API WELDING PROCEDURE SPECIFICATION
WPS:
API 1000-12
REV. NO.:
PROCESS:
0.187 thru 0.750
Thickness:
SMAW
API-1104 QUALIFIED RANGES
Filler Metal Group:
Diameter: 2.375 o.d. thru 12.75 o.d.
Mate rial:
DATE:
9/9/2004
API Group 1
Butt
Joint Type:
Yield greater than 42 kip to equal to or less than 65 kip
Positions:
Fixed:
N/A
Rolled:
Down
Progression:
NOTE: This WPS shall be used in conjunction with the applicable sections of the Los Alamos National
Laboratories Welding Standards Manual (GWS)
Butt
WELD JOINT:
Type:
Joint Description:
Open Butt single V- welded from one side only.
FILLER MATERIALS:
Sizes (s): 1/8
ASTM A53 or A 106 A/B
Spec:
0.187 - 0.750
Thickness Welded:
2.375 o.d. thru 12.75 o.d. pipe
Pipe Diame ter:
1
Fixed:
to
Group:
5/32
N/A
Rolled:
API 5L X42 /X52
to
Spec:
to
0.187 - 0.750
2.375 o.d. thru 12.75 o.d. pipe
Pipe Diameter
to
Down
PREHEAT:
5/32
See pg. 2 for typical number and of beads
BASE MATERIALS:
POSITIONS:
E-6010
AWS Class:
F No.:
Number of Beads:
Progression:
API Group No.:
5.1
ASME P No.:
Full Penetration
See pg. 2 for typical sketch and bead sequence.
Sketch Number:
SFA Class:
Class:
P No.: 1
PWHT:
Group:
70
N/A
Time @ F Temp.:
N/A
Temperature Range F:
Minimum Temp F:
GAS:
Shielding:
NOTE:
See time between passes.
Composition:
INTERPASS TEMP.:
N/A
Flow Rate:
N/A
Backing: N/A
N/A
CFH
N/A
ELECTRICAL CHARACTERISTICS:
Current:
DC
Polarity:
Trans fer Mode: N/A
Electrode size and Type
EP
WFS/IPM:
See pg. 2
MAX. TIME BETWEEN PASSES:
Ranges Amps:
N/A
See pg. 2
Volts:
Travel/IPM
See pg. 2
See pg. 2
5 minutes between root pass and second pass.
Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications
WPS No.:
API-1000-12
Rev. No.:
Date:
9/9/2004
WELDING TECHNIQUE:
Line-Up Clamp:
Optional, if used line-up clamp shall be left until 50% of root bead is complete.
Stringer or Weave Bead: (S)
(W)
Single Pass
N/A
Multi Pass
Cleaning and/or Grinding:
PROCEDURE QUALIFIED FOR:
Maximum K/J Heat Input:
Charpy V Notch
N/A
NDTT
N/A
D.T.
N/A
N/A
JOINT SKETCH AND BEAD NUMBER AND SEQUENCE
37.5 Bevel
t thickness varies
0 3/32 land
1/16 3/32 gap
NOTE: Weld layers are representative only actual number of passes and layer sequence may vary
due to variation in joint design, thickness and fit-up.
TYPICAL WELDING PARAMETERS
Travel Speed
Amps
Volts
in/min.
70 -100
22 - 26
9 12
Pass
Filler/ Electrode
Number
E-6010
1
Size
1/8
E-6010
5/32
125 132
22 - 26
9 13
E-6010
5/32
125 132
22 - 26
9 13
E-6010
5/32
125 132
22 - 26
9 13
E-6010
5/32
125 132
22 - 26
9 13
E-6010
5/32
125 132
22 - 26
9 13
E-6010
5/32
125 132
22 - 26
9 13
E-6010
5/32
125 132
22 - 26
9 13
Other
PREPARED BY:
Kelly Bingham
Signature on File
DATE:
9/9/2004
APPROVED BY:
Tobin Oruch
Signature on File
DATE:
9/9/2004
Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications
API-1000-12
REV.: 0
PAGE 3 OF 3
DATE: 9/9/2004
API WELDING SPECIFICATION PROCEDURE
TEST PARAMETERS
Point Type:
Full Penetration Single V Butt
Diameter: 8.644 o.d.
Thickness:
0.322 wall
Filler:
1/8 & 5/32
Material:
API 5L X42 /X52 to ASTM A53
Preheat:
70*F
Position:
5G Fixed
Current:
DCEP
Volts:
22-26
Progression: Down
E-6010
Amps: 70-125
No.
1.
Type
Face
GUIDED BEND TESTS
Result
No.
Type Result
Accept no indications
5.
N/A
2.
Root
Accept no indications
6.
N/A
3.
Face
Accept no indications
7.
N/A
4.
Root
Accept no indications
8.
N/A
No.
Specimen
Type
Area
Sq./ in
Applied
Load
1.
Figure 4
.3051
23,619
77,408
Base metal cup and cone
2.
Figure 4
.3213
23,232
72,305
Base metal cup and cone
3.
N/A
4.
N/A
No.
TENSILE TESTS
Ultimate
Tensile
Character of failure and location
NICK-BREAK TESTS
Remarks on Nick-Break tests
Type
1.
Figure 5
Acc. Break is clean.
2.
Figure 5
Acc. Break is clean
3.
N/A
N/A
4.
Welders Name: Scott Simonich
Tests Conducted By: Brett McNeil
Z No.: 200360
Stamp: SC002
We certify that the statements herein are correct and that the tests were conducted in accordance with
API-1104.
Authorized By: Kelly Bingham ___________________
Date: 10/30/03
Signature on File
Engineering Standards Manual - Welding Standards Manual - Volume 3 Welding Procedure Specifications
