Technip & ROVs - IMechE visit
281h May 2014
Donald FAULDS - Engineering Manager, Remote Systems Unit
Aberdeen, 28th May 2014
Technip
take it further.
11
Agenda for the evening
6:30 pm Presentation
About Technip
Subsea Construction
ROV Operations
Quad 204 project example
7pm Workshop visit
7:20pm Demonstration: ROV Robotics & Simulator (50/50)
7:40pm Demonstration: Simulator & ROV Robotics (50/50)
Spm Finish
Technip
Technip
11
Technip Today
With engineering, technologies and project management, on land and at sea, we safely and
successfully deliver the best solutions for our clients in the energy business
Worldwide presence with 38,000 people in 48 countries
Industrial assets on all continents, a fleet of 34 vessels (7 of which under construction)
2012 revenue: 8.2 billion
[ Energy is at the core of Technip
4
Technip
11
Three Activities, One Technip
Subsea
Design, manufacture and supply of
deepwater flexible and rigid
pipelines, umbilicals and riser
systems
Subsea construction, pipeline
installation services and Heavy Lift
Six state-of-the-art flexible pipe
and I or umbilical manufacturing
plants
Five spoolbases for reeled pipeline
assembly as well as four logistic
bases
Offshore
Engineering and fabrication of
fixed platforms for shallow waters
(TPG 500, Unideck)
Engineering and fabrication of
floating platforms for deep waters
(Spar, semi-submersible
platforms, FPSO)
Leadership in floatover technology
Floating Liquefied Natural Gas
(FLNG)
Construction yard
A constantly evolving fleet
strategically deployed in the world's
major offshore markets
[ The best solutions across the value chain
5
Onshore
Gas treatment and liquefaction
(LNG), Gas-to-Liquids {GTL)
Oil refining (refining, hydrogen
and sulphur units)
Onshore pipelines
Petrochemicals (ethylene,
aromatics, olefins, polymers,
fertilizers)
Process technologies (proprietary
or through alliances)
Biofuel and renewable energies
(including offshore wind)
Non-oil activities (principally in life
sciences, metals & mining,
construction)
Technip
A Unique Worldwide Footprint
A UNIQUE FLEET
[
34
To underuke our offshore [Link],
we operate a specialized fleet comprised of
veuels
(of which 7 are under construction) which is unique in the industry.
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CONSTRUCTION
RIGID Rm-LAY
&HAY
AND HEAVY LIFT
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Lagos Port ~
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Dande ' \ Luanda
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Regional Headquarters / Opmltlng centers
Manufacturing plants (flexible plpellnes)
Manufacturing plants (umbillcals)
A Construction yard-A Logistic bases
Spoolbases
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Technip
Around 38,000 People Throughout the World,
Growing Close to Clients
Fleet & others
750
[109 Nationalities across 48 countries
Technip
7
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Our Values
Our values are operational. They have ensured our success to the present
and will take us forward.
We are inspired by them
Our industry believes in them
Our clients experience them
Our brand reflects them
Building the
future
Trusting the team
Doing the right
thing
Encouraging a fair
return for all
Technip
Technip
Technip Subsea Construction
Products
Umbilicals
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Services
Deep Water
Installation
& Construction
Flexible Pipes
Rigid Pipelines
Architecture and Engineering
Hybrid Risers
Flexible/rigid pipelaying
(Reel, S-Lay & J-Lay)
Heavy Lift Operations
Inspection,
Repair & Maintenance
Technip
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Technip Operations & ROVs
"Eyes and
hands" of
deepwater
construction
operations
Technip
11
11
Work Class ROVs
Thrusters:
4x horizontal,
4x vertical
Acoustic beacon
{hidden)
Sonar
Lights
7-Function
manipulator
Upper Cameras
Lower Cameras
5- Function
grabber
--------
Manip Camera
{hidden)
Auxiliary hydraulic
functions
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Technip
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Work Class ROVs
Overview of a generic ROV system
ROV
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Technip
11
Work Class ROVs
Overview of a generic ROV system
Tether up to 35mm
diameter
Tether
27mm (slightly heavy}
Floatation
Kevlar fibre
Power conductors
Fibre Optic tube
(or} 35mm (neutral}
Up to 1100m
Tether
_)
ROV
Technip
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Work Class ROVs
Overview of a generic ROV system
Umbilical
Tether Management System {TMS)
Tether
Management
System
(TMS)
Top Hat
Stores tether for ROV.
De-couples ROV from vessel motion
Capacities range from 300m to 11 OOm
Tether
..___)
A few Technip systems are "garage"
type TMS {e.g. Deep Energy)
ROV
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Technip
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Work Class ROVs
Overview of a generic ROV system
Umbilical
Umbilical typically
40-45mm diameter
Steel Armor
Plastic sheath
Power conductors
Fibre Optic tube
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Tether
Management
System
(TMS)
Top Hat
Tether
Technip
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Work Class ROVs
Overview of a generic ROV system
Umbilical
Umbilical
Tether
Management
System
(TMS)
Top Hat
Launch & Recovery System (LARS)
might be A-frame, gantry type or a
moonpool cursor
Tether
Technip
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Work Class ROVs
Overview of a generic ROV system
Umbilical
Umbilical
Winch is hydraulic on older systems
and electric on newer
--- ._____)
Tether
Management
System
(TMS)
Top Hat
Tether
ROV
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Technip
11
Work Class ROVs
Overview of a generic ROV system
Umbilical
Winch
Launch &
Recovery System
(LARS)
A-Frame
Umbilical
Tether
Management
System
(TMS)
Top Hat
Tether
ROV
User controls
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Technip
11
Work Class ROVs
Overview of a generic ROV system
Umbilical
440V
Power
Distribution Unit
Console
Winch
Launch &
Recovery System
(LARS)
A-Frame
ROVs use 3-phase 440V from vessel but
transform up to 3000V for efficient
power delivery through the umbilical
ROVs have sophisticated power
monitoring equipment and specific
electrical safety regulations
Tether
Management
System
(TMS)
Top Hat
Tether
ROV
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Umbilical
Technip
Inertia and ROVs
ROV is "floating" but has up to 5000kg of inertia and a large surface area.
Cross-current on ROV damages grabber
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Technip
Project Example:
BP Quad 204 & DMaC service
23
Technip
BP Quad 204
ORTH
s EA
'
BP Quad 204 is a massive re-work of
the Schiehallion Field
24
Technip
11
BP Schiehallion
Northwest
Folnaven-1
.,. 3,000m
o.---
Schiehallion and Foinaven fields are FPSO based fields West
of Shetland.
400m water depth and exposed Atlantic position
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Pioneering 1990s use of ROV-only deepwater installation
techniques
Technip
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Quad 204 Development
_
----
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...._....
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NORnt WEST DRILL CENTRE
LO'fAL DRILLCENTIIE
!INCLUDING SOUnt LOYAL l
~- ~hudul1lil;lrt
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4-
NORTH DRILL CENTRE
./
WEST DRILL CENTRE
/
26
aNTRAl DRIU CENTRE
f ,.-
,,.
JP KENNY
New FPSO, drilling and major re-work of all subsea jumpers.
Technip
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DMaC Pipe connection
DMa C
.A drag to pBace oonneetion system. Provides flexible. interuptable installation with
jumper, tree and manifold separately deployed in any sequence. Connection of first
and second end can be months apart. Posltilordng of the jumper requires [Link]
connection to the surface
SubseaTree
Hosting Inboard
Porch
27
ROV
Subsea Manifold
Hosting Porch
Make-up Tool
Technip