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Vapor Loss Prevention Solutions

Korea Float provides various floating roof and sealing systems to prevent vapor loss and contamination in stored product tanks. They have expertise in external floating roof seal systems, internal floating roof seal systems, roof drain systems, and aluminum dome covers. Their mission is to provide innovative sealing and vapor loss solutions through high-quality engineering and manufacturing. They aim to be a leader in vapor control systems focused on client and environmental needs.

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100% found this document useful (2 votes)
92 views24 pages

Vapor Loss Prevention Solutions

Korea Float provides various floating roof and sealing systems to prevent vapor loss and contamination in stored product tanks. They have expertise in external floating roof seal systems, internal floating roof seal systems, roof drain systems, and aluminum dome covers. Their mission is to provide innovative sealing and vapor loss solutions through high-quality engineering and manufacturing. They aim to be a leader in vapor control systems focused on client and environmental needs.

Uploaded by

BTE
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction to K-FLOAT
  • Internal Floating Roof
  • Aluminum Dome Cover
  • External Floating Roof Seal System
  • Roof Drain System
  • Floating Suction Line System
  • Swivel Joint Assembly
  • Tank Accessories
  • Certificates
  • History

Stop Loss Keep Clean

[Link]

Best effective prevention for vapor loss and


contamination of stored products

OUR

MISSION

When you engage in Korea Float experience, you gain access to a rich heritage of
expertise, service and innovation unlike any other. Since 1996, a group of experts in
Above-ground Storage tanks have devoted themselves to the best engineering and
mechanical offerings around for Floating Roofs and Sealing systems.
Having set out to create an evolution in effective sealing and vapor loss, Korea Float has
the experience and resources to have developed a vast reservoir of design
understanding, chemical knowledge, manufacturing Know-How and constructing the
reliability and the quality.
Korea Float has made the leap to become a VOC control system industry leader
uniquely focused on the needs of our clients and environmental circumstances.

MAIN BUSINESS
Engineering & Manufacturing
External Floating Roof Seal System (EFR)
Internal Floating Roof Seal System (IFR)
Roof Drain System
Floating Suction & Oil Skimmer System
Aluminum Dome Cover & Waste Water Treatment Facilities Cover System
Tank Accessories

Other business
Installation, Supervision & Inspection
Tank cleaning & Repair

Korea Float Co., Ltd.

Stop Loss Keep Clean

Internal Floating Roof


Many companies in petroleum, petrochemical and tank terminal throughout the world have turned to Korea
Float for its superior design and efficiency on internal floating roof. The long life cycle, excellent emission control
and no maintenance cost are well known now. Korea Floats design and manufacturing method meet API
standards and specified national codes and regulations worldwide.

Vapor Loss Without Floating Roof

Vapor Prevention With K-Float Floating Roof

Korea Floats superior design and its material on Floating Roof are the most effective way of reducing vapor
evaporation and VOC (Volatile Organic Compound) emission to the atmosphere, thus contributing to
environmental protection, fire hazard prevention as well as saving a great deal of money by preventing
evaporation loss.

Advantages of K-Float Floating Roof


- Meeting API 650 Appendix H Standard
API Bulletin 2517 & 2519 (Vapor Loss)
- Highly efficient vapor loss
prevention design
- Excellent quality Seal Material
- Wide range of storage application
- Superior chemical resistance
(100% Aromatic Protection)

[Link]

INTERNAL FLOATING ROOF

Metallic internal floating roofs on floats have their


deck above the liquid, supported by closed pontoon
compartments for buoyancy.
These roof decks are typically constructed of
aluminum alloys or stainless steel.
ORIENTATION OF INTERNAL FLOATING ROOF

Korea Float Co., Ltd.

Stop Loss Keep Clean

Korea Float offers various tank seal designs for any specific service requirement including single & double
wiper seal, foam log seal, and mechanical shoe seal. In addition, many different seal materials are also
available for most petroleum and chemical applications.
Korea Floats Floating Roof utilizes top grade aluminum, high quality Stainless steel and excellent rubber
materials to maximize strength and to assure Corrosion resistance.

Korea Floats Internal Floating Roof Seal System

KFIS-1 : Single Wiper Seal


KFIS-2 : Double Wiper Seal

KFIS-3 : Primary Foam


& Secondary Wiper Seal

KFIS-2

KFIS-3

One economic way of sealing is to apply vapormounted single or double seal type.
Its flexible wiper seal will cover the rim space and
can last long even after long years of floating roofs
movement. 100% aromatic prevention quality will
meet your needs and requirement.

Excellent liquid-mounted foam seal and secondary


wiper seal have been chosen from many
customers around the world. The foam blocks
resilience provides excellent sealing effect and
secondary wiper seal reinforces the sealing effect.

[Link]

KFIS-MS: Mechanical seal

KFIS-MS
Stainless Shoe is always in contact with tank shell due to powerful stainless steel Pusher Spring.
KF Mechanical seal system have been used especially for strong chemical content such as Petrochemical
Industry as well as Petroleum. Continuous seal is perfectly reducing the vapor loss with top quality material.
Mechanical seal systems life time can cover more than several decades.

Korea Float Installation, Maintenance


and Repair services
Inspection
Experts perform regularly scheduled inspection of
tanks with seals to determine whether or not they are
performing safely and efficiently.

Supervision
Experts supervise the complete installation to make
sure of smooth operation.

Repair
Repair work can be done during operation or with
minimum disturbance to operations.

Korea Float Co., Ltd.

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ALUMINUM DOME COVER


Environmental regulations governing petroleum and chemical storage have been recognized worldwide and
more strict policies are demanded to reduce hazardous Vapor emissions. Finding cost-effective ways to
address these regulations is a top priority for storage tank facilities.
Korea Floats al. dome roof has provided environmental efficiency, protected stored products and reduced
maintenance costs, and its reputation has been built on its economic budget, light weight, and simple
installation.

Installation Procedure
- Have the material ready
- Assemble Hub and Beam from the top of the dome.

[Link]

- Lift the dome after assembly.


- Finish up on the tank shell.
- Complete.

KF ALUMINUM DOME COVER Design


Korea Float al. dome roof is supported only from the
rim of the tank. Primary horizontal Thrust is
connected by an integral tension ring. Industry
proven design with Korea Floats experience has
been welcomed and accepted to many parts of the
world.
Korea Float has researched and developed
structurally self supported al. dome roof with
triangulated al. space truss and struts to satisfy
regulations and comply with environmental
awareness. Having API 650 appendix Gas the
basic concept, Korea Float has outdone itself on al.
dome roof design with its accumulated knowledge
on storage tanks of petrochemical and petroleum
industries and long history experience on tank
maintenance services.
Korea Float Al. dome cover can be utilized for various purposes such as water Treatment facilities.

Korea Float Co., Ltd.

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Examples of ALUMINUM DOME COVER


Control Tank
Before

After

Purifire Tank

10 [Link]

Precipitation Tank

Korea Float Co., Ltd. 11

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External Floating Roof Seal System


Korea Floats External Floating Roof Seal has been designed to comply with the requirement of API
630, Appendix C and environmental regulations worldwide. The space between the outer periphery of
the roof and the tank shell shall be sealed by a flexible device that provides a close contact on the shell
surfaces.

Mechanical seal (KF-1 & KF-1S )

KF-1 Pantograph Type Mechanical Seal

KF-1S Spring Type Mechanical Seal

KF1's Pantograph type with counter weight is one of the types


that are popular and welcomed all over the world.

One big advantage of KF1S is its two pusher springs up and


down, which really push shoe plate to the shell. For KF1S
installation, only bolting and nuting are ok without welding.

12 [Link]

KF-2S Spring Type Mechanical Seal


It is used when the pontoon is relatively small. It utilizes a lightgauge metallic band (shoe plate) as the sliding contact with the
shell and a fabric seal to close the annular space between the
metallic band and out rim of the pontoon.

KF-FOAM Seal

There are two types of KF-Foam; one is vapor type and the
other is liquid mounted type.
Regardless of the tank condition and specification, KF-Foam
are liquid tight and its polyurethane foam is in accordance with
ASTM D 3453.

KF-TUBE Seal

KF-7 TYPE FOAM Seal

KF-Tube seal's material can meet various kinds of liquids and


resist chemically strong contents.

KF-7 is a advanced version with support frame holding foams


securely. Foam's flexibility can provide the excellent sealing
effect.

Advantages of Korea Floats


External Seal System
- Meeting API 650 Appendix C Standard
- Superior sealing capability with vapor
- Tight and weather protection
- Wide range of storage applications
- Superior chemical resistance (100% Aromatic Protection)
- Excellent resiliency
- Easy to install
- Extraordinary longevity
Korea Float Co., Ltd. 13

Stop Loss Keep Clean

KF-20 Secondary Seal System for External Tanks


KF 20 Secondary Seal system has proven its excellent sealing ability with vertical shape of sealing blade. KF20
can be used on tank containing all types of crude oils and prevent vapor emission from the stored product.
KF 20 Secondary Seal system is very easy and convenient to install.

KF20 Secondary Seal System

KF20 'I' type wiper seal

14 [Link]

Thank You Letter


We appreciate this chance to meet you and introduce ourselves to you today.
We know that it is never easy to have full satisfaction from the customers,
but we also would like to celebrate the recognition and experiences that we have gained
through the years.
You can always turn to us with questions and inquires you might have,
and your comments and input are always welcome and valuable.
Thank you for your attention and look forward to seeing you again at the job site as well.
Thank you very much.

Korea Float Co., Ltd.


Korea Float Co., Ltd. 15

Stop Loss Keep Clean

Roof Drain System for External Floating Roof


Articulate Rigid Pipe Drain System (Swivel Joint Assembly)
K-Floats Roof Drain System with jointed type is the most common system for all external floating roof tanks.
The swivel joints are fully sealed units specifically designed for submerged service with an articulated pipe drain
Korea Float drain system is capable of preventing the roof from accumulating a water level greater than design
at the maximum rainfall rate specified by the customer. A check valve can be supplied upon request to prevent
backflow of the stored product if leakage occurs.

Flexible Drain System


Flexible drain hose can cover most applications from continued submergence in 100% aromatics to 300 F hot
tanks to Ethanol and Methanol applications. Flexible drain is designed to prevent kinking of the hose or
pinching of the hose under the deck support legs.

16 [Link]

Floating Suction Line System & Oil Skimmer Line System


Floating Suction Assy
Floating suction system is designed to draw out the
cleanest fluid by self-buoyancy of float tube,
eliminating a high percentage of water and
sediments. KF floating suction has been used for
aircraft fuel, motor fuel, heating oils, petrochemicals
and marine bulk terminals. Also for a bigger size,
swing joints are available for customer satisfaction.

KF-SUCTION(IFRT)

KFLOAT FLOATING SUCTION

Pipe & Swivel Joint Type

Floating Oil Skimmer Assy


Korea Float Oil Skimmer has done a great job with
skimming deposits floating on the liquids of many
tanks around the world. Floating tubes make the
skimmer nozzle always facing toward the surface of
the liquids. Oil Skimmers are completed with either
Swivel joints or Swing joints depending on their
sizes.

Flexible Hose Type


Korea Float Co., Ltd. 17

Stop Loss Keep Clean

Swivel joint assembly


KFJ-2000
REF.
No. DESCRIPTION
1
2
3
4
5

BODY
NIPPLE
STEEL BALL
O-RING
O-RING

Dutile Cast Iron


Fluid : Water, Air, Oil, Gas, Petroleum Products
[Link] Pressure : 40kg/cm2G
[Link] Temperature : 100 NBR Packing
180 Viton Packing
Connection : Female Thread

A short tube with flanges is installed to permit


flange connection.
Double ball-race swivel joint for low pressure service.
Seal : Oring (NBR or Viton)
The spring-loaded TFE packing can be
Installed as required

KFJ-3000
REF.
No. DESCRIPTION
1
2
3
4
5

BODY
NIPPLE
STEEL BALL
O-RING
PACKING

Forget steel (3/8 thru2), Cast steel (2 1/2)


Fluid : Water, Air, Oil, Gas, Petroleum Products
[Link] Temperature : 100 NBR Packing
180 Viton Packing
[Link] Pressure : 420kg/cm2G T-packing
210kg/cm2G T-packing

Connection : Female Thread, Bevel ends,


Socket welds or Flange
Double ball-race swivel joint for low pressure service.
Seal : T or U packing (NBR or Viton)

KFJ-4000
REF.
No. DESCRIPTION
1
2
3
4
5

BODY
NIPPLE
STEEL BALL
O-RING
PACKING

Carbon Steel, Stainless Steel


Fluid : Water, Air, Oil, Gas, Petroleum Products
[Link] Temperature : 100 NBR Packing
180 Viton Packing
[Link] Pressure : 20kg/cm2G
18 [Link]

Connection : Flange, Thread, Bevel ends, Socket welds


Double ball-race swivel joint for low pressure service.
Seal : O-ring(NBR or Viton), Spring-loaded TFE packing

Swing Joint
Central type design for floating suction assembly is balanced, leak tight, and will not tilt or pull apart.
The flanged tee hydraulically
pressed into the yoke
The bearing area

Certering of
pipe supports

The heavy cast iron


Connetion at the tank shell

Standard Specification
TYPE
Size
Connection
Material

DESCRIPTION
12, 16, 18, 20, 24, 28. 30
ANSI 150LB
Cast Iron

Flexible Hose

Float Check Valve

Standard Specification
for Float Cheak Valve
TYPE
Size
Connection
Material
Packing

DESCRIPTION
3, 4, 6, 8, 10
ANSI 150LB*
Cast Iron/ Stainless Ball
NBR PACKING

The excellent resistance to cracking,


pressure, corrosion and vibration of
the K/J Tufflex hose is due to its
flexible structure and yet its
outstanding durability. Joint can be
welded by argon welding, silver
soldering or soldering.

Other connections are available


Korea Float Co., Ltd. 19

Stop Loss Keep Clean

Tank Accessories
GAUGE HATCH SERIES

KSGE(Size : 2 through 12)

KSGH(Size : 4 through 12)

FLAME ARRESTER SERIES

KSFI(Size : 1/2 through 24)

KSFE(Size : 2 through 12)

BREATHER VALVE WITH


FLAME ARRESTER SERIES

KSBBFH(Size : 2 through 12)


FM appreved Conservation
vent with Flame arrester
20 [Link]

KSBBFI(Size : 2 through 12)


Conservation vent
with Flame arrester

KSSD(Size : 4 through 8)

BREATHER VALVE

Size : 2 through 12

EMERGENCY
VENT COVER

Size : 16 through 24

External Floating Roof Other Accessories System


GUIDE ROLLER

LEVEL INDICATOR

ROLLING LADDER

VAPOR CAP / PACKING

Korea Float Co., Ltd. 21

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Certificates

22 [Link]

History
January 1996

July 2002

Established as an Affiliate of K.S.P.C. to Pursue AST


Enginnering and Retro-fitting Business.

Outstanding SME Award by Kyunggi Provincial


Government - Second Year in a row.

September 1998

October 2002

Korea Float Co., Ltd was incorporated as a separate entity


from K.S.P.C and moved to current location at Ansan
Industrial Complex in Kyounggi province.

Korea Float Co., Ltd moved to current location at Shiwha


Industrial Complex in Kyonggi province.

August 1999

April 2003

Obtained ISO 9001 Cerificate

Selected as an Exclusive Marketing Representative by


John Zink Co. LLC for Korea

June 2001

March 2004

Nominated as an Outstanding Small and Medium Size


Export Company by Kyunggi Provincial Government

Awarded Excellent company by Ministry of Commerce and


Industry

August 2001

June 2004

Research & Development Department established

Obtained Certificate of specialist in Parts and Material by


Ministyry of Industru and Energy.

October 2001
Confirmation by Kyunggi Provincial Government as a
member of Futuristic Business Association

March 2005
Given Certificate of Clean Factory by the Ministry of Labor

December 2001

October 2005

Outstanding SME Award by Kyunggi Provincial


Government

Obtained ISO 14001 Certificate

Stop Loss
Keep Clean
Best effective prevention for vapor loss
and contamination of stored products

Korea Float Co., Ltd. 23

Our customer base ranges from the hot-dry Middle East region to wet South East Asia and the North
& South American continents.
Korea Float has met these particular regional requirements by analyzing Customers unique needs and
demands and by offering the best possible Solution using Korea Floats technology to its fullest.
When called upon us, we are always at the customers disposal to visit and consult our customers
needs wherever they are.

KOREA FLOAT CO., LTD. HEAD OFFICE & FACTORY


3MA 302Ho, Shihwha Industrial Complex, Shiheong-Si, Gyeonggi-Do, Korea

Tel. 82-31-496-9121 Fax. 82-31-496-9122

[Link]

Common questions

Powered by AI

Korea Float offers various tank seal designs such as single and double wiper seals, foam log seals, and mechanical shoe seals, to cater to different service requirements. Foam block resilience and flexible wiper seals ensure excellent coverage and longevity even with continuous movement. Mechanical seals are suitable for strong chemical content, providing a long-lasting solution for petrochemical and petroleum applications .

Korea Float's internal floating roofs are generally constructed using aluminum alloys or stainless steel, while the seals are made from high-quality rubber and other corrosion-resistant materials. These materials enhance performance by maximizing strength, offering excellent corrosion resistance, and maintaining efficiency over long periods .

The aluminum dome roof developed by Korea Float enhances storage tank efficiency and maintenance by providing environmental efficiency, protecting stored products, and reducing maintenance costs. Its design includes a supported rim connection and a triangulated aluminum space truss and struts, offering light weight and simple installation. Moreover, it has been optimized to meet API 650 standards, which further enhances its reliability and acceptance worldwide .

The concept of 'Stop Loss Keep Clean' is implemented through Korea Float's design of efficient sealing and roof systems that minimize vapor loss and emissions, thus ensuring compliance with environmental regulations. These systems also promote operational efficiency by reducing product loss and decreasing maintenance needs, aligning with both environmental protection and economic efficiency goals .

Korea Float's internal floating roof design reduces vapor evaporation and VOC emission to the atmosphere, contributing to environmental protection by minimizing air pollution. Additionally, it prevents evaporation loss, which leads to significant cost savings as less product is lost to the atmosphere .

Korea Float has adapted its products to cater to diverse climatic conditions by customizing material selection and design features to suit specific regional demands. For example, they provide flexible drain systems suitable for extreme temperatures and modify their floating suction systems for optimization in various environmental conditions. They comprehensively analyze customer needs to deliver tailored solutions in different geographical settings .

Korea Float employs regular inspection of tanks equipped with sealing systems to assess performance and safety. Experts supervise installations to ensure smooth operations, and repairs can be conducted without significant operational interruptions, thus maintaining the overall efficiency and safety of the sealing systems .

Korea Float’s floating suction systems offer significant benefits such as minimizing water and sediment draw-off by floating on cleaner fluid layers. They enhance operational efficiency in storage tanks for petrochemical and petroleum industries by reducing the risk of contamination and maintaining product quality. Additionally, these systems can be adapted for use with various fluids, showcasing their versatility and reliability .

Korea Float’s flexible and articulated roof drain systems prevent the accumulation of water on the roof, maintaining functionality even under adverse weather conditions. They are designed to withstand submersion and prevent kinking, ensuring constant drainage of rainwater. This helps in preventing structural stress on the floating roof and supports prolonged use by maintaining optimal operational conditions .

Korea Float's external floating roof seal systems are highly beneficial as they comply with API 650 Appendix C, which ensures stringent regulatory adherence. These systems provide superior sealing capability, enhance vapor-tight protection, offer superior chemical resistance with 100% aromatic protection, and demonstrate extraordinary longevity. Additionally, easy installation and maintenance contribute to their overall effectiveness and cost-efficiency .

Stop Loss Keep Clean
Best effective  prevention for vapor loss and
contamination of stored products
www.kfloat.com
When you engage in Korea Float experience, you gain access to a rich heritage of
expertise, service and innovation unlike any
Stop Loss Keep Clean
4
www.kfloat.com
Many companies in petroleum, petrochemical and tank terminal throughout the world have
5
Korea Float Co., Ltd.
Metallic internal floating roofs on floats have their
deck above the liquid, supported by closed pont
Stop Loss Keep Clean
6
www.kfloat.com
Korea Float offers various tank seal designs for any specific service requirement inclu
7
Korea Float Co., Ltd.
KFIS-MS: Mechanical seal
Stainless Shoe is always in contact with tank shell due to powerful stainles
Stop Loss Keep Clean
8
www.kfloat.com
Environmental regulations governing petroleum and chemical storage have been recognized
Korea Float al. dome roof is supported only from the
rim of the tank. Primary horizontal Thrust is
connected by an integral t
Stop Loss Keep Clean
10
www.kfloat.com
Before
After
Examples of ALUMINUM DOME COVER
Control Tank
Purifire Tank

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