Completion Workover Riser System
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FMCs Well Access Completion Workover Riser (CWOR) system is used for
installation, completion and intervention of Subsea Trees. It can be configured
for FMCs Enhanced Horizontal and Vertical Subsea Tree systems in addition to
legacy and other suppliers Subsea Tree equipment.
The system is designed and qualified in compliance with the industrys highest
standards, including ISO13628-7 and Safety Integrity Level 2 (SIL-2).
FMC provide full system integration of the CWOR system with the subsea
equipment and vessel to reduce complexity of interface management, and
therefore minimize operational risk.
Completion Workover Riser System
FMCs close ties with customers has lead to the development of
world class systems and products, enabling our clients to operate
in regions and environments that only 5 years ago exceeded the
critical limits of current technology. Well integrity with fatigue
management is a key driver for our system design, which ties in
with FMCs philosophy of providing total system integration.
System Specification
Intervention Workover Control System:
Multimode Hydraulic Power Unit/Master Control Panel rated for SIL-2 ESD and EQD
Tree umbilical and reel system with umbilical disconnect system
Landing String umbilical and reel system
Lubricator Valve umbilical and reel system
Surface Flow Tree jumper
Umbilical Deck Jumpers and Emergency Shutdown Panels
Electro Hydraulic Workover Control Module (WOCM)
Riser Monitoring and Management - optional
Technical Description
FMCs CWOR system is available in pressure ranges
from 5,000 psi to 15,000 psi and bore sizes from 5 1/8
to 7 1/16.
The system complies with ISO13628-7, has the
capability for Safety Integrity Level 2 (SIL-2) control
of both emergency shutdown (ESD) and emergency
quick disconnect (EQD), whilst delivering accelerated
response times, and is configurable to suit anchored,
Dynamically Positioned and Jack-up vessels.
Surface equipment:
(ISO13628-7 rated)
Surface Flow Tree (SFT) SIL-2 for production
shutdown. Available in 7 1/16 10,000 psi and
5 1/8 15,000 psi
Wire Line / Coil Tubing adapter
Swivel
Riser Slick Joint - also called Cased Wear Joint
Upper Tension and Stress Joints
Tension Frame
Riser system:
(ISO13628-7 rated)
With FMCs CWOR system, operators can
benefit from:
Minimal operational costs with less offshore
personnel
Minimal third party equipment on the vessel
Minimal operational risk through system
integration
Minimal operational risk through Safety Integrity
Level 2 (SIL-2) rated fast response control system
Minimal risk and maximum operating envelope
through use of optional Riser Monitoring and
Management
Available in:
5 1/8 10,000 psi drill pipe style
5 1/8 to 7 1/16 casing riser style
5 1/8 to 7 1/16 union nut style
Dual bore and mono bore
Safety Joint protection system
CWOR valve package equipment:
(ISO13628-7 rated)
All products available in 5 1/8 10,000/15,000 psi and 7 1/16 10,000 psi
Single or Dual Lubricator Valves
EDP system with High Angle Release Connector and Retainer Valve
LRP configurable with safety heads, Grip Seal Rams and Shear Seal Rams rated to SIL-2
Annulus access via dual bore riser or via independent flexible hoses
Completion Workover Riser System Overview
Lubricator Valve
Functions:
The Lubricator Valve (LV) is a ball valve controlled by a separate control umbilical
which can be configured as single or dual assemblies.
It is a working valve which allows long wireline or perforating assemblies to be
rigged up and run into the well.
The LV therefore allows the Landing String to be used in lieu of very long
wireline lubricator assemblies above the surface flowhead. It therefore saves time
and improves job safety.
Designed to withstand dropped object impact from above (i.e. tools).
Chemical injection porting is also provided both between and below the valves if
required.
Emergency Disconnect Package
Functions:
The Emergency Disconnect Package (EDP)
contains a Retainer Valve (RV) which
closes (cuts and seals wireline and/or coil
tubing) just prior to unlatching the EDP
connector, preventing hydrocarbon leakage
to the environment.
Provides a high angle release Emergency
Quick Disconnect (EQD) connector which
can unlatch under applied bending
moments from a vessel drift or drive off
scenario.
Lower Riser Package
IWOCS HPU/MCP
Functions:
Functions:
Together with the EDP, the Lower Riser
Package (LRP) serves as a Subsea Tree
running and retrieval tool and remotely
controlled fail safe main safety barrier
towards the well during vertical intervention.
It can be configured with a combination of
Safety Heads, Grip Seal Rams (GSR) and
Shear Seal Rams (SSR).
It can be left in a secure status at any time
when the C/WO riser is disconnected from
the subsea tree system.
It provides cutting and sealing capability
for small drill pipe, coiled tubing, wireline &
slickline.
Pressure test capability from above.
The LRP also facilitates circulation of the
C/WO riser string and cut coil tubing if fitted
with a combination of Grip Seal and Shear
Rams.
Can be configurable for multiple Subsea Tree
upper hub interfaces (both monobore and
dual bore).
No single failure in the IWOCS will
cause an unintended system shut-down,
unacceptable risk for personnel safety,
environment or loss of financial assets.
HPU/HDU/MCP can be one or several
containers, typical 12-35ft. They are
DNV 2.7-1 certified and A60 fire rated
containers, with a control room section
and a hydraulic section.
Shutdown, PSD/ESD/EQD panels are
included in system.
Remote control panel for installation
in driller cabin will show the same
information as HMI in MCP control room.
Redundant communication, A and B side
with WOCM on EDP and SCM on Tree, is
typically signal on power.
SIL-2 rated safety system.
Umbilicals and Reels
Workover Control Module (WOCM)
Functions:
In riser Landing String (Electro Hydraulic
comms) and Lubricator Valve (Hydraulic comms)
umbilicals are optimized for size to minimize
risk of damage.
Open water umbilicals (Electro Hydraulic and
Optic comms) are multifunction standardized
designs that maximize flexibility towards FMC
and other suppliers Subsea Tree production
control systems.
Umbilical reels can be delivered electrical or
pneumatic driven with a local and remote
control panel.
They can all be run manually or have a constant
tension.
Functions:
Operation of valves and connectors on the EDP, LRP and Workover
Valve on the Subsea Tree.
Operation of connectors on the choke module.
Monitoring of the PT/TT in the main and annulus bore on the LRP.
Close the defined barrier envelopes required for ESD and EQD.
SIL-2 rated system which includes redundant electronic modules
and a manifold block for solenoid valves.
Copyright 2012 | FMC Technologies | All rights reserved | 3D illustrations by Industriell Dokumentasjon
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