Effective Date : 15.02.
09
Part Category :
Rev. No. : 00
OBU :
Format No.:
File no. :
CTV
PART INSPECTION TEST STANDARD CUM JOINT INSPECTION REPORT
Inspector
Engineer
Supplier
JUDGEMENT
RETAIN PERIOD
1Months
IS : 2500
PART NAME
POWER CORD
REF. STD.
PART NUMBER
EAD53594701/702
LOT NO.
MODEL NAME
ULTRA SLIM
LOT QTY.
Status
Insp
No.
Check Point
Specs.
Length ( L )
2000 +50/-0.0
Length ( L3 )
For Extn. 01 =175 10 mm ,
02 = 250 10 mm ,
25 +0.0 / -10 mm
Instrument/ Method
Meauring Tape/ Scale
Meauring Tape/ Scale
Meauring Tape/ Scale
AQL/ Level
Frequency
Place
EVERY LOT
Supp
EVERY LOT
LG
EVERY LOT
Supp
EVERY LOT
LG
EVERY LOT
Supp
S2/ 1.5
S2/ 1.5
S2/ 1.5
LG
EVERY LOT
Pin Diameter
5.05 -0.1/+0.0mm
Micrometer
Supp
S2/ 1.5
LG
EVERY LOT
Pin Height
17.0 0.5mm
vernier
Supp
S2/ 1.5
LG
Appearance
No Damage on the surface of
plug and cord & IS 694 and Part VISUAL
No. Should Print on cord
EVERY LOT
Supp
EVERY LOT
LG
EVERY LOT
Supp
EVERY LOT
LG
EVERY LOT
Supp
S2/ 2.5
Functional
No discountinuity between
Countinuity
1. Red
Between Molded
wire to Red wire
Plug & terminal
[Link] wire to Black wire
Pull test
Pull test
Dielectric strength
between conductor
Insulation resistance
between conductor
RCIR NO
DATE
IQC DECISION
Engineer
LGEIL
JUDGEMENT
SUPPLIER NAME
Length ( L1 )
Inspector
Safety
LG Electronics India (P) Ltd.
F/IQC/CTV/1547
Multimeter
Connector should meet the force
of 8Kgf ( Min.)
Push pull gauge
Groumat should meet the force
of 15Kgf ( Min.)
Push pull gauge
Apply 2000V AC For 1min. & cut
off current 5mA. There should be
no dielectric breakdown
Apply 500V DC For 1min. It
should be more than 100 M
H.V. Tester
I.R. Tester
SPECIAL CHECK POINT :
1. This standard applies to the parts supplied to LGEIL against the referred part no. only
2. Record the next user major problem as inspn. Item
S2/ 1.5
n=2
C=0
n=2
C=0
n=13
C=0
n=13
C=0
LG
EVERY LOT
Supp
LG
EVERY LOT
Supp
EVERY LOT
LG
EVERY LOT
Supp
EVERY LOT
LG
EVERY LOT
Supp
EVERY LOT
LG
EVERY LOT
Supp
EVERY LOT
LG
Process capability( )
Non
Zst
Insp.
More than Target (CTQ dimn Only)
Zlt
OBSERVATIONS
X1(9)
X2(10)
X3(11)
X4(12)
X5(13)
X6(14)
X7(15)
X8(16)
Z-Value
Zst
Zlt
OK/
NG
3. Sampling should be done as per this standard.
4. The characteristics given in this PIS cum JIR are for guidance [Link] std's are ultimate & shall prevail.
Effective Date :
Part Category :
Rev. No. :
OBU :
Format No.:
File no. :
PART INSPECTION TEST REPORT
Inspector
Supplier
Engineer
Inspector
Lalita
JUDGEMENT
JUDGEMENT
SUPPLIER NAME
RETAIN PERIOD
PART NAME
REF. STD.
PART NUMBER
LOT NO.
MODEL NAME
LOT QTY.
1 Months
Status
Insp
Check Point
Core detail
Colour of core
Dia of core
No. of strends
Dia of strends
COPPER
O d of cable
Colour of outer sheeth
Specs.
Instrument/ Method
AQL/ Level
Frequency
10 Total length of cable (L)
11
Length L-1
Length L-2
12
Length L-3
Place
Supp
Supp
Supp
Supp
Supp
Supp
Supp
Supp
Supp
Supp
Supp
Supp
Functional
1
Countinuity
Supp
Supp
Terminals
Sleeve& hst
RCIR NO
DATE :
IQC DECISION
No.
Supp
Crimping pull force
Supp
Appearance
Supp
SPECIAL CHECK POINT :
3. Sampling should be done as per this standard.
4. The characteristics given in this PIS cum JIR are for guidance [Link] std's are ultimate & shall prevail.
Engineer
Process capability( )
Non
Zst
Insp.
More than Target (CTQ dimn Only)
Zlt
OBSERVATIONS
X1(9)
X2(10)
X3(11)
X4(12)
X5(13)
X6(14)
X7(15)
X8(16)
Z-Value
Zst
Zlt
OK/
NG
WIRE TEST REPORT
S. NO
TESTING PARAMETRES
ISTRUMENT
1 NO. OF CORE
2 WIRE COLOUR
3 NO. OF CONDUCTOR
SPECIFIDE
OBS.
4 DIA OF CONDUCTOR
SPECIFIDE
OBS.
5 DIA OF OUTER
SPECIFIDE
OBS.
6 CONDUCTOR RESISTENCE SPECIFIDE
OBS.
7 ELONGATION
SPECIFIDE
OBS.
8 H V TEST
SPECIFIDE
OBS.
9 THICKNESS OF SHEETH
10 APEARENCE
UNIT
[Link] CPEL/QUALITY/0
[Link]. 01 ISSUE DT.24/11/11
DATE..
OBSERVED VALUE
1
2
3
4
5
TESTED BY
APPROVED BY
