PO #__________________________JOB NAME: __________________________
Daikin Project Checklist
It is Hoffman & Hoffmans policy to only allow contractors who have completed the three days of
Daikin VRV Basic and Advanced Trouble Shooting and Commissioning training to install Daikin
VRV systems.
Proper Daikin terms were included in quotation and a copy of quote has been placed in Greensboro order file
Date: __________________
Job Location: ____________________________________
Project Size:
Salespersons Name: ______________________________
Owners Name: __________________________________
Contractors Name: _______________________________
Contractors Address: _____________________________
Engineers Company: _____________________________
______ Tons
______ Outdoor Units
______ Indoor Units
Engineers Name: _____________________
Who was hired to supervise the contractors commissioning process:
Name
Telephone
Phase I - Pre-construction
Days of Assistance: ____________________
Contractors Advanced Trained Installer:
____________________________________________
Name(s)
Telephone
Contractors Person Responsible for Start-up: ____________________________________________
Name
Previous Jobs Completed by Installer:
Anticipated Installation Start Date:
Telephone
____________________________________________
___________________________________________
Name of person I reviewed Commissioning Documents with: _________________________________
The following documents were Personally reviewed at submittal delivery with Contractor:
___________________________________________________________________________________
Name
Date
Reviewed Daikin Engineering Documents (DED)
Reviewed Request for Supervised Commissioning Form (RCF)
Reviewed Pre-Commissioning Checklist (PCC)
Reviewed Commissioning Request Procedure (CRP)
Submittal
Provide VRV express file
* At the completion of each phase transmit copy to Greensboro order file
Rev. 11-18-2011
Project Walk by H&H Project Mgr.: _________________________________________________________
Name
Date
Phase II Beginning
Of Construction
Stage of Construction: __________________________________________________
Personally reviewed Installation Notes (ATTACHED) with Contractors Onsite:
_____ Reviewed Daikin Engineering Documents (DED)
_____ Reviewed Request for Supervised Commissioning Form (RCF)
_____ Reviewed Pre-Commissioning Checklist (PCC)
_____ Reviewed Commissioning Request Procedure (CRP)
_____ Submittal has been reviewed
______________________________________________________________________________________
Contractor Name
Date
* At the completion of each phase transmit copy to Greensboro order file
Walk of Site: ______________________________________________________________________
Name
Date
Systems: __________________________________________________________________________
Review Install Notes with: ____________________________________________________________
Name
Pointed Out Areas of Concern:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
Phase III Mid Construction
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
Recommendations:
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
Recommendations given to: ____________________________________________________________
Name
Date
Recommendations were: ____________________________________________________________
Made during walk of site / Telephoned / Emailed / Etc.
* At the completion of each phase transmit copy to Greensboro order file
2
Rev. 11-18-2011
Completion of Pre-Commissioning Checklist (PCC) (Please send completed copy to order file in GSO)
Completion of Request for Supervised Commissioning Form (RFC)
Scheduled Supervised Commissioning
Commission Dates: ________ _______ ________ ________
Phase IV Job Start-Up
Commissioned by: ____________________________________________________
Commissioning Notes:
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
_________________________________________________________________________________________
Completed by: ____________________________________________________________________________
Name
Date
* At the completion of each phase transmit copy to Greensboro order file
Rev. 11-18-2011
Notes for VRV Refrigerant Piping
1. All joints shall be brazed except at the indoor units which shall be flared
2. All piping shall be installed in accordance with the mechanical design. Any deviation shall be
submitted for prior approval to the mechanical engineer prior to installation. Selected copper
tube must be of suitable wall thickness for higher operation pressures.
3. Flaring: Flared tube ends should have a smooth, even round flare of sufficient length to fully
engage the mating surface of the flare nut, without protruding into the threads. Use only PVE
or POE refrigeration oil when making flares. Dedicated flare block and tool is recommended.
Only use synthetic oil on the flare tool.
4. All piping exterior to building, shall be a minimum of type L, ACR rated straight pipe for R410A or as specified. All piping on the building interior shall be L, ACR rated rolled soft
copper or line set for R-410A or as specified, piping (after annealing) shall have sufficient wall
thickness for a continuous operating pressure of 600 PSI per ASME B 31.5-2010.
5. Dry Nitrogen: Dry nitrogen must be used during all brazing (pressure regulated to 3 PSI) to
prevent copper plate or oxidation formation.
6. Pressure testing: Tighten down stop valves before any pressure testing to prevent nitrogen
from leaking back through condenser and contaminating refrigerant.
Pressure testing shall be done in three (3) steps.
Step 1 Leak check 3 minutes at 150 PSI
Step 2 Leak check after 5 minutes at 325 PSI
Step 3 Leak check after 24 hours at 550 PSI (450 psi for systems with vertical Air Handlers)
Always check flare nuts for leaks using bubble solution. Be sure to use a recommended product.
Do not use a watered down fairy liquid solution.
7. Leak testing and evacuation shall be done in accordance with the US EPA Green Chill Best
Practices Guideline Ensuring Leak-Tight Installation of Commercial Refrigerant Equipment.
8. Evacuation procedures: Evacuation procedures shall be performed as follows:
A. Evacuate the system to 4000 microns. Break the vacuum with dry nitrogen to a pressure of
2-3 PSI and hold for 15 minutes.
B. Evacuate system to 1500 microns and maintain for 20 minutes. Break the vacuum with dry
nitrogen to a pressure of 2-3 PSI and hold for 15 minutes.
C. Evacuate system to below 500 microns and hold for 60 minutes.
D. Evacuate system to below 300 microns and hold for 24 hours.
Vacuum pump check valve should be used to prevent mineral oil from being drawn into the
system. These procedures must be adhered to, documented and included in the contractors
price.
9. Refrigerant charging: Weigh in additional refrigerant with digital scales. Calculate charge based
on total line length plus lb/ft of diameter. Check with each unit model for correct multiplier.
After the amount of refrigerant to be added is determined write it down on the label on the
back side of the front cover. After the vacuum/drying is complete, charge the additional
refrigerant in its liquid state through the liquid stop valve service port.
Make sure to use installation tools you exclusively use on R410A installations to withstand the
pressure and to prevent foreign material from mixing into the system.
Notes for Refrigerant Piping
Page 1 of 2
Rev. 11-11-11
Notes for VRV Refrigerant Piping Continued
10. All refrigerant piping and Refnets exterior to the building shall have aluminum jacket covering
the insulation in accordance with the following specifications.
Equivalent to Pabco-childers metals aluminum roll jacketing, .016 thick, complying with
3105/3003 standard alloys, stucco empossed finish with polysurlyn moisture retarder. Provide
" aluminum band clamp every 10 to 12.
11. Insulation techniques: All pipe work must be insulated along its full run using code compliant
(25/50 rated), Armaflex model UT/Solaflex, " thick, high temperature and UV resistant
closed cell insulation.
Insulation of pipes should be done after performing work required by note 8 (air tight test and
vacuum drying). Insulate the liquid piping, the HP/LP gas piping, the gas piping, the equalizer
pipe (between the outside units for the outside multisystem) and these pipe connections.
Insulation shall withstand temperatures of 248 degrees F or more for the HP/LP gas piping, the
equalizer pipe and gas piping.
Cover flare nuts on the fan coils using the insulation provided or condensation will occur causing
leaks.
12. Un-insulated joints will condense moisture around the fittings. Line components: Do not install
driers, oil traps, sight glasses or any other line component in the pipe work as this will affect the
performance and warranty.
13. VRV systems shall be installed in accordance with ASHRAE 15.
14. VRV systems shall be installed by a manufacturer certified and trained contracting company and
shall have documentation of VRV installation & commissioning training. Field Superintendent
shall have VRV training and certification.
Certification, training and commissioning documentation to be furnished with the contractors
bid and/or notice to proceed.
VRV supplier shall include a special VRV tool kit allowance for the installing contractor consisting
of:
A. Standard R-410A gauge kit with multiple tools
B. Torque wrench set
C. R-410A flare tool
D. R-410A plastic flare size gauge
If installing contractor does not currently have these special tools.
15. In applications where the Refnet kits are installed in an environment requiring fire-rated
material to be used, it is necessary for the installer to obtain from a third part supplier and to
utilize, for installation, fire-rated materials that meet all applicable building codes and other
requirements. The factory supplied insulation should be discarded in a manner meeting all
applicable law.
Notes for Refrigerant Piping
Page 2 of 2
Rev. 11-11-11
Cil
-u
-;::
CD
CIJ
~I~
::r::
)f,
""':
---!-\i';-spect iOn hatch
I
011-3/4
: /
i"", , ,/"i
location of
u~it'
.,y
f--
;;: :;::
'- '-
(:ncaseofusi~gAttachedpip;(Note,,)]
(Note,a)
Service
sp~ce
/'/
//
41 5/8
463/4
46-1/8
3!10-3/NI-I/8
3'10-318=31-1/8
GiQ~nding
terminal
(~ote.S,6)
II
1/4 incb bral:ng [[Link]
.3/1 in:b bra,.ng conoeclioo
.3/8 inch bra!i'g con>ecli"
ISIS incb bruing connection
~1/2 jDch brazing (a~nection
5/16-3/8U!C
M4
.111 inch brillng cor,nect'Oo
I 1-1/8
IH/41
3D072212A
1 S~ction gas pipe cUDectiol port (Hote. 5, 6) til-Va ilch br!Z;Dg connection
Kallber
Partnaoe
Cetcriptian
2 HP/LP glS pipe c",,,cli", ,ocl ([Link],I,'}
4 C.U pipe con~Htion purt
3 L;~Uid Pipe ((nnettion port
7 Suspensioo bracte!,
6 Co"," bOl (H,le,1I
5 LiqUid pipe cOineelion port
9 Attached pipeli) (Note,3)
1 C "ttached Pi~e(Z) (Note.3)
~1t- ~ .~ ~~I ~_ ~I: '~_lt'
L-~~~~ ISer,ice Sp",)~
s==~~
Hote)[Link] sure to install an insPHtion ,atch at mtrol bOX side,
Another opeHg is necessary to unload the uni\.
I, :nstall it at the place where small mnd of refrigerant does not distm,
Must not intall it at toe space such as roof-space of roo~. here person exists,
3,Attached pi'e is onlY used in case of connecting with a 01-1& tYPe i~door unit.
4. OCCUpy the space which is possibl e to install field pipes,
i,Reducer
be required (field smiy) if connection diameter dose not stit
on the tri pie Piping side,
i,lmlation is necessary (field suppiy) for the triFle pipi~g side.
1, This is a SPace to teep the top panel when servicing,
,,,,,r\
sHame Ptate - - - Rig~t side of mtrol bOlo
~,I///(//((//(C(((/((C(//(/v/((////////(///////(///J
.; .~
:;
i' ~
~~
,~
~~
~
~.~,
~
rn
CD
I\)
I/)
::J
0-
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I/)
..:.....
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3'
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.....
0
0
to
.....
.....
rn
(,)
5-
::::s
_.
::::s
CD
III
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Ol
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<
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en
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.".
~-'=
1i
~,-
,
'"''
/.
co~necti~g
"H
3. AttaChed pipe is onlY used in case of
with a 01-i8 type indoor U1it,
l This is a space to teep the top panel when servicing.
6, Insulation is necessary (field supplY) for the triple pip"ng side.
Or! the triple piping Side,
4.0ccupj the sPace which is pOSSible tG inst,11 field pipes.
[Link] may be required (field supply) if comction diameter dose not suit
S~speUjOQ
bractets
liquid pip! (emetiDI urt
GI! pipe CQUtttiU port
(~cte.5,6)
COHrol bllX {Note. I)
5 lli~ijid Fipe CIIuectiu port
Htac~~d Pipe(2) (Note.)}
[Link]~d Pin(1) IMDt.3)
8 iGrOunding tU;liAal
10
61-1/2
68-1/4
51103/5"51-7/5
56-311
[Link]~~
~razin~ cO~lecti~~
iucb braziag caUectiDI
5/8 ilcb brazilQcmection
is/~
p3/8 ilcb
WRectlor
~ICb HU~Dg1:mHt:D~1
5/16-J/9~IIC
'-14
Ifill.
illZ Ileh
12 118
I 6-3/4
3D072213A
2 HP/~ gu PiPt CWtttiOI port (Hott.S.S) I~H/8 iHk bmin~ mmtiOl
1 SHticA u~ ~ift muctlu ,Gt~ (NQU.5.6) ~1-1/3 ioch braziQg cGQQecticQ
hibet
PartMI!
DmriptiUl
I I
.
'""---t--
;110-3/,-51-116
~~
... ~.~1
~
"'1:'\:'~
Service space
t h=ft~1Ir-
(In case of using A::ac,ed piPe(Note. 3))
Note)!. Be sure to instal I an inspection hatch at centre I bOl si de.
Another ope!li!lg is necessary to un load the un i t.
1. Install it at the place where srrall sourd 01 refrigerant does not disturb.
Must not install it at the space such as roof-space of room where person exists.
--~
017-3/4
'\lAspectiOn hatch
__~
""/
"
, /"" ,
L__
locat iO~ of un it's lame Plate . Pil,t side of contro I bOl
~c
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gj
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.~
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lQ
co
./
I
I.
"' "' .
(4-5/16)
o
15-1/4
ill
2-518
r:..
W
~
6 )(Note 1.)
o 18 (Note 2.)
-.~
--~
~Inspeclion door
I"\--L---n-
r-
~'-"-"-i'-"-"-',:,J
./
~spension bolt pilCh)
Location of unit's Name PlateRight side of electric box
a:>
~I,
!(2
:;;-
, I
1-
16-7/8
103/16
~
c\J
WI
"=
(Servicing space)
V/.
(In case of use Attached pipe)
12 or more
t
(Servicing space)
/j
Servicing space
C\J
'""";"
wi
,,=1
indoo~
unit.
Attached pipe (2) (Note. 3)
Attached pipe 1) Note. 3)
Liquid pipe connection port
HPILP gas pipe connection port
3
2
1
$ 5/8 brazing connection
$ 318 brazing con:1ection
:liB brazing connection
1/2 brazing con'1ectlon
M4
MB-Ml0
$ 1/4 brazing connection
3D058236
(jI1 f2 brazing connection
Suction as pipe connecti?~ ~ brazing connection
Description
Part name
Number
Gas pipe connection ort
liquid pipe connection port
Electric box (Note 1.)
Grounding terminal
Suspension brackets
7
6
10
9
4. Small sound of refrigerant will be made, which
may be disturbing.
Do not install il at the place such as bedroom
under roof.
connecting with a 07-18 class
Notes) 1. Electric box can also be fixed on the other side
of the unit.
2. Be sure to install an inspection door at electric
box side.
3. Attached pipe is only used in case of
NI~
oE .'"
0"'
i" ~
__ . =L 10or~~e
10ormore
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Ol
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tn
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(1)
o
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g
;,
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It)
C/.)
C
rJJ
1 (4-5/16) 1
15-1/4
lL..-------
".
1 (4-5/16) 1
.~
.1
13-3/4 or more ,
(Servicing space)
I ~l ~
8
7
6
5
4
3
2
1
Number
10
30058237
Description
3/8 brazing connection
112 brazing connection
5/8 brazing connection
~
~
3i8 brazing connection
5/8 brazing connection
Liquid pipe connection port
HP!lP gas pipe connection port
Suction gas pipe connection port
Part nalT'.e
~-----
5/8 brazing connection
314 brazing connection
M4
Gas pipe connection port
Liquid pipe connection port
Attached pipe (2) (Nole 3)
Attached pipe (1) (Note_ 3)
Grounding terminal
Suspension brackets
Electric box (Note 1_)
60 or less_
4. Small sound of refrigerant will be made, which
may be disturbing_
Do not install it al the place such as bedroom
under root
with indoor unit capacity index 54 or more and
Notes) 1 Electric box can also be fixed on the other side
of the unit.
2_ Be sure to install an inspection door at electric
box side_
3_ Attached pipe is only used in case of connecting
(In case of use Attached pipe)
13-3/4 or more
(Servicing space)
~~~~
Servicing space
1" 100rm;~ _/
='(serVicingspaCe)
iw
~\\9ooo~'~
6-518
10-3/16
1-718
~
N
~Il.
<
c...
<h
(0
CW
cCJ)
::s
en
0"
."
2-5/~ I
,.:.
a5
(61(Note 1.)
0 18 (Note 2.)
~Inspection door
---.-~
".
Location of unit's Name Plate- -Right side of electric box
i':
~Ig>
.,
alCl.
.,
\!)
-'5'
~-~~
~~~
::s
en
ex>
0'
"'0
0)
3"
CD
-u
~I!I ~I
(;-5/8)
___ _
If --
S!"j](6
;g
16-7/8
(Suspension bolt pitch)
CJ)
o<
OJ
<
rn
OJ
.j>.
Dimensions
EDUS39-900-FB
BSVQ96PVJU
o
l
-
~g'
0._
'J,
Ul
<D
'"
;~
::;go
s>~
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~
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_
.-
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-
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.....
..... -
=.
: .~ -_: ~_~ -._; ~_: i _=_~ ~_; =.~
2~-.~_'
----:::
--
--
~e:~:;:';;~:;;
.;:: ...... ""' ....... ",;:"6 -=- ;;;0>-"
~~HHH~HH
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~::.'=g:~-:~
UDIJO
;;
s;
d..
---!'",'4r- - - - -
+--
I,
,
.-
e:
-:;
.-
91/Ci-11
I/"-Z
91/.-
8!\-~
BSVQ-P
(LP) SUCTION REFRIG. LINE
(FROM INDOOR UNIT)
NOTE:
CONTRACTOR TO PROVIDE 5/16" THREADED
ROD HANGERS WITH DOUBLE SIDED RUBBER (1/2" THICK)
ISOLATORS AT EACH SUSPENSION BRACKET (4- EACH)
ON BRANCH SELECTOR FOR SUSPENSION OF UNIT
,/
(HP) LIQUID REFRIG. LINE
(TO INDOOR UNIT)
1/4-" SERVICE FTG.
(TYP) EACH VAL~
(LP) SUCTION SREFRG. LlNE ____
(TO OUTDOOR UNIT)
_____
CONTRACTOR TO INSTALL LINE SIZE
SHERWOOD MODEL "WAS" REFRIGERANT
SHUT-OFF VALVES WITH ACCESS FITTING.
ALL VALVES SHALL INCORPORATE
DUAL STEM SEAL DESIGN W/TEFLON
PACKING INTERNAL PRIMARY SEAL.
VALVE SHALL PERMIT OPERATION WITHOUT
REMOVAL OF SEALS OR TEFLON GASKETS.
PROVIDE W/INTERNAL BALL TYPE RELIEF
PORT FOR DUAL DIRECTIONAL SHUT-OFF.
PROVIDE FULL FLOW PORTS ON ALL SIZES
1/4" THROUGH 7/8".
SHUT-OFF VALVES SHALL BE
(NOTE:
ZERO-CLEARANCE TYPE. ALL BRONZE.
BRAZED CONNECTIONS WITH 1/4" SCHRADER
TYPE SERVICE FIniNG IN VALVE. TYPICAL
FOR EACH LINE).
DETAIL
INSTALL BRANCH SELECTOR
A MINIMUM OF 12"x 15-1/4"
CLEAR FOR ELECTRICAL
~ ~~~~fE TO ELECTRIC BOX
_~N
(HP) LIQUID REFRIG. LINE
(FROM OUTDOOR UNIT)
(HP) HOT GAS REFRIG. LINE
(FROM OUTDOOR UNIT)
TYPICAL BRANCH SELECTOR PIPING
NOT TO SCALE
ALL MECHANICAL EQUIPMENT SHALL BE IN COMPLIANCE WITH ASH RAE 90.1
Rev. 11-11-11
OUTSIDE UNIT SIDE
BRANCH SIDE
MAIN LINE SIDE
MAX. 15 degrees
rotation up
HORIZONTAL
PLAIN -
NOTE:
THIS SAME HORIZONTAL APPLICATION APPLIES TO HEADERS.
DETAIL -
MAXIMUM ROTATION OF
HORIZONTAL INSTALLED "REFNET"
( REFER TO MANUFACTURERS INSTRUCTIONS)
Rev. 11-11-11
PRESSURE-REDUCING VALVE ~
HIGH PRESSURE HOSE~
TAPE
NITROGEN
~
\
REfRIGERANT PIPING
PACKLESS VALVE
NITROGEN
NOTES:
USE DEDICATED MANIFORD. GAUGES AND
HOSES TO GUARD AGAINST CROSS CONTAMINATION
SERVICE PORT CHANGE DIAMETER 1/4" ENLARGED TO 5/16"
DETAIL -
TYPICAL NITROGEN PURGING SET-UP
NOT TO SCALE
Rev. 11-11-11
RECOMMENDED EQUIPMENT
CLEARANCES:
3" ABOVE
12" ENTERING (3 PIPE)
IN SPACE CONDITIONS THAT
DO NOT ALLOW 3" ABOVE THE
DEVICE, MAINTAIN A 1" AIR
SPACE BELOW UPPER DECK
AND INSTALL 1/2" FOAM
HANGERS
INSULATION ON THE TOP OF
(TYP)
THE DEVICE.
HANGERS
(TYP)
II
I I
I
III
I I I
I I
BRANCH
SELECTOR
UNIT
MIN. 20"
BEFORE ELBOW
DETAIL -
..
MIN. 20"
BEFORE ELBOW
RECOMMENDED PIPE CLEARANCES
FOR BRANCH SELECTOR UNITS
( REFER TO MANUFACTURERS INSTRUCTIONS )
Rev. 11-11-11
--
_-1
PROVIDE "ALUMA STAND" CONDENSING
UNIT SUPPORT AS MANUFACTURED BY:
PREaSION ALUMINUM PRODUTS,
DEERFIELD BEACH, FL.
CONDENSING UNIT SUPPORT SHALL MEET
STATEWIDE BUILDING FOR USE IN COSTAL
AND NOT-COSTAL ZONES
PROVIDE STANDARD 1S" FROM BASE TO
BOTTOM OF RAIL
lB"
<::: . . . . . . . . .............. --.....-""
--<.,.-""'"
-
."...,.."---
~-- -
ANCHOR PADS BELOW"""""'ROOF MEMBRANE OR
GRADE AS INDICATED
ON THE DRAWINGS
-<:=-..............
....... -.......
->
- ___ - -
REFRIGIERANT PIPING
AND POWER CONDUIT(S)
LOCAnONS
..............-
--
,.,.,. . .- -- -.......
......
< ............. -
-- -........ ----
-.. . _--->
................................................ .,.--
"::>
.,.--
GENERAL INSTALLAnON NOTES:
1.
REFER TO MANUFACTURERS INSTALLAnON
DETAILS FOR PROPER INSTALLAnON.
2.
MANUFACTURERS DETAILS ARE FOUND AT
[Link]. UNDER ENGINEERING
DOCUMENTS/ALUM STAND.
DETAIL: CONDENSING UNIT ROOF/GRADE SUPPORT
(DOUBLE MODULE SYSTEM SHOWN)
NOT TO SCALE
Rev. 11-11-11
HANGERS
(TYP)
\.
'1'-''1'-'
I I
I I
I I
AI
v
.....
-:'
MIN. 20"
BEFORE ELBOW
O(fP
D
~
~C ORK
DETAIL -
PADS
(TYP)
RECOMMENDED PIPE CLEARANCES
FOR INDOOR UNITS
( REFER TO MANUFACTURERS INSTRUCTIONS)
LENGTH "L"
INCHES OFFSET & RETURN
/ / - - -~
( ( ( SLEEVE
IJ
L"
I
I
I
----,
==
0
~ \1
GUIDE BRACKET
NOTE:
CALCULATION FOR EXPANSION AND CONTRACTION SHOULD
BE BASED ON THE AVERAGE COEFFICIENT OF EXPANSION OF COPPER
WHICH IS 0.0000094 INCH PER INCH PER DEGREE F, BETWEEN
70 degrees F AND 212 degrees F.
(EXAMPLE: EXPANSION OF A 100 DEGREE F RISE FOR EACH 100 FT.
OF ANY SIZE IS 1.128 INCHES)
EXPANSION DIMENSION "L" FOR OFFSET & RETURN TO BE BASED ON
THE EXPECTED EXPANSION INCHES PER DIMENSION OF PIPE
DETAIL -
EXPANSION LOOPS
PLAN VIEW
Rev. 11-11-11
UNISTRUT SUPPORT
ALUMINUM JACKET
OVER INSULATION
REF. PIPE
UNISTRUT
PIPE CLAMP
DETAIL -
REF. PIPE UNISTRUT SUPPORT
NOT TO SCALE
Rev. 11-11-11
REFRIGERANT PIPING
FROM OUTSIDE UNIT
OR INTERIOR BRANCH
SELECTORS
TYPICAL VRV "REFNET" REFRIGERANT
BRANCH PIPING DEVICE INSTALLED
IN A TRUE AND LEVEL POSITION
PARALLEL TO CEILING BELOW OR
FLOOR STRUCTURE ABOVE
MIN. 20"
AFTER ELBOW
MIN. 40" BETWEEN
REFNET AND HEADER
LONG SWEEP
ELBOW OR LONG
BEND OF SOFT
COPPER (TYP)
I-------I~~-
MIN. 20
BEFORE ELBOW
TO TYPICAL INTERIOR
TERMINAL UNIT
CAL VRV 4 OR 8
CONNECTOR "HEADER" DEVICE
TO TYPICAL INTERIOR
TERMINAL UNIT
DIAGRAM -
PLAN VIEW OF "REFNET" & "HEADER"
INSTALLATION FOR BRANCH REFRIGERANT PIPING
( REFER TO MANUFACTURERS INSTRUCTIONS)
Rev. 11-11-11
REFRIGERANT PIPING
FROM OUTSIDE UNIT
OR INTERIOR "BS"
BRANCH SELECTORS
THE REFNET KITS ARE SUPPUED WITH INSULATION
INTENDED TO FIT OVER THE MAIN BODY OF THE "REFNET"
JOINT AFTER INSTALLATION OF THE "REFNET" KIT IS COMPLETE.
IMPORTANT: SEE NOTE@) BELOW
MIN. 20"
AFTER ELBOW
MIN. 40" BETWEEN
REFNETS
TYPICAL VRV "REFNET" REFRIGERANT
BRANCH PIPING DEVICE INSTALLED
IN A TRUE AND LEVEL POSITION
PARALLEL TO CEIUNG BELOW OR
/FLOOR STRUemR, ABO>l'
LONG SWEEP
ELBOW OR LONG
BEND OF SOFT
COPPER (TYP)
1-------------1~~-TO TYPICAL INTERIOR
TERMINAL UNIT
MIN. 20"
TYPICAL VRV
"REFNET" DEVICE
BEFORE ELBOW
LONG SWEEP
ELBOW OR LONG
BEND OF SDFT
COPPER (TYP)
TO TYPICAL INTERIOR
TERMINAL UNIT
DIAGRAM
TO TYPICAL INTERIOR
TERMINAL UNIT
PLAN VIEW OF TYPICAL "REFNET"
INSTALLATION FOR BRANCH REFRIGERANT PIPING
( REFER TO MANUFACTURERS INSTRUCTIONS)
Rev. 11-11-11
,,------71
I"
1
"
/1
/
"
/
//
1
"
1
""
IL _ _ _ _ _ _
J45 deg. MAX
1/"
1
,<' / /
,,/
1
~
--.;t-
45 deg. MAX
-:q.
----------~
NOTE:
IN CASES WHERE PIPING/TUBING NEEDS TO DROP BELOW OBJECTS,
(BEAMS, DUCTS, CONDUITS, PIPES ETC.) PIPING SHALL HAVE LARGE RADIUS
TURNS AS INDICATED ABOVE (NO MORE THAN 45 DEGREES PER FITTING)
TO PREVENT TRAPPING OF REFRIGERANT.
DETAIL -
PIPING OFFSET BELOW OBJECT
ELEVATION VIEW
Rev. 11-11-11
Summary of the Commissioning Request Procedure
The following outlines the procedure for smooth processing of the installing contractors
commissioning request:
1. Contractor completes the Request for Supervised Commissioning form
2. Contractor submits the Request to Hoffman & Hoffman, Inc.
3. Supervising personnel will contact the installing contractor to schedule the
commissioning.
4. Contractor completes the Pre-Commissioning checklist and submits to the Hoffman &
Hoffman Coordinator a minimum of 48 hours prior to the scheduled commissioning.
5. The contractor, salesperson and supervising personnel meet at the jobsite on the
scheduled date to perform the Supervised Commissioning session.
6. By completing and signing the Pre-Commissioning checklist, the contractor confirms and
represents that the job is ready for commissioning. If upon arrival on the scheduled day
for the commissioning it is found that any portion of the job is not ready for
commissioning, the contractor shall be subject to additional fees.
7. The installing contractor is responsible for arranging access to the equipment on the day
of the commissioning. This includes notifying the necessary parties at the site to insure
access to all components of the system. The contractor must provide any ladders, lifts,
keys, or other devices necessary to access the equipment.
This supervision of commissioning is to offer supervision of the contractor performing
the commissioning onsite. The installing contractor must have adequate personnel
onsite at the time of the assisted commissioning. The installing contractor is responsible
for providing all service tools, test equipment, refrigerant, and other supplies necessary
to conduct the commissioning.
DAIKIN AC (Americas), Inc.
TEL: 866-4DAIKIN
FAX: 972-245-1038
[Link]
1645 Wallace Drive, Suite 110
Carrollton, TX 75006 USA
Request for Supervised Commissioning
SRO#:___________
DATE REQUESTING Commissioning:___________________
Instructions for submitting Supervised Commissioning request:
Submit this form to the Service Coordinator at least 14 days prior to a requested assisted commissioning
(techsupport@[Link] or FAX 972-245-1038). Within 3 business days of receipt of the request, the
Daikin Area Service Manager will contact you to schedule the Commissioning and provide a SRO # to
reference any future correspondence to this work order. The form must be filled in its ENTIRETY with a
signature and a Purchase Order to be placed on the schedule. Please refer to the Daikin AC
commissioning policy for full details regarding any fees associated with this Commissioning.
Request will not be honored without required purchase order(s) from Distributor/Rep).
Purchase Order (P.O.) for Commissioning: __________________(Must Include to schedule)
Note: Must be OPEN P.O. or a Not to Exceed Amount Purchase order.
Contractor Information
Company Name:
City, State & Zip:
Phone/Fax #:
Contact:
Email Address:
Rep or Distributor Information (Must supply Purchase Order)
Company Name:
City, State & Zip:
Contact:
Phone:
Email Address:
Site Information:
Must have specific job location address
Job Name:
Address:
City, State & Zip:
Contact:
Phone:
Equipment Information
Number of Systems to be Commissioned _______________
Note: each system will require a separate form
Request - 1-
Ver. ELEC
DAIKIN AC (Americas), Inc.
1645 Wallace Drive, Suite 110
Carrollton, TX 75006 USA
TEL: 866-4DAIKIN
FAX: 972-245-1038
[Link]
Equipment Serial Number Information
OUTDOOR UNIT(s)
Outdoor Serial
Numbers
Outdoor Model #
Quantity
of Indoor
Units
Quantity
of BS
Boxes
System 1
System 2
System 3
System 4
System 5
System 6
System 7
System 8
System 9
System 10
System 11
System 12
NOTE: if more than 12 Systems complete additional form
Indoor Unit
Model Number(s) and serial numbers:
QTY
Model #
Serial No.
QTY
Request - 2-
Model #
Serial No.
Ver. ELEC
DAIKIN AC (Americas), Inc.
TEL: 866-4DAIKIN
FAX: 972-245-1038
[Link]
1645 Wallace Drive, Suite 110
Carrollton, TX 75006 USA
Controller(s):
Specialized Control(s) (Must complete Controls CHECKLIST)
Model Number
Itouch (DCS601C71) / WEB (DCS004A71)/ Bacnet (DMS502B71) / Lonworks (DMS504B71)
Quantity
Model Number
Additional Accessories
Manufacturer
Description
Model Number
Description
Status of Installation
Refrigerant Piping Completed
Electrical Wiring Completed
Drain Piping Completed
Yes
Yes
Yes
No
No
No
If no, anticipated completion date
If no, anticipated completion date
If no, anticipated completion date
Please refer to the Daikin AC commissioning policy for full details regarding any fees associated with this Commission. A
commissioning date will not be scheduled until all required information is completed and submitted to Daikin AC. Within 3 business
days a Daikin representative will contact you with a date. Please note:
1.
2.
3.
4.
All equipment must be running and wiring issues identified prior to Daikin arriving onsite.
You agree that you will be responsible for any tools and Freon needed on-site.
Daikin request the system to be pressure tested to 550 PSIG for 24hrs.
Daikin request a triple evacuated to below 500 microns and must hold 500 or below for 1 hr.
5. Daikin requires a 2 wire, stranded, non-shielded, 18 gauge. This will ensure that there are no
communication issues when the system is started up.
The above must be achieved before DAIKIN arrives on-site to complete this commission. If this
is not completed when Daikin arrives you will be charged an extra fee.
Contractor Signature:
Date Submitted:
..
Internal Use Only
SRO Number:________
Request - 3-
Ver. ELEC
DAIKIN AC (Americas), Inc.
TEL: 866-4DAIKIN
FAX: 972-245-1038
[Link]
1645 Wallace Drive, Suite 110
Carrollton, TX 75006 USA
Pre-Commissioning Checklist required 48 hours before a scheduled
commission.
In an effort to provide the highest level of service, the following checklist is provided to insure that all
necessary installation items are completed prior to a scheduled supervised commissioning of VRV and
VRV-S systems. Please fill out the form completely and email to techsupport@[Link] or FAX 972245-1038. For a supervised system commissioning, submit this form at least 48 hours prior to the
scheduled commissioning. The below listed installation related items must be completed prior to our
arrival. Failure to complete the items listed below may result in additional charges per the Daikin AC
Commissioning Policy. Please fill out 1 per system.
Commissioning
SRO#:___________
INSTALLING CONTRACTOR AND SITE INFORMATION:
Installing Contractor:
Telephone:
E-Mail:
Fax:
Job/Location Name:
Site Address:
City:
State:
Number of Outdoor Units:
Zip:
Number of Indoor Units:
Install Completion Date:
Requested Commissioning Date:
SITE CHECKLIST
1.
REFRIGERANT PIPING
Yes
(a)
Has all system piping been completed in accordance with installation
guidelines?
(b)
Has the system piping been pressure tested and leak checked?
If the system has been pressure tested, what pressure was applied?
(c)
PSIG
Was a standing pressure test performed?
What was the duration of the standing pressure test?
(d)
HOURS
Has the system piping been evacuated?
MICRONS
How many microns was the system evacuated to?
How long was the evacuation held?
HOURS
(e)
Has the total liquid line length been calculated?
(f)
List the total line lengths for each pipe size used?
1/4 O.D.
3/8 O.D.
1/2 O.D.
Has the additional refrigerant charge been calculated?
If charge has been calculated what is the amount?
(g)
No
LBS
OZ
Has all system piping been insulated, including RefNET and flare connections?
Checklist-1-
Ver. ELEC
DAIKIN AC (Americas), Inc.
1645 Wallace Drive, Suite 110
Carrollton, TX 75006 USA
TEL: 866-4DAIKIN
FAX: 972-245-1038
[Link]
SITE CHECKLIST (cont.)
2.
ELECTRICAL CONNECTIONS
(a)
Have all line voltage connections been made to Indoor/Outdoor units?
(b)
Have all control wiring connections been made?
(c)
Have the remote controllers been installed?
(d)
Are any Remote sensors being used?
Yes
No
Yes
No
If so, where are they installed?
(e)
What type and gauge wire was used for control wiring?
(i.e. 18AWG stranded non-shielded)?
TYPE:
(f)
What is the supplied line voltage?
L1
(g)
3.
GAUGE:
L2
L3
If new construction, is building still being supplied with temporary
power?
INDOOR UNITS / BRANCH SELECTOR BOXES
(a)
If using ducted fan coil units, has all duct work been connected?
(b)
Have the condensate drain lines been installed and was the
supplied vibration brake hose used?
(c)
Are any externally supplied condensate pumps being used?
If yes, has condensate pump safety circuit been wired into indoor
unit control board?
(d)
(e)
4.
If using ducted fan coil units and factory installed return air filter
has been removed or if return air flow has been converted to
return air to rear of unit, is any additional air filtration being
provided?
Have Branch Selector boxes been wired for Line voltage and has
control wiring been connected?
OUTDOOR UNITS
Yes
(a)
Have compressor shipping brackets been removed from
compressor base?
(b)
Has outdoor unit been properly secured?
(c)
Has the outdoor unit been installed with proper clearances?
(d)
Has drainage of outdoor unit condensate been taken into
consideration?
No
I hereby certify that all items on this list have been checked, and that all information is correct.
I further verify that the job is ready for commissioning. I realize that if upon arrival to the commissioning the job is not
ready for start up, that I will be subject to additional fees as described in the Daikin Policies and Procedures Guide.
Checklist-2-
Ver. ELEC
DAIKIN AC (Americas), Inc.
TEL: 866-4DAIKIN
FAX: 972-245-1038
[Link]
1645 Wallace Drive, Suite 110
Carrollton, TX 75006 USA
Controls Checklist an Activation Keys
i-Touch,
BACnet
Lonworks
Send Form to: TECHSUPPORT@[Link]
Please fill in ALL information to activate
Quali f i e d A g e n t n a m e :
i - T o u c h
C o n t r o l l e r
Basic Software ID
MAC Address:
case sensitive 7 digits
white sticker on I-Touch
Building Location
City, State
Building Type:
(OFC,RES, Medical, BANK, etc)
Number of
Floors
Floor Size
24VAC Power to
Controller:
(area sq. ft.):
Yes
No
Number of D3 Ports:
Number of Daikin Indoor Units
Number of Daikin Outdoor units:
Number of Systems:
Crestron Interface with itouch?
Yes
WEB OPTION
Yes
No
No
Web
Software ID:
IP Address (must be static IP):
Subnet Mask:
case sensitive
Default Gateway Address
Host Name:
Preferred DNS Address:
Alternate DNS Address:
PPD Option
NOTE: MUST provide MAC address and Basic Software ID for WEB and PPD option
Yes
No
NOTE: MUST provide MAC address and Basic Software ID for the WEB and PPD option
PPD Software ID:
Brand of KW Meter:
case sensitive
Number of KW Meters:
Model of KW Meter:
B A C N E T : Yes
24VAC Power to
Controller:
IP Address:
Yes
No
No
Device Instance Number:
Allowable range: 0-4194303)
FRONT END SYSTEM
(must be static IP):
MANUFACTURER:____________
Subnet Mask:
MODEL:_____________________
Default Gateway Address:
L O N W O R K S : Yes
No
FRONT END SYSTEM
24 VAC Power to Lonworks:
Yes
No
MANUFACTURER:________________
MODEL:________________
By completing these forms, you hereby certify that all items on this list have been checked, and that all information is correct. You further verify that the job is
ready for commissioning. You realize that if upon arrival to the commissioning the job is not ready for start up, that I will be subject to additional fees as described
in the Daikin Policies and Procedures Guide.
Checklist-3-
Ver. ELEC
DAIKINJlC'
absolute comfort
Commissioning Policies and Procedures
Confirmation of Pre-Commissioning Data
I hereby certify that all items on this list have been checked, and that all information is
correct.
I further verify that the job is ready for commissioning. I realize that if upon arrival to
the commissioning the job is not ready for start up, that I will be subject to additional
fees as described in the Daikin Policies and Procedures Guide.
Contractor Signature:
Date:
14