STRATEGIC COST
MANAGEMENT (SCM)
- A RE-VISION!!
Prof. Priyanka Acharya
Cost Management Information
Cost Management Information (CMI) includes financial information
about cost and revenues and relevant non-financial information about
productivity, quality and other key success factors for the firm
CIMA includes both financial and non-financial and both short-term
and long-term information that managers need to lead their firms to
competitive success.
What is SCM?
According to Cooper and Slagmulder strategic cost
management is "the application of cost
management techniques so that they simultaneously
improve the strategic position of a firm and reduce
costs".
Their can be three types of cost management
initiative, based on whether the impact on the
organization's competitive position is positive,
negative or neutral.
What is SCM?
Shank and Govindarajan defines strategic cost
management as "the managerial use of cost information
explicitly directed at one or more of the four stages of
strategic management:
(1) formulating strategies
(2) communicating
those strategies throughout the
organization
(3) developing and carrying out tactics to implement the
strategies and
(4) developing and implementing controls to monitor the
success of objectives".
SCM-Concept
Philosophy
Strategic cost management is a philosophy of improving
cost and revenue
It is not only cost management but also revenue
management, therefore, it is seeking to improve
productivity, maximize profit, and improve customer
satisfaction.
This philosophy plays a vital role in determining the
future of the company because it promotes the idea of
continually finding ways to help organizations make the
right decisions to create more customer value at lower
cost
An organization's products and services are measures
of customer value through quality products, superior
customer service, fair pricing, etc.
Attitude
SCM represents a proactive attitude that all the costs of the products
and services result from management decisions within the company
and with customers and suppliers.
Market orientation
Holistic overview
Anticipatory approach
Continuous
Participation
Cross-functional
Set of Techniques
The set of techniques or instruments are used individually to support a
specific goal or together to serve the overall needs of the
organization
For example: An ideal cost management system should provide any
desired information, in any desired format, and on demand to any
authorized person in the organization
Forces of change and cost management-primary concern
in the 20th century
Forces of change and strategic cost management-primary concern
in 21st century
Comparison of traditional cost management and strategic
cost management
Traditional Cost
Management
Strategic Cost
Management
Focus
Internal
External
Perspective
Value-added
Value chain
Cost analysis-way
In term of product,
customer, and function
With a strongly internal
focus
Value added is a key
concept
In terms of the various
stages of the overall
value chain of which the
firm is a part
With a strongly external
focus
Value-added is seen as
a dangerously narrow
concept
Comparison of traditional cost management and strategic
cost management
Cost analysis-objective
Traditional Cost
Management
Strategic Cost
Management
Three objectives all
apply, without regard to
the strategic context:
Score keeping, attention
directing, and problem
solving.
Although the three
objectives are always
present, the design of
cost management system
changes dramatically
depending on the basic
strategic positioning of
the firm: either under a
cost leadership strategy,
or under a product
differentiation strategy.
Comparison of traditional cost management and strategic
cost management
Cost driver concept
Traditional Cost
Management
Strategic Cost
Management
A single fundamental
cost driver pervades
literature - cost is a
function of volume.
Applied too often only at
the overall firm level.
Multiple cost drivers such
as: Structural drivers (e.g.
scale, scope, experience,
technology, complexity)
Execution drivers (e.g.
participative
management, total
quality management)
Each value activity has a
set of unique cost drivers.
Strategic cost management - concerns and objectives
SCM-Cost Improvement and revenue
enhancement
Object-Resources
Means
By
identifying cost drivers that link resources, activities and cost objects and
using resources efficiently
Focusing resources on the customers
By measuring the cost and performance of resources
By improving the purchasing process
Managing procurement costs
SCM-Cost Improvement and revenue enhancement
Object-Processes
Means
Reduce operational costs by optimizing value-added activities
and eliminating non-value-added activities
Explore customer expectations and define value from the
customer's perspective
Identify which steps add value for the process customer and those
that don't
Determine which investments in process improvement will
maximize the value produced
Manage company costs in terms of what you do (processes) not
resources consumed
Gain competitive advantage by reducing cycle time
Develop better financial and non-financial performance measures
Improve profits without sacrificing customer satisfaction
SCM-Cost Improvement and revenue enhancement
Object-Products
Means
Cost
management should be inherent to each stage of a product's life cycle
Identify and analyze cost drivers
Provide accurate product cost information
SCM-Cost Improvement and revenue enhancement
Object-Customers
Means
Managing
customer service costs
Competitors
Means
Competitor
Cost Analysis
SESSION 2
The Guiding Principles of Strategic Cost
Management
1.
2.
3.
4.
5.
6.
7.
Understand what causes the cost and revenue
structure of the business
Identify the firm's activities and select those that can
be used to produce (or sustain) a competitive
advantage
Understand and reduce inter-functional complexity
Increase effectiveness and continuously improve costs
Use strategy to manage costs
Build skills
Involve employees in decisions
Strategic Cost Management - Analyze Fields &
Activities
Instruments of Strategic Cost Management
Activity based costing and management
Target costing
Life cycle costing
Benchmarking
Total Quality Management
Value-chain analysis
Strategic Cost Management - Key Support Factors
Strategic cost management-framework cannot be established without
the active support of the top management of the company.
Top management's commitment is a prerequisite to the successful
implementation of any strategy or innovation
In order to develop and implement the strategic cost managementframework, commitment on the part of the top management should
include a culture of continuous improvement
Cost Benefit Analysis with reference to Strategic
Decision Making
When a cost is incurred it could be in a form of deferred cost (asset)
or expired cost (expense).
Deferred
costs are unexpired costs which provide benefit in future periods.
Examples of deferred cost are prepaid rent, insurance etc.
Expired
Costs are those which have been used in generating revenue and
benefits have been received immediately.
Cost Benefit Analysis Qualitative & Quantitative:
STEPS
First: Determine the strategic issues
Second: Specify the criteria and identify the Alternative Actions
Third: Analyze Relevant Costs
Fourth: Select and Implement the Best Course of action
Fifth: Evaluate Performance
Broad Classification
Functional
Element
Classification by
Classification
Wise
Cost
Classificatio
Components
Accounting Classification
n
Production Costs
Direct Costs
Direct Material
(Traceable
Costs)
Prime Cost
Works Cost
Cost
Production
of Cost of sales or Selling Price
Total Cost
Direct Labour
Direct Expenses
Indirect Cost Manufacturing
Administration
(Common
Expenses
Costs)
Administrative
Costs
Selling
Expenses
&
Dist.
Selling Expenses
Costs
Distribution
Expenses
R & D Cost
Net Profit
R&D Expenses
Net Profit
Net Profit
Net Profit
Decisions through Cost Benefit Analysis
Make or Buy
Drop or Add
Operate or Shut down
Special Orders
Sell or Process
Optimizing Product Mix
Cost Control vs. Cost Reduction
Cost control
Cost reduction
This process undertakes the competitive analysis of actual results with This process finds out the substitute by finding new ways or methods.
established norms.
Under this process, the variances are appraised and reported and necessary Under this process necessary steps are taken for further notification in the
course of action will be taken to revise norms, standards etc.
method.
It starts from established cost standards and attempts to keep the costs of It challenges the standards forth-with and attempts to reduce cost on a
operation of a process in line with those standards
continuous basis.
The main stress is on the present and past behavior of costs.
The emphasis is partly on the present costs and largely on future costs.
It has limited applicability to those items of costs for which standards have It is universally applicable. It should be applied to every area of the business.
already been sent.
Cost control is a preventive function.
Cost reduction is a corrective function.
Cost control sometimes lacks dynamic approach.
It is a continuous process of analysis by various methods of all the factors
affecting costs, efforts and functions in an organization. The main aim is to have
continuous economy in costs.
SESSION 3
What is BPR??
Business Process Re-engineering or BPR is the analysis and redesign of
workflow and processes within and between organizations-Davenport
and Short
The critical analysis and radical re-design of existing business
processes to achieve improvements in performance measures-Teng
Meaning of BPR
Business Process Re-engineering (BPR) is a continuous process of rethinking, re-assessment, re-design, evaluation of each element of
business process and consequent improvement in structure and
workplace. It takes care of all facets of operation in an organization.
It is more than just business improvising.
Meaning of BPR
It is applicable to indirect areas of operation of business such as
finance, accounting, personnel and others
BPR means starting all over, starting from scratch
It is an approach for redesigning the way work is done to better
support the organization's mission and reduce costs.
Why Re-engineering??
To have an edge in cost, quality or services as
compared to the competitors
Redefining product / services or entering new
market
To update the core operation processes that are
outdated
To be in a position to achieve strategic business
objectives
Why Re-engineering??
To deal with the change in market place owing to Loss
of market share
New regulation
New competition
New technology in play
Shorter product life
Basic Principles of BPR
Organize around outcomes, not tasks.
Identify all the processes in an organization and
prioritize them in order of redesign urgency.
Integrate information processing work into the real
work that produces the information.
Treat geographically dispersed resources as though
they were centralized.
Basic Principles of BPR
Link parallel activities in the workflow instead of just integrating their
results.
Put the decision point where the work is performed, and build control into
the process.
Capture information once and at the source.
Operation of BPR
Indentify Possible
Project
Determine cost/
benefit for each
alternative
Select the effort &
define scope
Conduct initial
impact analysis
Define alternative
simulate new
work flow
Implement
Evaluate the
alternatives
available
Analyze process
baseline
information
Update
positioning
models &
information
Challenges in a BPR Exercise
Identifying Customer Needs & Performance
Problems in the current Processes
Reassessing the Strategic Goals of the Organization
Defining the opportunities for Re-engineering
Managing the BPR initiative
Controlling Risks
Maximizing the Benefits
Managing Organizational Changes
Implementing the re-engineered Processes
How To Implement A BPR Project
The best way to map and improve the organization's
procedures is to take a top down approach, and not
undertake a project in isolation.
That means: Starting with mission statements that
define the purpose of the organization and describe
what sets it apart from others in its sector or industry.
How To Implement A BPR Project
Producing vision statements which define where the organization is
going, to provide a clear picture of the desired future position.
Build these into a clear business strategy thereby deriving the project
objectives.
Defining behaviours that will enable the organization to achieve its'
aims.
How To Implement A BPR Project
Producing key performance measures to track
progress.
Relating efficiency improvements to the culture of
the organization
Identifying initiatives that will improve performance.
Once these building blocks are in place, the BPR
exercise can begin.
BPR Life Cycle
Define corporate
visions and business
goals
Visioning
Identify business
processes to be
reengineered
Enterprise-wide engineering
Identifying
Analyze and
measure an
existing process
Analyzing
Identify enabling IT &
generate alternative
process redesigns
Redesigning
Evaluate and
select a process
redesign
Process-specific
engineering
Evaluating
Implement the
reengineered
process
Continuous
improvement of
the process
Manage change and stakeholder interests
Implementing
Improving
SESSION 4
Costs of Quality
The cost of quality comprises of control and failure activities
Control Activities: performed by an organization to prevent or detect poor quality
Prevention Cost
Appraisal Cost
Failure Activities: performed in response to poor quality
Internal Failure Cost
External Failure Cost
Prevention Costs
Quality training costs
Design Reviews
Quality planning costs
Equipment maintenance costs
Supplier assurance costs
Information systems costs
Product redesign and process improvement
Appraisal Costs
Test and inspection costs
Acquisition cost of Test equipment and instruments
Quality audits
Laboratory acceptance testing
Field evaluation and testing
Information costs
Failure Costs - Internal
Rework and scrap costs
Repairs
Re-inspect and retest costs
Design Changes
Expediting costs
Lost contributions due to increased demand on constraint resources
Failure Costs - External
Costs to handle customer complaints and returns
Product recall and product liability costs
Lost sales duo to unsatisfactory products and customer ill will
Warranties
Discounts due to defects
TQM Benefits
It is a comprehensive process that can bring a company to the forefront of the global market.
TQM is an operating philosophy, a goal, and a way of doing business.
For many companies, it is a major cultural change; from 'solving a crisis' to 'not having a crisis'.
The typical 'just do it' approach to business is replaced by clearly defined processes.
Primary responsibility for product quality rests with top management.
Quality should be customer focused and evaluated using customer based standards
The production process and work methods must be designed consciously to achieve quality
conformance.
Every employee is responsible for achieving good product quality.
Quality cannot be inspected into a product. So, make it right the first time and every time
Quality must be monitored to identify problems quickly and correct quality problems
immediately.
The organization must strive for continuous improvement.
Evolution of Quality
System
Contribution Factors
Globalization & increased Competition
Changer Over of Market to Buyers Market
Customer :- Quality Conscious
Need
Changed perception of Quality- PRICE, DELIVERY, PERFORMANCE
Result- Development of Common Quality System Guidelines by ISO, which
are Globally recognized.
History of ISO 9000 Series
1985
The Quality Management System concept came into the
existence by ISO
1987
First Guidelines as requirements of Quality Management
Systems has been published for the purpose of certification.
1994
First revision took place to make it more practical for the
implementation and simple to understand. Four Standards
published ISO 9001, ISO 9002, ISO 9003, ISO 9004.
2000
Second revision took place to make it generic for the
application in any type of Industry and simplified form the
Audit Point of View
15th Nov 2008
Third revision published to give more clarity for
implementation and use. Clauses & Structure is same s earlier.
Process of Drafting & Publications of Standards by ISO
ISO Draft Standards ( DIS), ISO / PAS, ISO/TS, ISO
Processes, Not Products
Processes affect final products or services.
ISO 9001 gives the requirements for what the organization must do to
manage processes affecting quality of its products and services.
ISO 14001 gives the requirements for what the organization must do
to manage processes affecting the impact of its activities on the
environment.
ISO 9000:2000 Family
Annexes A & B for
information only
Quality management
systems - Fundamentals
& vocabulary
Quality
management
systems Guidelines for
performance
improvement
ISO
9000
Measurement
Audits
ISO
9004
ISO
9001
Technical
Reports
ISO
10012
ISO
19011
Guidelines
Quality management
systems - Requirements
ISO 9000 is about QUALITY
Quality is:
defined by customer needs
defined in terms of fitness for purpose
achieved through continuous improvement
managed through prevention not detection
getting it right at the first time
measurable
Quality Management
Principles
Customer focus
Leadership
Involvement of people
Process approach
System approach to management
Continual improvement
Factual approach to decision making
Mutually beneficial supplier relationships
ISO 9000 Requires :
The Continuous
Improvement Mechanism
UNSATISFACTORY OUTCOME
WORK IMPROVEMENT TEAM
CAUSE INVESTIGATION
CORRECTIVE ACTION
PREVENTIVE ACTION
REVIEW
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Model of a Process based
Quality Management System
Continual Improvement of the quality management system
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Management
Responsibility
Measurement,
Analysis &
Improvement
Resource
Management
Product
Realization
Output
Product
Value-adding activities
Information flow
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Key Requirement of
ISO 9001:2008
Quality Manual
Procedure
Instruction,
Guidelines List
Forms, Formats,
Registers
Company profile, Organization Structure,
Responsibilities, Quality Policy & Objectives
and brief of QMS Requirements
II
Explains What to do, whom to do its, when to
do, where to do and how to do it is done
III
IV
Explains how a specific Operations/ Activity
has to be done
Formats for recording of information / data
which forms Records