INSTALLATION

INSTRUCTIONS FOR PART

#30020 SAFEINJECTION
SYSTEMS

2005, Snow Performance, Incorporated

Contents:
Introduction
Installation Mechanical
Electrical Connections
Output Options
Operational Settings
Application Index
Optional Flow Gauge
Optional Wastegate Solenoid
Optional EBC Relay
Optional Supercharger Bypass Solenoid
Disclaimer
Contact Us

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CAUTION
You must completely read though these instructions before installing and
operating this product. Failure to do so can result in damage to this
product and the vehicle.

2005, Snow Performance, Incorporated

Introduction
The SafeInjection system by Snow Performance is designed to ensure
reliability for highly modified performance vehicles using the Boost
Cooler Water/Methanol Injection Systems. The unit can detect low flow
situations and will output a 12 volt trigger signal in the event a fault
occurs.
Note This system is not intended for Stage One Snow Performance
systems.

Installation: Mechanical
The SafeInjection unit can be installed in the engine bay of the vehicle.
Do not mount the unit directly on the engine block or damage to the
product may result.
Insert the high pressure line from the output of the pump into the
quick connect fitting labeled PUMP on the front of the
SafeInjection unit. Pull on the hose after inserting to insure a
tight connection. A clean, straight hose end is needed to ensure a
tight seal. A razor blade can make for a good hose end.
Insert a second high pressure hose into the quick connect fitting
labeled NOZZLE on the front panel. The other end of this hose is
to be connected to the nozzle holder included in the Boost Cooler
kit. If you have a Solenoid upgrade, it can be installed on the
hose between the output of the SafeInjection unit labeled
NOZZLE and the injection nozzle.
IMPORTANT: NEVER OPERATE SAFEINJECTION
WITHOUT ALL NOZZLES IN PLACE AND CONNECTED TO
THE TUBING. DOING SO WILL DAMAGE THE FLOW
METERING SYSTEM.

2005, Snow Performance, Incorporated

In MPG-MAX systems, the purple SafeInjection wire is attached to the

Green controller output wire. This will make SafeInjection active under
Power Mode. When using SafeInjection with a base stage 3 system,
connect the Purple wire to the White output wire from the controller.
Injection Status LED
Red
Red

White

To Application Control
Red

Warning LED

Throttle Plate

White

Green

Red
Green
BoostCooler
Controller

Contact Us:
Phone
Office
Fax
Tech Support Line (Toll Free)

(719) 633-3811
(719) 633-3496
(866) 365-2762

Yellow
SafeInjection

Web
[Link]

Black
Black

Purple

Boost Pressure Source

Red
Black

Pump
Air Flow

Red

+12 Volt Key On

Engine Ground
Wire Connection

Email
sales@[Link]
customerservice@[Link]
tech@[Link]

Low Fluid LED

Black

White

Black

Mail
Snow Performance, Inc
1017-A East Highway 24
Woodland Park, CO 80863

Installation: Electrical

Connect the Green wire from pin 1 to the device that will receive the
12 volt Trigger signal. (See application guide for details.)
Connect the Red wire from pin 2 to a 12V key-on power source.
Connect the Black wire from pin 3 to a secure ground or battery
negative terminal.
Connect the Purple wire from pin 4 to the pump power wire or output
wire from the controll unit. Do not connect the Purple wire in such a
way that it receives direct 12V battery power. It must get its signal
from the output of a Stage Two or Stage Three control unit. In MPGMAX applications, the Purple Wire connects to the Green ouput
wire from the MPG-MAX controller.
Connect the Yellow wire from pin 5 to the Blue Wire on the optional
Flow Guage (P/N 30510 or 30520). The gauges Puprle Wire is
grounded for full birghtness, Red is to power, and Black is to ground.

2005, Snow Performance, Incorporated

Notes
The contents of this document are subject to change without prior
notice. No part of or this entire document may be reproduced in any
form without prior written permission of Snow Performance, Inc
under the copyright except for private use.
The names, addresses and telephone numbers mentioned are
current as of August 1, 2009. Note that this information is subject to
change. Please refer to [Link] for current
information.

2005, Snow Performance, Incorporated

Disclaimer

Output Options

Do not use this product until you have carefully read the following
agreement.
This sets forth the terms and conditions for the use of this product.
The installation of this product indicates that the BUYER has read
and understands this agreement and accepts its terms and
conditions.
Performance products by their nature are designed to increase
horsepower and performance not engineered in the original vehicle
and the increased stress could result in damage to related systems.
This is a high performance product use at your own risk.
Snow Performance Inc., Its agents, employees or owners shall not
be under any liability whether in contract or otherwise whether or not
resulting from our negligence or contents of information supplied for
any damage or loss resulting from such information.
The BUYER is responsible to fully understand the capability and
limitations of his/her vehicle according to manufacturer
specifications and agrees to hold the SELLER harmless from any
damage resulting from failure to adhere to such specifications.
The SELLER disclaims any warranty and expressly disclaims any
liability for personal injury or damages. The BUYER acknowledges
and agrees that the disclaimer of any liability for personal injury is a
material term for this agreement and the BUYER agrees to
indemnify the SELLER and to hold the SELLER harmless from any
claim related to the item of the equipment purchased. Under no
circumstances will the SELLER be liable for any damages or
expenses by reason of use or sale of any such equipment.
The BUYER is responsible to obey all applicable federal, state, and
local laws, statutes, and ordinances when operating his/her
vehicle, and the BUYER agrees to hold SELLER harmless from any
violation thereof.
The SELLER assumes no liability regarding the improper
installation or misapplication of its products.
It is the installer's responsibility to check for proper installation and if
in doubt, contact the manufacturer.

The SafeInjection unit monitors the flow of Water/Methanol in the

system. When flow drops below the units adjustable set point for the
specified period of time, the fault trigger will go to a high state of 12 volts.
In addition to the supplied LED, this trigger can be used to signal the
following:

2005, Snow Performance, Incorporated

To reduce timing with an ignition/timing controller such as an MSD or

other after market ignition enhancer (see applications below).

Aftermarket engine computer. See ECU instructions to trigger a less

aggressive tune.

Part #30100 provides a solenoid to be used with the SafeInjection

system for turbo vehicles equipped with an after market boost control
devise. In the event the SafeInjection activates, the solenoid will
open, allowing full boost pressure to the turbo waste gates. This will
limit the maximum boost pressure of the engine to that set by the
waste gate springs.

Part #30200 provides a relay to be used with the SafeInjection

system for turbo vehicles equipped with a stock boost control bleeder
valve or electronic boost controller. In the event the SafeInjection
activates, the relay will open to cut power to the bleeder valve or EBC,
allowing full boost pressure to the turbo waste gate(s). This will limit
the maximum boost pressure of the engine to that set by the waste gate
springs.

Part #30300 provides a solenoid to be used with a BOV or diverter

valve with the SafeInjection system for supercharged vehicles. In
the event the SafeInjection activates, the solenoid will close and
divert boost from the valve. This will cause the valve to open and
limit max boost.

The trigger signal can deliver up to 1.5 amps to drive a solenoid or relay.

2005, Snow Performance, Incorporated

Optional: #30300 Supercharger Bypass Solenoid

Operational Settings
Adjustable low flow limit
The left dial on the SafeInjection unit controls the lowest allowed flow. It
is adjustable from 100ML/MN to 600ML/MN. The dial is set to
100ML/MN when it is turned fully counter-clockwise. It is set to
600ML/MN when it is turned fully clockwise. Be very gentle when
adjusting the dials, as they are very precise and do not require excessive
force. Many systems function below 600ML/MN. A 175 nozzle will flow
250 ML/MN at nominal pump pressure for example.

This solenoid allows the SafeInjection system to decrease the boost pressure of a
supercharged vehicle in the event of a low flow situation. When the SafeInjection
module detects a low flow situation, a 12V signal is sent on the green wire to one of
the black wires of the solenoid, redirecting boost pressure. This prevents boost
pressure from reaching the bypass, causing it to open and reduce boost pressure to
the engine. Please refer to the diagram below for installation.
To Outlet Side
of Supercharger
EXH

Boost Signal Port

Bypass Valve/

Boost Control
Solenoid (If
Applicable)

To Air Inlet Side

of Supercharger

Ground

Adjustable Delay
To SafeInjection Green Wire

The SafeInjection unit has a user adjustable delay that can be used to
control the speed at which the trigger signal is activated. The delay is
adjustable from 0.1 seconds (full counter clockwise) to 1.5 seconds (full
clockwise). This delay prevents a 12V signal from being sent during a slow
ramp up of injection or when injection is gradually being reduced.

Tuning Tip:
If the min flow is set at a high value and the time delay is set at a low
value, the system may send out a 12V output as injection gradually ramps
up, due to the system not yet passing the selected low flow value at low
boost/airflow levels. Adjust the time delay upward to compensate for this.

CAUTION:
NEVER RUN SAFEINJECTION WITHOUT A NOZZLE. DOING SO
WILL DESTROY THE FLOW METERING CAPABILITY OF THE
UNIT.

2005, Snow Performance, Incorporated

Boost Signal
Vent to
Atmosphere
CYL

IN
SafeInjection
Solenoid

Under normal conditions the solenoid allows pressure and airflow to pass
through from the CYL port to the EXH port. In the event that a 12V signal from
the SafeInjection module reaches the solenoid, it will redirect pressure and
flow to the IN port. This keeps boost pressure from reaching the bypass and in
turn allows the bypass to open, reducing boost pressure to the engine.
Mechanical Installation:
Use the included hose barbs in the ports of the solenoid. It is not necessary to install
a hose barb on the IN port of the solenoid, as it will vent pressure to atmosphere in
the event of a low flow situation. Use a small amount of E6000 GOOP (available at
any parts or crafts store) sealant on the threads to prevent pressure leaks. The boost
signal goes to the CYL port. Connect the EXH port to the bypass valve pressure
sensor port. If the vehicle is equipped with a boost control solenoid as well as a
bypass, connect the outlet of that solenoid to the CYL port. Connect the EXH port
to the bypass valve as show above.
Electrical Installation:
The SafeInjection solenoid has two black wires. One goes to ground, and the other
connects to the green wire from the SafeInjection harness. DO NOT connect the
solenoid to the green wire from the control unit harness. Either black wire can go to
ground or the green SafeInjection wire.

2005, Snow Performance, Incorporated

Optional: #30200 EBC Relay

APPLICATION INDEX

This relay harness allows the SafeInjection system to cut the

power supply to an electronic boost control device (referred to in the
diagram and instructions as an EBC Device). This can be an
aftermarket boost controller or a stock boost control solenoid or
bleeder valve.
SafeInjection
EBC Relay

Turbo

Part #
SNOW 30100

Description
Aftermarket Boost
Regulator

SNOW 30200

Stock boost bleeder Lowers Max Boost

solenoid
psi

SI Connection
NC Solenoid

Notes
SI opens solenoid to limit
boost to max wastegate psi.

Normally Closed
Relay

NC relay opens electrical

connection of stock
solenoid to limit boost to
max wastegate psi.

EBC Power
Supply Wire
Aftermarket ECU

Yellow Wire
Terminal 30
EBC Power
Supply Wire
Red Wire
Terminal 86
SafeInjection
Green Wire

Black Wire
Terminal 85
Ground

SuperCharger

Cut Power
Supply Wire for
EBC Device
MSD

Description
AEM

Function
Retard timing or
lower boost

SI Connection
NOS Solenoid
Input trigger.

Notes
SI sends signal to input of
aftermarket ECU. User
defined safety settings.

Part #
SNOW 30300

Description
Centrifugal

Function
Lowers Max Boost
psi

SI Connection
Solenoid

SNOW 30100

03-'04 SVT Cobra

Mustang, Ford
Lightning Truck

Lowers Max Boost

psi

NC Solenoid

Notes
SI enables solenoid that
allows boost to open Bosch
BOV which limits max boost
psi.
SI enables solenoid to allow
vacuum to stock boost bypass actuator.

Part #
MSD-6520

Description
Retard Function
Digital-6 Plus
Single Stage Retard
Ignition
Start/Retard Control

MSD-8982

"

Application Index

MSD-8975

SafeInjection
Green Wire

Function
Lowers Max Boost
psi

Green Wire Terminal 87A

EBC Power Wire

EBC Power
Wire

EBC
Device

Electrical Installation:
o The Green wire from the SafeInjection harness connects
to the Red wire on the relay. This wire is on the opposite
side of the relay from the Black ground wire.
o Cut the power supply wire for the EBC device. Connect the
EBC device side of the cut wire to the Green wire from the
relay.
o Connect the Yellow wire from the relay to the power supply
side of the cut wire.
o Connect the Black wire to a solid ground point.

2005, Snow Performance, Incorporated

Mallory

Accel

Crane

SI Connection
Pink Wire
Violet Wire

MSD-8970

Digital Retard
Control
3-Stage Retard

Multi Stage Retard

4 wire

3 Stage Retard

3 wire

MSD-6200
MSD-6420
MSD-6462

6A
6AL
6BTM

MSD-8980

Timing Controller

Part #
MAA-685

Description
Function
HyFire VI-A ignition Single Stage Retard

SI Connection
Yellow Wire

MAA-678

HyFire 7C

Four Stage Retard

RET1 to RET4

Part #
ACC-49500

Description
500+

Function
4 stage Retard

SI Connection

ACC-49375

375+

Single Stage

ACC-49355

Timing Retard
Module

Part #
CRN-60006446

Description
TRC-2

Requires 8980
Requires 8980
Manual Nob / Boost
psi
Single Stage Retard

Gray & Black

Yellow wire
Gray wire

Function
Single Stage

2005, Snow Performance, Incorporated

SI Connection

Notes
0.1 - 9.9 Deg retard
adjustable
10deg (factory) or 25deg
Relay and remove from
ground to enable retard
Relay and remove from
ground to enable retard

SI drives NC relay, Open

circuit activates retard
Notes
0.1 - 15 deg retard
adjustable
0.1 - 15 deg retard
adjustable
Notes
0.1 - 20 deg retard
adjustable
0.1 - 15 deg retard
adjustable
SI drives relay to ground
gray wire
Notes
0 - 20 deg retard adjustable

Optional: SafeInjection Flow Gauge

Optional: #30100 Wastegate Solenoid

To Yellow
SafeInjection
Wire

12V Key-On Power

To Ground
for Full
Brightness

This solenoid allows the SafeInjection system to decrease the boost pressure of a
turbocharged vehicle in the event of a low flow situation. When the SafeInjection
module detects a low flow situation, a 12V signal is sent on the green wire to one of
the black wires of the solenoid, redirecting boost pressure. This can be used to
bypass a manual boost controller or a boost control solenoid. By allowing direct
pressure to reach the wastegate, the vehicle will run the lowest boost pressure
possible. Please refer to the diagram below for installation.

Manual Boost Controller

/ Boost Solenoid

EXH
Ground

T Fitting
Boost Signal
from Turbo

Ground

The SafeInjection flow gauge displays your water/methanol flow

rate in ML/MN X10. So if the display shows 50, then the system is
flowing approximately 500ML of fluid per minute.
o

The gauges Blue wire uses the Yellow output wire from the
SafeInjection wire harness.

The Red wire connects to 12V key-on power.

The Black Wire connects to ground.

The Purple wire typically goes to ground.

2005, Snow Performance, Incorporated

CYL

To SafeInjection Green Wire

IN

To Wastegate

Under normal conditions the solenoid allows pressure and airflow to pass
through from the CYL port to the EXH port. In the event that a 12V signal from
the SafeInjection module reaches the solenoid, it will redirect pressure and
flow to the IN port. This bypasses the standard boost control system and
allows full pressure to reach the wastegate, opening it and reducing boost
pressure.
Mechanical Installation:
Use a small amount of E6000 GOOP (available at any parts or crafts store) sealant
on the threads to prevent leaks when installing the included hose barbs. The boost
signal from the turbo goes to the CYL port. Connect the EXH port to the inlet of the
manual boost controller or boost control solenoid. The outlet of the manual boost
controller or boost control solenoid connects to the T fitting. The IN port of the
SafeInjection solenoid connects to another port on the T fitting. The third port on
the T fitting connects to the wastegate.
Electrical Installation:
Connect one black wire to ground, and the other to the green wire from the
SafeInjection harness.

2005, Snow Performance, Incorporated