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Quick Build Guide for F-22 Raptor

This document provides instructions for constructing a quick build model of an F-22 Raptor fighter jet. The construction takes about 2 hours and uses interlocking foam pieces glued together. Epoxy is recommended for joining the carbon fiber wing spar, while UHU Creativ glue works well for other foam joints. Test fitting pieces with tape prior to gluing can help planning. Some pieces like the engine intakes may require trimming or sanding for a proper fit. Painting and finishing can be done before or after assembly.

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100% found this document useful (3 votes)
252 views10 pages

Quick Build Guide for F-22 Raptor

This document provides instructions for constructing a quick build model of an F-22 Raptor fighter jet. The construction takes about 2 hours and uses interlocking foam pieces glued together. Epoxy is recommended for joining the carbon fiber wing spar, while UHU Creativ glue works well for other foam joints. Test fitting pieces with tape prior to gluing can help planning. Some pieces like the engine intakes may require trimming or sanding for a proper fit. Painting and finishing can be done before or after assembly.

Uploaded by

6mmflyrc
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Assembly Instructions
  • Introduction
  • Final Construction Details
  • Finishing and Recommendations
  • Resources and Templates

Construction Guide for Quick Build F-22 Raptor

Design by Tomas Hellberg


This kit is very simple to put together. The biggest danger in messing up this kit is gluing
the pieces to your work bench. But before you begin, take a couple of minutes to read
over this entire construction guide as well as the parts in your kit. It’s just a 3D puzzle
with all interlocking pieces. Total construction time is about 2 hours and then you can
take as much time on your finishing as you want.

Glue: We recommend using 5 minute epoxy for gluing in the carbon fiber wing spar and
UHU Creativ glue for foam for just about every other joint. But you can use 5 minute
epoxy on the entire plane and it really won’t make a big difference. For a real quick
build, you could even use hot glue on everything but the carbon spar, but we think that is
not a great option. One more thing: we recommend you dry build you entire plane using
some tape to hold everything together. It lets you see how things fit and lets you plan out
your build. Plus, if you are planning on doing any painting, IT MIGHT BE EASIER TO
PAINT IT BEFORE YOU PUT IT TOGETHER.

Last but not least, we want to thank Tomas Hellberg for giving us permission to kit this
awesome design. Now onto the build!
in your wing using masking tape or
1. The carbon spar. The carbon spar is painters tape as shown. NOTE: You
important because it gives your plane the might have to extend the slot a bit with a
needed strength on the wings to sharp hobby knife.
withstand all the forces of nature. So
take your time on this. Also, this step
has a good chance you could glue the
wing to your workbench. Don’t do this.
It won’t improve the aerodynamics of
your workbench. Use some wax paper,
or some extra tape or just be careful.
Get your wing out, your 5 minute epoxy,
some masking tape and your carbon rod.
NOTE: This picture is a different
wing, but the process is the same.

Then flip the wing over, mask on either


side of the slot to prevent excess epoxy
from getting all over your wing.

Next, figure out which side of the wing


will be the top side. Mask over the slot
Now, mix up a good amount of epoxy
2. Front fuselage assembly. Next, we
and stir well. The key with epoxy is to
recommend using epoxy for this step
really get it mixed well. So mix it like
too, it makes the rest of the assembly go
crazy. We recommend using a small cup
a little quicker if you have a nice rigid
made of paper or something so you can
joint here. Mix up a bit of epoxy and
bend the lip to make like a little spout,
spread on one side of the joint and push
but any container will do.
it together. Make sure here not to glue
to the table again. Really, this happens a
Next, and this is important, make sure
lot. NOTE: Below is what your
your rod is NOT in the slot. The picture
airplane should look like.
above shows it in the slot but we were
just test fitting the rod. Then pour in the
epoxy the length of the slot and even it
out within the slot. Insert rod and mash
down hard. Wipe away any excess
epoxy that oozes out. It helps if you
have a good piece of card board or
something to use as a squeegee.

Now remember about gluing your wing


to the table? Now is a good time to
check if your tape on the bottom blew a
hole in it and leaked epoxy all over the
place. If so, wipe it up and make sure
you don’t glue the wing down. Can you
tell we have glued our wing down a time
or two? Okay, don’t wait too long, like
5 minutes and remove your tape. That is
pretty much the hardest part, and you are
done!
3. Next, let’s get the canopy and forward
lower fuse pieces and connect them. We
used UHU Creativ for foam glue for all
other joints from this point forward
unless noted.

Make sure you attach the canopy (big


piece) to the top of your wing (as
discussed the first steps). Attach the
lower and upper piece through the slots.

4. Bottom Fuse. To prepare to mount


the bottom fuse piece, first locate the 5. Engine Intakes. Find the two pieces
little piece that bridges the gap between that make up the engine intakes.
the wing and the bottom fuse. Glue into
place as pictured. You may want to use
epoxy on this small piece, since the
motor mount attaches to it. Next, attach
the bottom fuse piece. It will not be
attached well, as it sort of floats, but
make sure it is centered and on straight.
Doing this first, makes it easier to attach
the intake pieces later.

Now because this is an F-22, and


because all the cuts on your kit are at
right angles, this part takes a bit of
patience, and a little trim work on your
part. No big deal. You will need a sharp
hobby knife or razor blade. Sharp being
the key word. If you insert the intakes
pieces into the tabs, you will notice a
considerable gap between the edges of some light weight spackle if you want to
the intake pieces and the bottom fuse improve the appearance of the aircraft.
piece you just attached. This is because
the intake pieces angle inward to meet 6. Front Intakes: This step is very similar
up. In order to allow the pieces to tilt to the side intakes, requiring you to trim
inward, you may have to trim out the a bit to make them angle correctly.
slots in the main body/wing of the
model. We just trimmed the corner on
both sides of the wing to allow the tabs
to better tilt inside the slot. See Picture
below. This step can take a bit of time,
but just take it slow and dry fit each side
using some masking tape or pins. Then
glue up each side, making sure you glue
the intakes sides to both the body/wing
and the bottom fuse piece. This is where
a contact cement like UHU Creativ
comes in handy.

7. Vertical Tails. The F-22 also has


angled vertical tails that roughly follow
the same angle as the side fuselage
pieces you mounted in step 5.

If you flip your plane over, you will


notice the tabs extend through the top of
the slots slightly. Trim or sand as
desired. You can fill in any gaps with
Insert the tail piece into the slots on the
top of your model and again, trim a bit to
allow some free movement or just work
the foam a bit to achieve an outward
angle, matching the angle of the intakes.
Glue into place. You may want to use
epoxy here as well. It is important to get
the tails at the same angle, though if they
are a little off, it won’t matter much. So
don’t panic.

9. Hatch construction. This is the part


that might take some creativity on your
part. The hatch piece can be attached
about a million different ways. Velcro,
magnets, and good old fashioned duct
tape just to name a few. But you will
need to use some scrap pieces of foam
(included) to let the hatch stay in place.
See below. NOTE: Picture is not of your
plane, but the process is the same.

10. Motor Mount. In you kit you should


11. Taileron Prep. You will need to
have a ply piece and a little foam disk
attach your tailerons next. First you will
that match up. Go ahead and laminate
need to bevel the edge so the hinge
them together with some epoxy. Then,
works properly. See pictures. Using
mount it to the motor area using epoxy.
hinge tape (not provided) or some 3M
scotch tape, attach the ailerons to the
body. You may need to sand these
pieces a bit to make sure they do not rub
on each other in the middle.
Study the pictures below. NOTE:
Again, different plane, same process.

Here (below) you can see the beveled


gap in the taileron to allow for free
movement positioned on the bottom of
the plane.

12. Connect up your electronics and


paint as desired.
Servo and control horn mounting. This
is all about preference. You can mount
your servos pretty much wherever, but
we prefer under the wing and right over
the CF rod. This gets all the wires inside
the box on the plane and makes it easy.
Note on finishing. We coated our entire airplane with some Minwax water based
polyeurathane. It came in a spray can. We did about 2 coats and it worked great. Then
we just used regular spray paint and some masking tape to finish it off. The Minwax
protected the foam from the foam eating regular spray paint. It was like a force field in a
spray can. The bottom line here is test out your paint on some spare foam or only use
foam safe paint. It will melt your airplane if you are not careful.

Recommended Set Up. First, what we mean by recommendation. It’s what we used and
it works well. So you can use a different combo if you like. Also, with just Tailerons,
this plane, and all the Quick Builds perform great, but if you really want to increase
roll rate, add in some ailerons, just tie them directly to the tailerons and you will be
in business.

Rocket
Motor: Grayson Hobby GH2216-06 Brushless Motor and 30 AMP ESC “Parkjet Combo”
3cell 1320 Thunder Power Battery
6 x 4 Prop
2 HS-55 Servos

Parkflyer
Motor: Scorpion 2205-36 Outrunner
3cell 1320 Thunder Power Battery
7x6 Prop
2 HS-55 Servos

Center of Gravity Location is 3.25” rear of the wing break (wing break is shown below)
For more information on this model please see the RC Groups discussion thread:
[Link] or go to our website:
[Link]

Common questions

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Trimming the intake pieces of the F-22 Raptor model poses challenges such as ensuring alignment and creating a flush fit due to their angled design . The primary solution involves using a sharp hobby knife to modify the slots and edges for proper inward tilt, allowing a seamless join with the main body . Additional patience and precision are required during this step, achieved via dry fitting with tape or pins before gluing . This careful adjustment ensures structural integrity and aesthetic alignment, which might be compromised by less precise work.

To prevent accidental adhesion of the F-22 Raptor model components to the workbench, it’s recommended to use protective layers such as wax paper or masking tape under working areas . This keeps epoxy from seeping beyond the intended joints. Builders are advised to periodically check the integrity of the tape or protective sheet during glue setting times to prevent gluing parts unintentionally to the work surface . Additionally, being cautious about the amount of epoxy used and swiftly removing any excess can minimize the risk of mishap .

The suggested modifications for the intake pieces, involving trimming for proper angle alignment, are essential for achieving aerodynamic form and secure fit in the F-22 Raptor model . By carefully angling these intakes inward after trimming the slots in the main body, the design mimics the real-world configuration that contributes to efficient airflow management around the fuselage . These modifications enhance the model's stability and performance characteristics, reflecting realistic operational capabilities and contributing to visual accuracy. This meticulous installation process requires patience for precise fitting, thereby ensuring the model’s structural integrity and performance .

Surface finishing and painting are essential for both aesthetic appeal and functional protection of the F-22 Raptor model. The application of Minwax water-based polyurethane acts as a protective layer against foam-eating paints, providing a sealed surface for subsequent layers . This ensures the model maintains its structural integrity while allowing customization through regular spray paint for visual appeal . Testing paint compatibility on spare foam pieces further ensures that the chosen materials do not damage the model , highlighting the importance of careful surface preparation.

Using different types of glue for specific parts of the F-22 Raptor model offers both functional and practical advantages. The 5 minute epoxy is recommended for its strength and quick setting, especially for the carbon fiber wing spar which requires additional rigidity to withstand aerodynamic forces . UHU Creativ glue is suggested for foam as it provides strong bonds without degrading the material, ideal for joints not subjected to significant stress . While hot glue could be an option for a quicker build, it’s not recommended for structural components like the carbon spar due to lesser strength under stress . These considerations are crucial depending on the part of the model and the anticipated mechanical stress it will endure.

The carbon spar is a crucial structural component in the F-22 Raptor model, providing the necessary strength to the wings, enabling them to endure aerodynamic forces during flight . Its installation requires precision and careful handling: masking tape is used to prevent excess epoxy from spreading, while ensuring the rod is not initially placed in the slot during the application . Mixing the epoxy well and pouring it before inserting the rod is important to ensure maximum adhesion and structural stability . This methodical approach prevents unintentional bonding with the workbench and ensures the spar is securely integrated, critical for the model's performance.

Attaching tailerons involves first beveling the edges to ensure the hinge operates smoothly, allowing for the full range of motion necessary for control during flight . The use of sanding ensures that any rough edges are smoothed out, preventing friction that could impair taileron movement. Hinge tape, either generic or 3M scotch tape, is employed to attach the ailerons securely to the body, ensuring flexibility and durability in motion . This step is vital because proper installation of control surfaces directly affects the model’s maneuverability and the ability to perform precise flight adjustments .

The recommended setup components, such as the Grayson Hobby GH2216-06 Brushless Motor and 30 AMP ESC “Parkjet Combo,” 3s 1320 Thunder Power Battery, and 6x4 Prop, are selected to optimize the F-22 Raptor's performance . This combination provides a balance between thrust and efficiency, suitable for the model's aerodynamic design. The inclusion of HS-55 servos aids in precise control response, necessary for agile maneuvers. Using tailerons with optional aileron coupling further enhances the roll rate, crucial for handling improvements . These specifications are tested for reliability, ensuring optimal flight dynamics and maintaining structural limitations within safe operational boundaries .

The angles of the vertical tails on the F-22 Raptor model are crucial for achieving proper aerodynamic properties akin to the real aircraft, influencing stability and control during flight . Ensuring precise placement and angles consistent with side fuselage pieces allow for accurately simulating yaw stability and enhancing overall aerodynamic efficiency. While slight deviations may not critically affect performance, achieving symmetry ensures consistency in handling characteristics . This requires careful trimming and fitting during installation, often using epoxy for durable attachment, promoting longevity and resilience in dynamic conditions .

The dry build process is critical for the successful assembly of the F-22 Raptor model as it allows the builder to understand how pieces fit together, plan the build sequence, and pre-emptively detect any potential fit issues . It provides an opportunity to see the entire model structure without commitment, facilitating easier painting and adjustments prior to applying adhesives which ensure permanent assembly. This step essentially reduces errors and misalignments that are harder to fix post-gluing .

 
 
 
Construction Guide for Quick Build F-22 Raptor 
Design by Tomas Hellberg
This kit is very simple to put together.  The biggest danger in messing up this kit is gluing 
the pieces to your work bench.
Now, mix up a good amount of epoxy 
and stir well.  The key with epoxy is to 
really get it mixed well.  So mix it like
3. Next, let’s get the canopy and forward 
lower fuse pieces and connect them.  We 
used UHU Creativ for foam glue for all 
o
considerable gap between the edges of 
the intake pieces and the bottom fuse 
piece you just attached.  This is because 
the
Insert the tail piece into the slots on the 
top of your model and again, trim a bit to 
allow some free movement or just wor
Here (below) you can see the beveled 
gap in the taileron to allow for free 
movement positioned on the bottom of 
th
Note on finishing.  We coated our entire airplane with some Minwax water based 
polyeurathane.  It came in a spray can.  We d
For more information on this model please see the RC Groups discussion thread: 
http://www.rcgroups.com/forums/showthread.p

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