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Gamsin Powder in Solidification Processes

The document discusses various manufacturing processes including solidification, bulk deformation, sheet metal forming, material removal, surface finishing, and joining processes. Solidification processes include casting, injection molding, and powder metals. Bulk deformation processes involve forging, rolling, extruding, and drawing. Sheet metal forming includes shearing and bending. Material removal involves milling, turning, sawing, drilling, reaming, boring, and broaching. Surface finishing covers grinding, lapping, and deburring. Joining uses welding, adhesives, brazing/soldering, and mechanical joining.

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9 views14 pages

Gamsin Powder in Solidification Processes

The document discusses various manufacturing processes including solidification, bulk deformation, sheet metal forming, material removal, surface finishing, and joining processes. Solidification processes include casting, injection molding, and powder metals. Bulk deformation processes involve forging, rolling, extruding, and drawing. Sheet metal forming includes shearing and bending. Material removal involves milling, turning, sawing, drilling, reaming, boring, and broaching. Surface finishing covers grinding, lapping, and deburring. Joining uses welding, adhesives, brazing/soldering, and mechanical joining.

Uploaded by

sudarshanpatil00
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Manufacturing Processes

Solidification Processes: placing melted


material in a mold and allowing it
to solidify.
Bulk Deformation Processes: inducing
the desired shape by gross
deformation of a workpiece.
Sheet-Metal Forming Processes:
forming parts from thin (< ¼”)
sheets.
Material Removal Processes: removing
material (machining) to form the
desired shape.
Surface Finishing Processes: slight
material removal to refine the
texture of a surface.
Joining Processes: attaching two parts
to created the desired shape.
Solidification
Casting: molten metal is poured into
a mold
Sprue
Drag

Parting Line

Cope Cavity

Injection Molding: molten plastic is


forced (under pressure) into
a mold
Mold Hopper

Heater

Moveable Platen Stationary Platen


Extruding: molten plastic or metal is
forced through a die.
Die

Mandrel
Heating zone

Powder Metals: fine particles of


metal is pressed into dies
and then heated (sintered).
Upper Punch

Powder Feed
Shoe
Die
Lower Punch

Core Rod
Bulk Deformation
Forging: Heated metal is repeatedly
struck (hammered) into a
die.
Upper Die

Material Stock Lower Die

Rolling: stock is rolled between two


rollers to shape it.
Extruding: a round billet is placed in a
chamber and forced through a
die opening by a ram.
Billet
Ram Die

Extruded Product

Drawing: reducing the diameter of a


bar or tube by pulling it
through a die.

Wire or Rod
Sheet Metal Forming
Shearing: process of cutting sheet
metal parts with a single
stroke. Punch
Sheet

Die

Bending: creates folds, flanges, curls,


seams or corrugations in a
sheet metal part. Performed
on a press brake.

Hold-down Ram with


Punch

Sheet
Die
Material Removal
Milling : A cutter is rotated over, and
feed into, a stationary part.
Speed
Feed

Turning: A part is rotated on a lathe,


while a tool is run into and
along the part

Speed

Feed
Sawing: Part is cut by several small
cutting edges arrainged in a
narrow line on a blade.

Drilling : A fluted tool is rotated and


plunged into a part, creating
a rough hole.
Reaming: Similar to drilling,
however, only a small
amount of material is
removed, producing very
accurate diamters.

Boring: Enlarging of a hole by means


of a single-point cutting
tool. Boring provides an
accurate diameter, or a
stepped, tapered, contoured
or recessed diameter
Broaching: A cutting process which
converts cylindrical holes
into square, rectangular,
hexagonal, etc., holes.

Pull Direction
Before After
Surface Finishing
Grinding: A flat surface is held
against an abrasive wheel.

Lapping: A flat surface is held


against a rotating wheel
coated with abrasive
powder called lapping
compound.

lapping workpiece
compound
Deburring: Removing the ridges that
develop along the edges of a
parts by tumbling the part
with abrasive pellets.
Joining
Weld: permantently joining metal by
heating a joint to a suitable
temperature to create atomic
bonds between two parts.
Electrode
(filler material)
Arc Gap

-
Generator

+
Cable

Adhesive: Glue parts together.


Because of their strength,
synthetic organic adhesives
are most common. They are
classified as:
§ chemically reactive § hot melt
§ pressure sensitive § evaporative
Brazing/Soldering: A filler material
is placed between the two
parts to be joined. The
temperature is raised to melt
the filler material, but not
the parts.

ü Mechanical Joining

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