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Taiko Bleaching Earth Solutions

This document discusses Taiko, a manufacturer of bleaching earths used in refining edible oils and fats. It produces 480,000 metric tons annually across 7 plants in 3 countries. Bleaching earth functions by adsorbing impurities like metals, oxidative products, and pigments from oils. Taiko ensures quality and sustainability across its production process and delivery. Selecting the right bleaching earth is important for optimizing throughput and costs while maintaining quality in oil refining plants.

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badak
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245 views21 pages

Taiko Bleaching Earth Solutions

This document discusses Taiko, a manufacturer of bleaching earths used in refining edible oils and fats. It produces 480,000 metric tons annually across 7 plants in 3 countries. Bleaching earth functions by adsorbing impurities like metals, oxidative products, and pigments from oils. Taiko ensures quality and sustainability across its production process and delivery. Selecting the right bleaching earth is important for optimizing throughput and costs while maintaining quality in oil refining plants.

Uploaded by

badak
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction to Bleaching Earths
  • Manufacturing Overview
  • Certifications and Compliance
  • Process Details and Optimization

Bleaching

Earths

We UNDERSTAND
Your
REQUIREMENTS

We have our ROOTS


In the PLANTATION
industry

This has enabled us to

UNDERSTAND

Your refining NEEDS


From a wider

PERSPECTIVE

manufacturing plants
in

countries

480,000 mt

total production of acid activated bleaching earth per year

COMPLETE range of bleaching earth


For various types of EDIBLE OILS and FATS

Taiko acid activated clay is accepted virtually by all major refiners


around the globe

UTILISING bleaching earth


to its FULL POTENTIALS

We have been serving the oils and fats and non-edible oil
industries for almost three decades, addressing problems
and offering solutions on plant optimisation and
enhancement of product quality and stability.

Bleaching earth FUNCTIONS:


removal of impurities by
process of ADSORPTION1. Trace metals iron
copper
2. Oxidative products
hydro peroxides
phosphatides
ketones
aldehydes
3. Pigments chlorophyll
xanthophyll
carotene

fit-for-purpose
MANUFACTURING
PROCESS

RAW CLAY

PRODUCT SILO

PRE-TREATMENT

CLASSIFYING

ACTIVATION

WASHING

DRYING

FILTRATION
FILTER CAKE

EFFLUENT

GYPSUM

TANKER

LANDFILL

WATER TO DRAIN

DEWATERING PRESS

NEUTRALISATION

EFFLUENT MANAGEMENT SYSTEM


with safety, health, environment, social and civil responsibilities in mind

bleaching earths

certified
ISO 9001:2008
HALAL
KOSHER
HACCP

In compliance with
FEDIOL
food management system

Delivery

Delivery
info

Storage

Production

Raw clay
mining site

Ground
transport to
port

Raw clay
shipment

Raw clay
stockyard

TAIKO bleaching earth TRACEABILITY

HOW ACTIVATION WORKS?

Typical Crude Palm Oil Quality


Carotene

Phosphatides

Chlorophyll

Iron

Free Fatty Acids

Copper

Hydroperoxides

Moisture &
Impurities

Aldehydes

Monoglycerides &
Diglycerides

Ketones

Soap

BLEACHING
Phosphorus

Iron
Copper

Hydroperoxides

Soap
Chlorophyll

Colour
Bleaching
Plant

Impurities

WHAT MATTERS MOST


Throughput Optimization
Cost Competitiveness

Quality Excellence

HOW TO KEEP THE PLANT RUNNING AT OPTIMUM


THROUGHPUT CONSTANTLY

1. MOST AND FOREMOST IS TO


PREVENT THE PROCESS SYSTEM
FROM FOULING.
2. MINIMISE RECYCLING SLOP OIL BACK
INTO THE PROCESS BY REDUCING ITS
GENERATION

IN WHAT WAYS CAN FOULING BE PREVENTED


1. DRY DEGUMMING MUST BE EFFECTIVE WITH
PROPER SELECTION OF HIGH EFFICIENCY
MIXING EQUIPMENT AND ACCURATE ACID
DOSAGE.
2. USE A GOOD ACID ACTIVATED CLAY WITH
HIGH IMPURITIES ADSORPTION AND
SELECTIVE COLOUR PIGMENTS BLEACHING
PROPERTIES.
3. HAVE A PLANNED ANNUAL THOROUGH
CLEANING OF PROCESS EQUIPMENTS.

Why Bleaching Earth selection is


important in a CPO refining plant
1. A typical dry degumming process only hydrates
out 90% of the total gums present in the CPO.

2. A well engineered wet acid activated clay is able


to adsorb all of the hydrated gums together with
other trace metal contaminants and most of the
heat stable pigments (carotenoids) from the CPO.

WE LISTEN AND PROVIDE


EFFECTIVE
SOLUTIONS TO OUR
CUSTOMERS

Taiko Clay Marketing Sdn. Bhd.

THANK YOU

Level 5, Menara KLK,


No.1, Jalan PJU 7/6,
Mutiara Damansara,
47810 Petaling Jaya,
Selangor, Malaysia

Bleaching Earths
We UNDERSTAND Your REQUIREMENTS We have our ROOTS In the PLANTATION industry UNDERSTAND
manufacturing plants in 7 3 countries
480,000 mt total production of acid activated bleaching earth per year
COMPLETE range of bleaching earth For various types of EDIBLE OILS and FATS Taiko acid activated clay is accepted virtually
UTILISING bleaching earth to its FULL POTENTIALS We have been serving the oils and fats and non-edible oil industries for
Bleaching earth FUNCTIONS: removal of impurities by process of ADSORPTION- 1. Trace metals - iron copper 2. Oxid
fit-for-purpose MANUFACTURING PROCESS
RAW CLAY PRE-TREATMENT ACTIVATION EFFLUENT NEUTRALISATION FILTRATION DEWATERING PRESS WATER TO DRAIN GYPSUM DRYING
EFFLUENT MANAGEMENT SYSTEM with safety, health, environment, social and civil responsibilities in mind

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