METHOD STATEMENT OF
INSTRUMENTATION INSTALLATION
KESR MHENDSLK ELEKTRK LTD T.
Dok. No.
Yay.
Tarihi
Rev. No.
Rev.
Tarihi
Sayfa
No:
TL 751.12
18.07.201
1
00
-1/7
Contents
1.
Purpose....................................................................................................................................2
2.
Scope........................................................................................................................................2
3.
Definitions...............................................................................................................................2
4.
References................................................................................................................................2
5.
Responsibilities........................................................................................................................2
6.
7.
5.1.
Site Manager:....................................................................................................................2
5.2.
Site Engineer:....................................................................................................................2
5.3.
HSE Manager from PPR:..................................................................................................3
5.4.
Supervising Engineer:.......................................................................................................3
IMPLEMENTATION..............................................................................................................4
6.1.
General..............................................................................................................................4
6.2.
Transport, handling and storage........................................................................................4
6.3.
Preparing Element Prior to Installation.............................................................................4
6.4.
Installation.........................................................................................................................5
HSE..........................................................................................................................................6
7.1.
Personal protective equipment..........................................................................................6
7.2.
Machinery.........................................................................................................................7
7.3.
Lifting operations..............................................................................................................7
7.4.
Access and housekeeping..................................................................................................8
7.5.
Manual handling...............................................................................................................8
7.6.
Fire prevention and protection..........................................................................................8
7.7.
Emergency response..........................................................................................................8
KKS No. 440-00-YF-SNO-KSR-010
Page 1 of 7
METHOD STATEMENT OF
INSTRUMENTATION INSTALLATION
KESR MHENDSLK ELEKTRK LTD T.
Dok. No.
Yay.
Tarihi
Rev. No.
Rev.
Tarihi
Sayfa
No:
TL 751.12
18.07.201
1
00
-2/7
1. Purpose
Purpose of this method statement is to define the sequence of instrumentation installation and
safe execution of the job.
2. Scope
The procedure applies for instrumentation transportation, handling, and installation at all
workplaces where these activities will be performed.
3. Definitions
JB : Junction Box
PPE : Personel Protection Equipments
4. References
Project HSE Manual
Drawings and design details
5. Responsibilities
5.1.
5.1.1.
5.1.2.
5.1.3.
5.1.4.
5.1.5.
5.1.6.
5.2.
5.2.1.
5.2.2.
5.2.3.
Site Manager:
SM is the first responsible point to follow this procedure,
In cases when the staff do not apply or do not fulfill requirement of this
procedure SM will do required actions such as to inform people who are
unaware, to supply right material, machinery and equipment and/or to ensure
specific training to improve teams ability.
To revise this procedure if it is necessary.
To assign responsible engineers and foremen, to coordinate all activities
To ensure training, informing and updating people who work to apply this
procedure regardless their position,
To coordinate with PPR.
Site Engineer:
To plan, coordinate and supervise all activities such as storage, lifting,
installation.
To apply this procedure in accordance with all standards and specification which
are mentioned in this document,
To implement all protective measures required in accordance with this
document,
KKS No. 440-00-YF-SNO-KSR-010
Page 2 of 7
METHOD STATEMENT OF
INSTRUMENTATION INSTALLATION
KESR MHENDSLK ELEKTRK LTD T.
5.2.4.
5.2.5.
5.2.6.
5.2.7.
5.2.8.
5.2.9.
5.2.10.
5.2.11.
5.2.12.
5.2.13.
5.3.
5.3.1.
5.3.2.
5.3.3.
5.3.4.
5.3.5.
5.3.6.
5.3.7.
5.4.
5.4.1.
5.4.2.
5.4.3.
5.4.4.
5.4.5.
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To perform inspections on daily basis, before each shift and after events that
could increase hazards.
To identify existing and predictable hazards or working conditions that are
hazardous, unsanitary, or dangerous to employees,
To take prompt corrective measures to eliminate or control hazards and
conditions.
To coordinate with Supervising Engineer from PPR.
To ensure that the staff involved in the activities has read and understand the
method statement.
To brief the staff involved about the healthy and safe performance of all
activities (toolbox talks).
To receive and/or define all standards including this Method Statement,
To obtain all the necessary standards,
To ensure maintenance compliance with this method statement.
To coordinate with the PPR.
HSE Manager from PPR:
To define all HSE procedures to be followed,
Overseeing site activities day-to-day,
To follow with corrective actions of all violations of HSE rules.
To organize for health and safety execution of the job,
To provide and cooperate with the site engineers for toolbox talks.
To ensure that the equipment, tools, PPEs meet the site requirements,
To ensure supervision and compliance with the health and safety provisions of
this document.
Supervising Engineer:
To supervise the activities and to ensure that the job is implemented in
accordance with the design and the provisions of this document,
To provide assistance for the protective measures required in accordance with
this document,
To perform inspections on daily basis,
To identify existing and predictable hazards or working conditions that are
hazardous, unsanitary, or dangerous to employees,
To take prompt corrective measures to eliminate or control hazards and
conditions.
KKS No. 440-00-YF-SNO-KSR-010
Page 3 of 7
METHOD STATEMENT OF
INSTRUMENTATION INSTALLATION
KESR MHENDSLK ELEKTRK LTD T.
Dok. No.
Yay.
Tarihi
Rev. No.
Rev.
Tarihi
Sayfa
No:
TL 751.12
18.07.201
1
00
-4/7
6. IMPLEMENTATION
6.1.
General
Instruments used for measuring and control the system.
6.2.
Transport
Transportation of Instrument is placed properly. Crane will be used and all necessary precaution
matures will be taken. Provide truck to transportation of Instruments and accessories from
storage area to the field. Use crane for lifting and carrying Instruments Boxes. It will be stayed
suitable places, so it prevents to work and workers work safely.
6.3. Preparing Element Prior to Installation
Check last revision of approved project then start installation. Request form for materials will be
prepared. Projects will be inspected and it will be selected where personnel will start installation
of Instruments. After it reaches the site, it will be unpacked according to instruction about
instruments. Materials will be used for bending ,which will use for conduits direction, that will
be color-coded.
6.3.1. Elements Welding
Instrument comply with the project requirements. Where welding of the instrument is needed, it
will be performed by competent personnel. When welding will be made, welding area will be
protected with tent. Flammable things will be got rid of area. The working area has to be tidy up
and floor or platform has to be protected via fire prove blanket against sparks falling.
Instrumentation weld will be sprayed with spray immediately after welding. Spay MSDS will be
ready available at the working place. The weld surface has to be brushed and welding slag has to
be removed. After cool down of weld the area must be painted. Protective measures will be taken
in accordance with the MSDS. Argon gas will be used with welder device, so it will be taken
some precautions when it will be used. Open cylinder valves slowly with valve outlet directed
away from all personnel. Do not empty a cylinder completely. This will prevent a flash-back and
a possible explosive mixture. Purge oxygen and acetylene lines before lighting. Close the main
cylinder valve as soon as it is no longer necessary to have it open. Before remove the regulator
make sure that the cylinder valve is closed.
6.4.
Installation
Installation will be carried out in accordance with the last approved revision of the installation
projects. Insturments will be transported from storage to site with crane and pickup. While it will
be carried, it will be fixed safely in the truck board. The assembly drawings will be checked on
the place of installation. At the working area, the instruments will be placed in a way that will
not prevent safe access and egress. According to projects layout, it will be taken in area. Then it
will be unpacked according to instruction on instruments. Operator documents will be prepared
KKS No. 440-00-YF-SNO-KSR-010
Page 4 of 7
METHOD STATEMENT OF
INSTRUMENTATION INSTALLATION
KESR MHENDSLK ELEKTRK LTD T.
Dok. No.
Yay.
Tarihi
Rev. No.
Rev.
Tarihi
Sayfa
No:
TL 751.12
18.07.201
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by us and training will be given by HSE. All documents will be checked. Crane will be set safe
area. Crane will be used by competent person. Instruments will be lifted according to 7.3. lifting
operation. Installation of nstruments will be executed according to the requirements. Inventory
will be prepared proper way that we will separate and align items in accordance with MLI.
Before we start working, we should take permission from relevant authorized department such as
HSE and Commissioning Department. After all preparations will be complete, we could start
erection of instrument. We will install equipments in accordance MLI and drawings. If it is
needed, we will use welding ( necessary precautions will be taken in accordance with 6.3.1.
Elements Welding ) and bolts that will fix. All bolts will be tightened in accordance documents
that tell erection sequence. We will pull conduits which use for instrumentation cables ( from JB
to instrumentations ). Conduits will be cut or bend if it is necessary because of direction. Then
conduits fastening will be done and checked. Also all conduits will be marked. Lug and crimping
will be checked. Then we would pull cables in the conduits. This cables provide communication
between Control Panels and instruments. Meter of cable will be enough to cut, cables will be cut
with cables scissors. Then edges of cutting cable will be prepared properly where it will be
connected. Cables will be labelled and performed continuity test. When the works will be gone
area that give permission to work, we will take permission from Customer for working. PPE will
be used all level of action. When all of works will be done, it will be controlled all equipment
and bolts that is ready to use. After the works is done daily, working areas will be cleaned.
7. HSE
7.1.
Personal protective equipment
PPE will be provided and used in accordance with requirements. Helmet, safety glasses, high
visibility vest, and safety shoes will be used at all the times.
When work in dusty environment personnel will use dust protective half masks.
Hearing protection will be used where exposure levels exceed 85 dB.
When work at height fall arrest system will be used if other protective measures are not feasible.
When work with welding, welders will use welders clothes, gloves, protective face masks.
7.2.
Machinery
All machinery, equipment and tools will be maintained in good working order; will be inspected
regularly; and will be operated by competent persons. All necessary measures will be in place in
order to prevent environmental pollution. In case of oil spill an immediate actions will be taken
to localize and clean the area in accordance with the procedure. Guards will be in place to protect
workers from moving parts. Electrical tools will be double insulated and grounded connected to
ground fault circuit interrupters (GFCI).
KKS No. 440-00-YF-SNO-KSR-010
Page 5 of 7
METHOD STATEMENT OF
INSTRUMENTATION INSTALLATION
KESR MHENDSLK ELEKTRK LTD T.
Dok. No.
Yay.
Tarihi
Rev. No.
Rev.
Tarihi
Sayfa
No:
TL 751.12
18.07.201
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All vehicles will have backing warning device. Banks man will guide vehicles
in narrow work places and when reversing. Vehicles will not pass, will not be
positioned or parked close to excavation edges.
7.3.
Lifting operations
Execution of the lifting operations will comply with the provisions of the
Project HSE Manual.
Cranes will be set on even flat ground. Pads will be used under the outriggers
feet where necessary.
When work is close to excavation the lifting equipment will be positioned that
should change between 1m and 4m from the excavation edge in order to
prevent earth collapse in accordance to ground type. Working limits of the
lifting equipment stipulated by the manufacturer will not be exceeded. All
lifting equipment will be stored in closed area away from wet and direct
sunlight.
Lifting of the stacks of cable trays will be carried out only with fabric slings with the proper safe
working load limit. Fabric slings shall be protected for sharp edges on the trays. The slings will
be inspected and color-coded. Lifting operation shall be segregated from other persons on site.
All personnel and third parties will be kept out of any area where they might
be struck or crushed by a load or lifting equipment if it swings, shifts or falls.
Operators of lifting equipment will be able to see the full path of the load or have a signaler with
an appropriate means of communication to guide them. Operator will obey an
emergency stop signal at all times, no matter who gives it. The operator will
not leave the operating controls while the load is suspended.
Taglines will be used all time, it refers to load to be guided and controlled.
Lifting equipment will not be used in the open air where weather conditions could affect the
integrity of the equipment or expose persons to danger.
7.4.
Access and housekeeping
Safe access to the workplace will be provided at all times. Guardrails will be provided at the
edges and openings where risk of fall from 1.5 m presents.
Where scaffolding is in use it will meet the requirements. The scaffoldings will be erected on a
firm base; will be fixed to existing steel structure; the platforms will be fully covered and guard
rails will be installed. Walkways will be kept clear of trash, debris and other materials to prevent
slipping and tripping. The polyethylene foil will be collected and disposed in accordance with the
Waste management plan.
KKS No. 440-00-YF-SNO-KSR-010
Page 6 of 7
METHOD STATEMENT OF
INSTRUMENTATION INSTALLATION
KESR MHENDSLK ELEKTRK LTD T.
7.5.
Dok. No.
Yay.
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Rev. No.
Rev.
Tarihi
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No:
TL 751.12
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Manual handling
Where manual handling cannot be avoided tasks will be designed to minimize the
weight, range of motion, and frequency of the activity. During manual handling all
workers have to wear safety gloves and make sure they are protective against trip
hazards and sharp edges. The distance between the person and the object being
handled will be as small as possible. Employees will use good manual handling
techniques for lifting, pulling or pushing. Material handling equipment will be easy
to move, with handles that can be easily grasped in an upright posture. Heavy objects
will be stored at waist level. Manual handling training will be delivered.
7.6.
Fire prevention and protection
All the necessary fire prevention measures will be taken in accordance with Procedure for
emergencies. Keep flammable materials (cleaning solvents, plastics, wood) away from locations
at which cutting-off by means of abrasive wheel, grinding or welding work is performed. In
closed area provide adequate ventilation at locations where welding is carried out. Endangered
adjacent components and structures shall be protected to prevent fire. Fire-proof blanket, Fire
extinguishers shall be available during welding. The measures will be communicated with the
staff involved in the job. Watchmen will monitor the hot work area half hour after the welding
activities end.
7.7.
Emergency response
In order to minimize the consequences and to provide adequate response in case of emergency
the involved staff will receive training in accordance with the Procedure for emergencies
Contact persons in case of emergency:
In case of emergency call: 0530 568 11 70
0530 568 11 66
Site Manager: 0530 237 08 54
HSE: 0507 762 69 64
Fire brigade: 0542 215 10 55
Site Medical Center: 0530 884 54 48
List of attachments:
1. List of the staff involved in the job
2. Toolbox attendance sheet
3. Risk Assessment
KKS No. 440-00-YF-SNO-KSR-010
Page 7 of 7
