REALISING
POTENTIAL in SOLUTIONS
FOR DRILLING WASTE
MANAGEMENT
ABOUT SCOMI OILTOOLS
Scomi Oiltools is one of the worlds leading providers of
innovative and state-of-the-art drilling waste management
solutions and services, featuring a highly qualified team
of over 2,500 engineers and professionals, a combined
experience of over 60 years, spread over 46 locations in 26
countries, and round-the-clock technical support to serve
the oil and gas industry worldwide.
Scomi Oiltools offers a comprehensive range of Solids
Control, Containment, Handling, Treatment and Disposal
solutions together with associated engineering and
management services, which are custom-developed to your
requirements.
Scomi Oiltools has a long track record of client satisfaction
dating back to 1963, when the company was founded.
Our client base includes major oil and gas operators and
drilling contractors, all of whom are becoming increasingly
concerned with environmental issues.
Whatever the requirement, small or large, Scomi Oiltools
will provide the most cost-effective and process-efficient
solution utilising the latest technology and experienced
personnel.
At Scomi Oiltools, it is our ultimate goal to help you
recognise and realise your vast potential. Thereby
optimising your productivity and catalysing your businesses
to new levels of performance.
Scomi Oiltools Realising Potential.
OUR STRATEGY
Scomi Oiltools Drilling Waste Management Services reduce
the waste generated during drilling activities to acceptable
environmental levels.
Our waste management services are based on our Waste
Management Hierarchy which governs the way we deal
with solids control and waste disposal, in all of our drilling
activities worldwide. In its basic form, this hierarchy is
divided into four levels:
reduction at source
recycling
treatment
disposal
To ensure that these steps are adhered to, accurate
planning, which takes into account both environmental
protection as well as cost-effectiveness, is imperative. This
involves studies to review both the project and the disposal
criteria. Ultimately, the methods employed follow the Best
Practicable Environmental Option (BPEO) and Best Available
Technology Not Entailing Excessive Cost (BATNEEC)
practices.
Installation, Operation and
Maintenance
Scomi Oiltools has highly skilled staff to ensure that our
equipment is correctly installed, fully operational and wellmaintained. Our employees are on-call worldwide, 24 hours
a day, everyday and are trained to provide support at a
moments notice.
In addition, our company carries comprehensive spares in
numerous stocking locations to ensure minimum disruption
or down-time to our clients operations arising from any
technical incidents.
Project Management
In order to achieve specific objectives within a specified
timescale and budget, Scomi Oiltools has developed a
clear and concise Drilling Waste Management Programme.
This programme, which is available to clients as a whole or
in parts (according to clients needs), enables us to:
i dentify waste streams, discern performance indicators
and offer the best, cost-effective technical solutions and
resources available.
etermine the best methods for safe and healthy
d
operational practice and management controls.
rovide our clients with a report on specific
p
performance data that includes recommendations
for future improvements.
Drilling Waste Management Solutions
SOLIDS CONTROL
SCM-PrimaG 4P Linear Motion Shale Shaker
SCM-Ellipse 4P Shale Shaker
SCM-Extra Life Shaker Screens
SCM-VDG 1000 Vacuum Degasser
SCM-VDG 1200 Vacuum Degasser
SCM-A600 Atmospheric Degasser
SCM-Desander
SCM-Desilter
SCM-PrimaG 4P Mud Cleaner
SCM-4800 VFD Decanter Centrifuge
SCM-5500 VFD Decanter Centrifuge
SCM-CF2564 VFD Decanter Centrifuge
SCM-Mud Cooler
SCM-Centrifugal Pump
SCM-Agitator Standard
SCM-Agitator HELH
CONTAINMENT AND HANDLING
SCM-Rig VacTM Vacuum System
SCM-Offshore Rig VacTM Containerised Vacuum System
SCM-Hippo Vacuum Unit
SCM-Venturi System
SCM-Screw Conveyor System
SCM-Skip Filling Station
SCM-Container
SCM-CIP Clean In Place Tank Cleaning
SCM-CIP Portable Clean In Place Tank Cleaning
SCM-MSB Mixing, Shearing & Blending System
SCM-CBP 800 Cuttings Blowing Pump
SCM-VCCSTM Vacuum Continuous Collection System
SCM-Bulk Storage System
SCM-Bulk Transport
TREATMENT AND DISPOSAL
SCM-DCI Drilled Cuttings Injection System
SCM-DCI Data Acquisition and Automation
SCM-Slurrification System
SCM-Extractor Cuttings Dryer
SCM-CEC TM Chemically Enhanced Centrifugation
SCM-Cartridge Filtration Unit
SCM-VPL DE Vertical Pressure Leave
SCM-Hammer Mill Thermal Treatment
SCM-Drill Cuttings Bioremediation
SCM-Disposal
SCOMI Oiltools
SCM-PrimaG 4P Linear
Motion Shale Shaker
Efficient vibration isolation;
excellent flow and solids handling
capabilities whilst delivering drill
solids with low OOC%.
Solids control
SCM-PrimaG 4P Linear Motion Shale
Shaker (Available with 3 Panels)
FEATURES
BENEFITS
H igh G force linear motion shaker with 7.3 gs
SCM shakers are engineered to minimise
Large screening area of 30 ft (2.79 m ).
Small equipment footprint.
D urable polyutherane wedge blocks hold
Large screening area and high G force.
of vibrational force.
screens securely in place.
Baskets are fully seal welded and stress
relieved.
2 layers of powder coat. 1
layer is baked-on,
zinc-rich epoxy for corrosion resistance and
abrasion resistance final coat.
st
screen wear.
Produces a performance rating of 210 ft2 g
(19.5 m2 g).
Vibrators are equipped with long-life bearings
producing less noise and can be used with
a variable frequency drive in ordinary and
hazardous atmospheres.
Efficient vibration isolation, hence a quiet
machine during operation.
Seal welded baskets reduce corrosion and
increase machine life.
M inimal maintenance required.
SCM-Ellipse 4P Shale Shaker
(Available with 3 Panels)
Progressive elliptical motion shaker with
SCM shakers are engineered to minimise
Large screening area of 30 ft (2.79 m).
Small equipment footprint.
D urable polyurethane wedge blocks hold
Large screening area.
Low weir height.
Efficient vibration isolation, hence a quiet
Baskets are fully seal welded and stress
Seal welded baskets reduce corrosion and
2 layers of powder coat. 1
M inimal maintenance required.
6.25 gs of vibrational force.
screens securely in place.
relieved.
layer is baked-on,
zinc-rich epoxy for corrosion resistance and
abrasion resistance final coat.
SCM-Extra Life Shaker Screens
SCM-VDG 1000 Vacuum Degasser
st
Triple-layered sandwich construction.
Simple perforation pattern.
Bonded to perforated panel.
Rugged structural support.
A vailable in EL screen cloth.
screen wear.
machine during operation.
increase machine life.
A PI RP 13C (ISO 13501) compliant.
A bility to handle high flow-rates.
Longer screen life.
C ut point integrity.
M inimal screen blinding.
5 hp (3.73 kW) TEXP electric motor with starter Skid-mounted unit.
and fan guard.
Low-maintenance float assembly.
Processing capacity of 1000 gpm (3785 lpm). Fail-safe overflow valve.
U p to 29 Hg performance for viscous fluids. Easy access to baffles and float switch.
14,075 in (9.08 m ) of baffle surface area.
C ompact design for easy installation.
Epoxy-coated internal surfaces for corrosion M inimal moving parts for reliable operation.
resistance.
2
SCOMI Oiltools
Solids control
FEATURES
SCM-VDG 1200 Vacuum Degasser
5 hp (3.73 kW) TEXP electric motor with starter Skid-mounted unit.
and fan guard.
Low-maintenance float assembly.
Processing capacity of 1200 gpm (4542 lpm).
Fail-safe overflow valve.
U p to 29 Hg performance for viscous fluids.
Easy access to baffles and float switch.
18,768 in (12.1 m ) of baffle surface area.
C ompact design for easy installation.
Epoxy-coated internal surfaces for corrosion
M inimal moving parts for reliable operation.
resistance.
2
SCM-A600 Atmospheric Degasser
BENEFITS
10 hp (7.5 kW) TEXP 1750 rpm electric motor
with starter and fan guard.
Processing capacity of 600 gpm (2270 lpm)
with 16 ppg (1.92 sg) drilling fluid.
A djustable mounting bar (15).
H igh-efficiency impeller design.
Rugged and compact design.
SCM-Desander
A vailable in 2 cones 1000 gpm / 3785
lpm and 3 cones 1500 gpm / 5678 lpm
configurations.
of sand-sized particles
Removal
(40 100 microns).
A djustable apex.
Rugged polyurethane construction.
N o cleaning required.
External surfaces protected by industrial
grade polyurethane.
Epoxy-coated internal surfaces for corrosion
resistance.
C ompact design for easy installation.
M inimal maintenance required.
H igh resistance to heat and abrasion.
ceramic insert available to prolong
Optional
the useful life of the cone.
Easy
to operate and maintain.
addition to the solids control
Economical
system.
SCM-Desilter
FEATURES
BENEFITS
A vailable in various inline or round
H igh resistance to heat and abrasion.
O ptional ceramic insert available to prolong
configurations (8, 12, 16 & 20 cones models)
with processing rates of up to 1200 gpm
(4542 lpm).
Removal of silt-sized particles
(12 74 microns).
Adjustable apex.
Rugged polyurethane construction.
SCM-PrimaG 4P Mud Cleaner
(Available with 3 Panels)
the useful life of the cone.
Easy to operate and maintain.
Economical addition to the solids control
system.
Linear Motion Shaker with 7.3 gs of
SCM shakers are engineered to minimise
Large screening area of 30 ft (2.79 m).
Small equipment footprint.
D urable polyurethane wedge blocks hold
Large screening area.
Low weir height.
Efficient vibration isolation, hence a quiet
vibrational force.
screens securely in place.
screen wear.
machine during operation.
Cones constructed from rugged polyurethane. Seal welded baskets reduce corrosion and
increase machine life.
Baskets are fully seal welded and stress
relieved.
M inimal maintenance required.
2 layers of powder coat. 1 layer is baked-on,
st
zinc-rich epoxy for corrosion resistance and
abrasion resistance final coat.
SCM-4800 VFD Decanter Centrifuge
(Available with GBD Gear Box Drive)
Stainless steel rotating assembly.
Replaceable plows to increase service life.
Tungsten carbide scroll inserts for reduced
maintenance costs and improved solids
conveyance.
H ard-faced solids discharge ports.
Rugged construction and oilfield skid for the
toughest environments.
A djustable effluent ports for increased solids
removal performance.
Variable frequency bowl and conveyor drives
designed for infinite speed configurations.
Runs efficiently at high speeds for long
periods of time for efficient solids separation.
Ideal for processing un-weighted or weighted
drilling fluids.
Effective for high-speed, low-gravity solids
separation or for low-speed, high-gravity
solids recovery.
Torque overload protection shuts down feed
pump to reduce packing off.
SCOMI Oiltools
Solids control
SCM-5500 VFD Decanter Centrifuge
(Available with GBD Gear Box Drive)
FEATURES
BENEFITS
Stainless steel rotating assembly.
Replaceable wear inserts and plows to
Runs efficiently at high speeds for long
increase service life.
Tungsten carbide scroll inserts for reduced
maintenance costs and improved solids
conveyance.
Rugged construction and oilfield skid for the
toughest environments.
A djustable effluent ports for increased solids
removal performance.
Variable frequency bowl and conveyor drives
periods of time for efficient solids separation.
Ideal for processing un-weighted or weighted
drilling fluids.
Effective for high-speed, low-gravity solids
separation or for low-speed, high-gravity
solids recovery.
Torque overload protection shuts down feed
pump to reduce packing off.
Vibration limit switches for increased safety.
designed for infinite speed configurations.
SCM-CF2564 VFD Decanter Centrifuge
C arbon steel rotating assembly.
Replaceable plows to increase service life.
Tungsten carbide scroll inserts for reduced
maintenance costs and improved solids
conveyance.
H ard-faced solids discharge ports.
Rugged construction and oilfield skid for the
toughest environments.
A djustable effluent ports for increased solids
removal performance.
Runs efficiently at high speeds for long
periods of time for efficient solids separation.
Ideal for processing un-weighted or weighted
drilling fluids.
Effective for high-speed, low-gravity solids
separation or for low-speed, high-gravity
solids recovery.
Torque overload protection shuts down feed
pump to reduce packing off.
Vibration limit switches for increased safety.
Variable frequency bowl and conveyor drives
designed for infinite speed configurations.
SCM-Mud Cooler
O ilfield proven technology titanium plate
type heat exchangers.
Robust construction the plate heat
exchangers are manufactured from highquality stainless steel and / or titanium alloy.
Lowers the circulation temperature in deep,
high-temperature wells and helps to lower
mud costs.
Reduces potential operational problems with
bits, motors and downhole tools.
C ompact dual skid design.
M aintains the circulating temperatures
below formation temperature which helps to
Reliably in the oilfield for many years.
maximise hole stability.
Easier installation of the mud cooler system, or
tailored to suit individual rig layouts.
SCM-Centrifugal Pump
FEATURES
BENEFITS
Full and semi-open impellers.
Stainless steel casing nuts.
Inboard bearings consisting of high-quality
Replaceable wear pads.
Each skid-mounted pump package
double row angular contact ball bearings or
cylindrical roller bearings.
O utboard bearings consisting of two high-
is designed to ensure job site ease of
maintenance and serviceability.
M echanical seals that combine tungsten
carbide and Viton bellows to extend seal life.
quality single row angular contact ball
bearings.
SCM-Agitator Standard
H elical bevel gearing housed in rugged cast-
External oil sight glass is provided, so oil level
Each helical bevel gear stage is 98% efficient
H omeostatic internal pressure is maintained
iron gearbox.
(13% more efficient than a typical worm gear).
Lower seal arranged to accommodate grease
pocket and create four-tier gearing protection.
Lower bearing always stays in contact with
uncontaminated lubricant.
SCM-Agitator HELH
can be checked at a glance.
by vent plugs in the gearbox to prevent
pressure build-up that could blow out an oil
seal.
Lower bearing can be maintained from the
top of the tank to eliminate need for in-tank
inspections.
Lower horsepower requirement and running
C ustom designed for specific requirement.
costs.
H igh-efficiency, low-horsepower design.
ower installation costs due to less number of
Shafting is straightened to tight tolerances for Lagitators.
long seal life and smooth operation.
The high-efficiency HE-3 impeller typically
used in oilfield applications is fabricated from
heavier material than normal and features an
axial flow impeller.
The gear box is specifically engineered for
agitators.
Engineered for mixing oilfield viscous fluids
for deep tank applications in excess of 30 ft
(9.1 m) utilising a single agitator.
Internal weir / dam to eliminate risk of leaks
into mud pits, if seal breaks.
Improved efficiency and longer gear box life
due to structure of agitator.
SCOMI Oiltools
CONTAINMENT AND HANDLING
SCM-Rig VacTM Vacuum System
FEATURES
BENEFITS
A collection and discharge system for drilling
M inimises safety incidents from spillages.
Reclaims drilling fluids from drill floor, shaker
fluids.
C leans out sumps, drilled cuttings containers
house and mud pits.
and ditches.
SCM-Offshore Rig VacTM Containerised
Vacuum System
SCM-Hippo Vacuum Unit
D NV approved container.
Sound attenuation.
50 hp or 100 hp.
Simple installation.
M inimises safety incidents from spillages.
Reclaims drilling fluids from drill floor, shaker
O ilfield proven technology.
A nti-static construction with all parts
Reliable equipment in the oilfield.
N o build-up of static electricity.
Flexible installation with the compact skid
constructed from anti-static or conductive
materials.
C ompact skid design.
Q uick hook up with only the rig air supply,
suction, and discharge lines connected to
operate the unit.
SCM-Venturi System
D rill cuttings collection from solids control
equipment.
U sed for drilled cuttings injection,
slurrification or bulk handling operations.
house and mud pits.
design. The Hippo vacuum unit can be
installed almost anywhere onboard.
Improves safety in workplace environment by
allowing quick and easy removal of spillages.
C an transport cuttings long distances.
M inimal operating intervention.
SCM-Screw Conveyor System
FEATURES
BENEFITS
C ontinuous collection and discharge of drill
Low-power requirement.
C ontinuous discharge.
M inimal operator intervention.
cuttings from solids control equipment.
Efficient transfer of drill cuttings to containers
or barge.
SCM-Skip Filling Station
A vailable with either 2, 3, or 4 bays for cuttings Efficient transfer of drill cuttings to containers.
skips.
Efficient continuous flow of cuttings to
cuttings skip.
D ischarge from auger to cuttings skip, easily
controlled with use of knife gates.
SCM-Container
C ontainment of drilling waste for onward
transportation to treatment or disposal site.
Sealed containers reduce risk of spillage.
Stackable design.
SCM-CIP Clean In Place Tank Cleaning
W ash water supplied at 10 bar and
N o man entry required reducing potential
D egreasing agent improves the cleaning
Permit time is reduced.
Pit cleaning times are reduced compared to
100 US gpm.
and reduces the cleaning time.
Tank cleaning head provides up to 360
programmable impact coverage to the walls.
W ash water is re-circulated back to the buffer
tank minimising waste volumes.
H oses contain embedded wire to avoid
electrostatic issues.
safety risk.
man entry methods.
D egreasing chemical is re-circulated
minimising waste volumes for disposal.
Short installation time.
Permanent automatic installations can be
completed.
SCOMI Oiltools
CONTAINMENT AND HANDLING
SCM-CIP Portable Clean In Place
Tank Cleaning
FEATURES
BENEFITS
D ual pump skid providing 400 gpm wash
Portable or permanent automated systems
D ual pump skid has capability to run 4 nozzles
Fully automated option.
Re-circulation of wash water back to storage
water at 225 psi (16 bar) or single pump skid
providing 200 gpm of wash water at 225 psi
(16 bar).
(clean multiple tanks at once).
tanks.
C lean pipe manifolds.
Environmentally friendly wash solutions.
N o man entry to mud tanks.
Reduce non-productive rig time.
A ll chemicals used are environmentally safe.
Integrated mixing, shearing and blending
M odular system can be supplied in different
Process time: 30 60 mins per tank (depends
on tank geometry and solids build-up).
50 100 bbls of wash solution storage
capacity.
SCM-MSB Mixing, Shearing & Blending
System
available.
system.
variants to suit client requirements.
H igh-rate bentonite and barite mixing.
Single power source due to unique manifold
design.
H igh-turbulence polymer shearing.
Low-turbulence lubricant / inhibitor blending.
SCM-CBP 800 Cuttings Blowing Pump
(Available in CBP 60)
N o moving parts in contact with product.
W ill convey slurries, sludges, and solids.
C onveying system is fully enclosed.
Flexible installation to suit rig layout.
H igh-containment capacity, in excess of
40 tons per hour (based on SG 2.0).
A llows the cuttings to be pumped straight to a
boat / barge or bulk storage tanks / containers
on the rig.
Exposure to drill cuttings significantly reduced.
C rane lifts are minimised, improving offshore
safety.
SCM-VCCSTM Vacuum Continuous
Collection System
FEATURES
BENEFITS
H igh velocity airspeed (approx. 280 ft/sec)
C ontinuous vacuum collection and discharge-
The primary air mover provides a vacuum
C ollection into DWCs in remote locations
capable of conveying both wet and dry
materials.
source up to 15 Hg and operates below 85 Db.
SCM-Bulk Storage System
Reduce the number of lifts necessary.
Industry leading reduced discharge time
empty multiple tanks at once, variable
discharge rates, 21 cfm (35 m/hr per tank),
less complex discharge system.
Reduced height (10 ft tank) boat stability.
SCM-Bulk Transport
18 bulk tanks give a boat capacity of approx.
352 metric tons (352,000 kg).
C uttings conveyed pneumatically at 150 psi in
conjunction with CBP 800.
N o moving parts. Maintenance in bulk tanks
and CBP 800 reduced.
H as the ability to handle true solids up to
possible due to the system capacity to isolate
and / or operate into one or two DWCs.
interconnecting hoses between the VCCS and
DWCs allow this.
A utomated system available for increased
operability data acquisition.
Various size options available to suit
application.
Can handle dry and wet cuttings and slurries.
Fast boat installation (done in hours).
A ll components designed to DNV 2.7.1 and all
electrical components are ATEX approved.
Bulk tank support frames can be configured to
suit most supply vessels.
C uttings can be conveyed over long distance
(150 ft vertical and over 500 ft horizontal).
75 mm.
C BP 800 has automated control system
and pressure relief valves for protection of
personnel and equipment.
SCOMI Oiltools
TREATMENT AND DISPOSAL
SCM-DCI Drilled Cuttings Injection
System
FEATURES
BENEFITS
Slurrification of drilling waste and injection
In-situ option for treatment and disposal of
System grinds and classifies cuttings. Fluid
Is a relatively inexpensive process.
H igh-pressure gauges to measure injection
Increased data collection and automated daily
D igital viscometer to measure viscosity while
PLC operates the slurry skid reducing the
M ass flow metre measures flow rate, volume
U nit operated from one central control panel.
Reduced down time.
Ease of operation.
into suitable sub-surface stratum.
is added together with viscosifiers (when
required) prior to injection.
SCM-DCI Data Acquisition and
Automation
pressure at the annulus and injection pump.
building injection slurry.
and density for slurry injected.
Programmable Logic Control (PLC) controlled
slurry unit to semi automate the slurry unit.
SCM-Slurrification System
drilling waste.
reporting.
chance of error and improving efficiency.
Slurrification of drill cuttings for injection,
dispersal to seabed or bulk transfer to shore.
C an disperse cuttings away from subsea
Blowout Preventers (BOP) and / or templates.
A utomated versions available.
SCM-Extractor Cuttings Dryer
C an be used for all drilling wastes.
H orizontal basket easier access for feed and
Lower operator intervention ease of access
Scroll internal scroll controls solids retention
cleaned without disassembly of the dryer.
maintenance.
time.
Screen proprietary, conical screen design
minimises bridging and blinding while
providing enhanced tolerance of lostcirculation material.
SCM-CEC TM Chemically Enhanced
Centrifugation
C hemical treatment of drilling fluids to
remove ultrafine particles.
C oagulation and flocculation techniques
utilised to bring ultrafine particles together for
subsequent removal from fluid by decanting
centrifuge.
Recovered water can be recycled to rig
thereby minimising water requirements for
drilling fluid and cement.
and maintenance allows for superior up time.
Ease of maintenance conical screen can be
Footprint a more compact unit than
competing designs.
SCM-Cartridge Filtration Unit
FEATURES
BENEFITS
64 x 40 cartridge capability.
Spring assisted opening for one man
Rapid cartridge change-outs.
M anifold for series or parallel flow.
C artridge stand-offs to avoid dirty fluid
operation.
Pressure differential gauge.
Stackable skid design.
A ll manifolding SS308 stainless steel.
SCM-VPL DE Vertical Pressure Leave
Plate and frame type.
Removes 90 98% of solids load from fluid.
H ydraulically driven, air operated.
Stackable skid design.
8 10 bbls (brine)/min throughput
contamination during cartridge change-outs.
H igh efficiency minimises cartridge use and
maximises cut-point efficiency.
C leaning takes 20 minutes after filtration
cycle.
(400 sq ft unit).
A ll manifolding SS308 stainless steel.
SCM-Hammer Mill Thermal Treatment
A n efficient method of thermally treating drill
cuttings contaminated with oil-based mud.
O il is recycled to the drilling fluid system or
can be used as a fuel.
Treated solids can be used as landfill liner or
road-fill.
SCM-Drill Cuttings Bioremediation
M any types of bacteria exist which allows for a Relatively low-cost treatment.
variable bio-system.
U seful by-product.
System uses naturally occurring bacteria /
N o delays due to equipment down-time.
fungi.
System is relatively simple and safe to
manage.
SCM-Disposal
Where possible, Scomi Oiltools will always eliminate the need for disposal by seeking out a local
market for any by-products. In instances where this is not possible, disposal to a landfill site will be
considered.
SCOMI Oiltools
Disclaimer
Although the information in this document is presented in good faith and believed to be correct, Scomi Oiltools makes no representations or warranties as to the completeness or accuracy of the information.
Information is supplied on the condition that the persons receiving the same will make their own determination as to its suitability for their purposes prior to use. In no event will Scomi Oiltools be responsible
for damages of any nature whatsoever resulting from the use of or reliance upon information from this document or the products to which the information refers.
Scomi Oiltools does not warrant the accuracy or timeliness of the information in this document and has no liability for any errors or omissions in the information.
This document is provided on an as is basis. No representations or warranties, either expressed or implied, of merchantability, fitness for a particular purpose or of any other nature are made hereunder with
respect to the information set out herein or the products to which the information refers.
Copyright 2012 Scomi Oiltools Bermuda Limited. All Rights Reserved.
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