MIT COLLEGE OF ENGINEERING AND
DEPARTMENT OFMANAGEMENT
MECHANICAL ENGINEERING
PROJECT SYNOPSIS ON
MULTIPURPOSE MACHINE
SUBMITTED BY:
MUNISH KUMAR (ME-1084)
GAURAV SHARMA (ME-1085)
DIXIT SAHOTRA (ME-1086)
ASHISH BANYAL (ME-1122)
MOHIT KUMAR (ME-1123)
SUBMITTED TO:
Er. NEERAJ KUMAR
(H.O.D MECHANICAL)
MIT COLLEGE OF ENGINEERING AND MANAGEMENT
Table of Contents
INTRODUCTION....................................................................................................... 2
MECHANISMS......................................................................................................... 2
SCHEMATIC DIAGRAM OF PROJECT..........................................................................4
BLOCK DIAGRAM.................................................................................................... 6
MATERIAL REQUIRED AND COST..............................................................................8
BIBLIOGRAPHY....................................................................................................... 9
Page 9
MIT COLLEGE OF ENGINEERING AND MANAGEMENT
INTRODUCTION
To design and develop, implement MULTIPURPOSE MACHINE is our goal. This project
further utilized to reduces time and perform multiple works at a time.
Here, in this project we will use inversions of slider crank chain. These inversions are used to
obtain, reciprocating motion from rotary motion. The reciprocating motion transmits motion
to blade through power transmission system i.e. through pulleys, belt etc. The electric motor
is used to provide power, torque and speed. This provided power and torque is transmitted
through the pulleys, belts and single slider crank also to blade. Controlled rpm is obtained
from using pulleys. And also the power is transmitted to drilling and shaping machine
This project can directly use for its application i.e. drilling, shaping, cutting material in
minimum time. By this project we will reduce 50% production time.
OPERATION TO BE PERFORM BY THE MACHINE
1. Drilling
2. Shaping
3. Cutting
Shaping: The shaping machine is used to machine flat metal surfaces especially where
a large amount of metal has to be removed. As the disc rotates the top of the machine
moves forwards and backwards, pushing a cutting tool. The cutting tool removes the
metal from work which is carefully bolted down
Drilling: Drilling is the operation of producing circular hole in the work-piece by
using a rotating cutter called DRILL. It is the simplest and accurate machine used in
production shop. The work piece is held stationary ie. Clamped in position and the
drill rotates to make a hole
CUTTING: A hacksaw is a fine-tooth saw with a blade held under tension in a frame,
used for cutting materials such as metal or plastics. Hand-held hacksaws consist of a
metal arch with a handle, usually a pistol grip, with pins for attaching a narrow
disposable blade.
Page 9
MIT COLLEGE OF ENGINEERING AND MANAGEMENT
MECHANISMS THAT CAN BE USED:
1. Whitworth quick return mechanism: The Whitworth quick return mechanism
converts rotary motion into reciprocating motion, but unlike the crank and slider, the
forward reciprocating motion is slower rate than the return stroke. This is why it is
called quick return mechanism. At the bottom of the drive arm, the peg only has to
move through a few degrees to sweep the arm from left to right, but it takes the
remainder of the revolution to bring the arm back. This mechanism is most commonly
seen as the drive for a shaping machine.
2. The Scotch yoke mechanism: (also known as slotted link mechanism is a
reciprocating motion mechanism, converting the linear motion of a slider into
rotational motion, or vice versa. The piston or other reciprocating part is directly
coupled to a sliding yoke with a slot that engages a pin on the rotating part. The
location of the piston versus time is a sine wave of constant amplitude, and constant
frequency given a constant rotational speed.
This setup is most commonly used in control valve actuators in high-pressure oil and
gas pipelines. Although not a common metalworking machine nowadays, crude
Page 9
MIT COLLEGE OF ENGINEERING AND MANAGEMENT
shapers can use Scotch yokes. Almost all those use a Whitworth linkage, which gives
a slow speed forward cutting stroke and a faster return.
Scotch yoke mechanism
SCHEMATIC DIAGRAM OF PROJECT
Page 9
MIT COLLEGE OF ENGINEERING AND MANAGEMENT
WORKING:
when power is supplied to the motor it will rotate, a pulley attached to it also rotates. The
power from the pulley is transferred to another pulley using v-belt. The second pulley
contain a shaft which when rotated made the bevel gear to rotate. The bevel gear will make
the drill starts rotating and is now ready to use. The shaft from the bevel gear is linked to the
mechanism stated above and it will make the crank rotate. This rotation will make the ram to
reciprocate.
The forward motion is slow and the return motion is fast. So we will attach the hacksaw to
front and single point tool to the return stroke.
Page 9
MIT COLLEGE OF ENGINEERING AND MANAGEMENT
BLOCK DIAGRAM
A simple block diagram of the overall project design is shown in fig.
below:
Power from electrical motor
Pulley no. 1
Through v-belt
Pulley no. 2
Through shaft to bevel gears
Drilling chuck
From bevel gears shaft to Inversions of single slider crank
Conversion of rotary motion to reciprocating motion
To hacksaw blade and shaper
Page 9
MIT COLLEGE OF ENGINEERING AND MANAGEMENT
Advantages
1.
2.
3.
4.
5.
6.
7.
8.
Increases production rate.
Reduces production time.
Operating principle is simple and easy to understand.
It is economical machine.
Less maintenance.
Unskilled worker also operate.
Less space required.
Multiple operations on single machine
Page 9
MIT COLLEGE OF ENGINEERING AND MANAGEMENT
MATERIAL REQUIRED AND COST:
Serial no.
Material
Units
Cost
1.
Electric motor
1500
2.
Pulleys
500
3.
Bearings
1000
4.
V-belts
500
5.
Gear and pinion
6.
Slider crank mechanism
Not known
7.
Cutter
300
8.
Cooling arrangement
9.
Shaft
10.
Wire
200
11.
Body, Machining, Support
System, tools
2000
12.
Extra expenses
3000
Total
11000
500
1000
2
500
Page 9
MIT COLLEGE OF ENGINEERING AND MANAGEMENT
BIBLIOGRAPHY
Theory of machines (R.S Khurmi)
Production technology
Workshop technology (R. S Khurmi)
[Link]
Page 9
