from information shipped with Lehigh
rope.