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Ammonia Plant Equipment Overview

The document lists the major equipment across 12 units that make up an ammonia plant, including air compressors, cooling towers, distillation columns, reactors, storage tanks, pumps, heat exchangers, and more. It provides identifiers, descriptions, and quantities for hundreds of pieces of equipment across the various processing units.

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Jopha S Deva
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0% found this document useful (0 votes)
154 views6 pages

Ammonia Plant Equipment Overview

The document lists the major equipment across 12 units that make up an ammonia plant, including air compressors, cooling towers, distillation columns, reactors, storage tanks, pumps, heat exchangers, and more. It provides identifiers, descriptions, and quantities for hundreds of pieces of equipment across the various processing units.

Uploaded by

Jopha S Deva
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

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AMMONIA PLANT EQUIPMENT LIST

UNIT 000 Air compressor


J-001 - Air compressor (1)

UNIT 030 Nitrogen compressor


J-031 - Nitrogen compressor (1)
T-031 - Steam turbine (1)

UNIT 070 Oxygen compressor


J-071 - Oxygen compressor (1)

UNIT 100 Air separation


C-101 - Main exchanger (1)
C-102 - Main exchanger (1)
C-103 - Turbine exchanger (1)
C-104 - Main vaporizer (1)
C-105 - Auxiliary vaporizer (1)
C-106 - Subcooler (1)
C-107 - Subcooler (1)
C-108 - Subcooler (1)
C-109 - Oxygen vaporizer (1)
E-104 - Medium pressure column (1)
E-105 - Low pressure column (1)
E-106 - Pure nitrogen column (1)
E-107 - Pure oxygen column (1)
G-101 - Liquid oxygen filter (1)
J-103/J-103R - Liquid oxygen pumps (1+1)
J-104 - Main expansion turbine (1)
J-105 - Additional expansion turbine (1)
C-110 - Regeneration heater (1)
C-111 - Defrosting heater (1)
E-101 - Cooling water tower (1)
E-102 - Chilled water tower (1)
E-103 - Waste nitrogen water tower (1)
G-102 Epuration vessel (1)
G-103 Epuration vessel (1)
J-101/J-101R - Cooling water pumps (1+1)
J-102/J-102R - Chilled water pumps (1+1)
L-101 - Vaporization device for liquids (1)
L-102 - Silencer on waste nitrogen (1)

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C-112 - Nitrogen pressurization device (1)
C-113 - Oxygen pressurization device (1)
C-114 - Liquid nitrogen evaporator (1)
F-101 - Nitrogen storage (1)
F-102 - Oxygen storage (1)
F-105 - Water separator (1)

UNIT 150 Wet catalysis


B-151 - Preheater (1)
B-154 Combustion furnace (1)
B-155 Stack (1)
C-151A/B/C/D Acid coolers (4)
C-152 Product acid cooler (1)
C-154 Waste heat boiler (1)
D-151 Converter (1)
E-151 Condensation Venturi (1)
F-151 Product acid tank (1)
F-164 Product acid tank (1)
F-154 Steam drum (1)
F-156 Sour gas separator (1)
F-158 Water head tank (1)
G-151A/G-151B Candle filters (2)
G-152 Air filter (1)
J-151/J-151R Acid recycling pumps (1+1)
J-153/J-153R Acid production pumps (1+1)
J-154 Air blower (1)

UNIT 200 Shell gasification


C-201 Gasifier cooling water cooler (1)
C-202 Raw gas heated desorber (1)
C-203A/C-203B Carbon water coolers (2)
C-204 Carbon scrubber circ. water cooler (1)
C-205A/C-205B/C-206 Return water coolers (3)
C-221A/-C-221B Waste heat exchangers (2)
C-222A/C-222B Economizers (2)
C-223A/C-223B Carbon oil preheaters (2)
D-201A/D-201B Gasification reactors (2)
E-201 Carbon scrubber (1)
F-201A/F-201B Quench pipes (2)
F-202A/F-202B Carbon separators (2)
F-203 Gasifier cooling water tank (1)
F-204 Slop oil vessel (1)
J-201A/J-201B/J-201R HP feedstock pumps (2+1)
J-202/J-202R Carbon scrubber circulation pumps (1+1)
J-203/J-203R Gasifier cooling water pumps (1+1)
J-206 Slop oil pump (1)

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UNIT 250 Pelletizing
C-252 Stripper excess water cooler (1)
C-253 Stripper circulation water cooler (1)
C-254 Slurry off gas cooler (1)
E-251 Waste water stripper (1)
F-258 Slurry tank (1)
F-259 Return water tank (1)
F-260 Sink pellets drum (1)
F-261 Carbon oil collecting pipe (1)
G-256A/G-256B Sand filters (2)
L-251A/L-251B/L-251R Pelletizers (2+1)
L-252A/L-252B/L-252R Pellets sieves (2+1)
L-254A/L-254B Mixing Throughs (2)
L-255 Pellets fine sieve (1)
L-262A/L-262B Homogenizers (2)
J-251/J-251R Slurry pumps (1+1)
J-253/J-253R Return water pumps (1+1)
J-254 Filter backwash pump (1)
J-255 Waste water pit pump (1)
J-256/J-256A Filter feed pumps (1+1)
J-257/J-257A Stripper circulation pumps (1+1)
J-258 Sink pellets pump (1)
J-259/J-259R Stripper excess water pumps (1+1)
J-261 Exhaust air blower (1)
J-262 Slurry pit pump (1)

UNIT 300 CO-shift conversion


C-301 HP boiler feedwater preheater (1)
C-302 Circulation water heater (1)
C-303A/C-303B Circulation water heaters (2)
C-304A/B LP boiler feedwater preheaters (2)
C-305 Final cooler (1)
C-306 Start-up heater (1)
C-307 Circulation water cooler (1)
C-308 Hot water heated desorber (1)
D-301 Shift converter I (1)
D-302 Shift converter II (1)
E-301 Saturator (1)
E-302 Cooler (1)
F-301 Separator (1)
F-302 Condensate separator (1)
F-303 Ammonia water vessel (1)
J-301/J-301R Cooler feed pumps (1+1)
J-302/J-302R Saturator feed pumps (1+1)
J-303/J-303R Ammonia water pumps (1+1)

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UNIT 350 N2-wash
C-351 Nitrogen exchanger (1)
C-352 Raw gas exchanger (1)
C-353 Gas subcooler (1)
C-354 Regeneration heater (1)
C-355 Blow down heater (1)
E-351 Washing column (1)
F-351 Blowdown drum (1)
G-351 Methanol and CO2 adsorber (1)
G-352 Methanol and CO2 adsorber (1)
L-351 Silencer (1)

UNIT 400 H2S-wash


C-401A-K Lean/semi lean methanol heat exchangers (10)
C-402/C-402R Hot regenerator reboilers (1+1)
C-403/C-403R Methanol water column reboilers (1+1)
C-404 Hot regenerator condenser (1)
C-406 Prewash methanol heat exchanger (1)
C-421A H2S raw gas cooler (1)
C-421B H2S raw gas cooler (1)
C-422 Sourgas cooler (1)
C-423 Sourgas heater (1)
C-425 Recompressor gas cooler (1)
C-451 H2S raw gas end cooler (1)
E-401 H2S absorber (1)
E-402 Hot regenerator (1)
E-403 Methanol water column (1)
E-404 H2S flash (1)
F-401 Raw gas separator (1)
F-402 Hot regenerator reflux drum (1)
F-403 Recompressor gas separator (1)
F-405 Sourgas separator (1)
F-408 Raw gas separator (1)
F-409 Fresh methanol tank (1)
F-410 Underground slop tank (1)
J-401/J-401R Lean methanol pumps (1+1)
J-402/J-402R Hot regenerator reflux pumps (1+1)
J-403/J-403R Hot regenerator feed pumps (1+1)
J-404/J-404R Methanol water pumps (1+1)
J-425 Recompressor (1)
J-454 Fresh methanol pump (1)
J-455 Slop pump (1)

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UNIT 450 CO2-wash
C-409A-E Methanol/methanol heat exchangers (5)
C-452 Methanol cooler (1)
C-453 CO2 gas end cooler (1)
C-454 Flash methanol cooler (1)
C-455 Methanol cooler (1)
C-456 liquid ammonia cooler (1)
C-457 Liquid ammonia cooler (1)
C-471 CO2 Rectisol feed cooler (1)
C-477 Vacuum blower cooler (1)
E-451 CO2 absorber (1)
E-452 CO2 flash column (1)
J-451/J-451R CO2 absorber methanol pumps (1+1)
J-452/J-452R Cooling pumps (1+1)
J-453/J-453R Feed pumps H2S wash (1+1)
J-477 Vacuum blower (1)

UNIT 500 Syngas compressor


J-501 Synthesis gas compressor (1)
T-501 Steam turbine (1)

UNIT 550 NH3-synthesis


B-551 Start-up heater (1)
C-560 Hot NH3 exchanger (1)
C-561 Waste heat exchanger (1)
C-562 BFW preheater (1)
C-563 Air cooler (1)
C-564 Water cooler (1)
C-565 Cold exchanger (1)
C-566 NH3 chiller (1)
C-567 Reflux cooler (1)
C-568 NH3 product cooler (1)
C-569 NH3 product after chiller I (1)
C-570 NH3 product after chiller II (1)
C-571 Subcooler I (1)
C-572 Subcooler II (1)
D-551 NH3 converter (1)
F-551 NH3 separator (1)
F-552 Let down vessel (1)
F-553 Flash vessel (1)
F-554 BFW KO drum (1)
J-551 NH3 bleed pump (1)
J-552 Water pump (1)

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UNIT 600/UNIT 630 Boiler/ Steam superheater
B-601 Steam boiler (1)
C-601 BFW preheater (1)
C-602 Fuel oil preheater (1)
C-603 Analysis cooler (1)
C-604 Air preheater (1)
C-605 Analysis cooler (1)
F-601 Boiler steam drum (1)
F-602 Fuel-oil tank (1)
F-603 Dosing tank (1)
F-604 Hydrazine tank (1)
F-605 Blow-down vessel (1)
G-601/G-601R Fuel-oil filters (1+1)
J-601A/J-601B/J-601R Air blowers (3)
J-602/J-602R Fuel-oil pumps (1+1)
J-603/J-603R Dosing pumps (1+1)
J-604/J-604R Hydrazine pumps (1+1)
J-605A/B/C/D Soot blowers (4)
B-631 Steam superheater (1)
C-631 Economizer (1)

UNIT 700 Refrigeration


F-451 Evaporator bleed receiver (1)
F-730 Suction separator (1)
J-426 Bleed pump (1)
J-478 Bleed pump (1)
J-725 Bleed pump (1)
J-730 NH3 compressor (1)
C-710A/C-710B NH3 condensers (2)
C-720 Steam heated desorber (1)
C-721 Solution heat exchanger (1)
C-722A/C-722B Absorbers 1st stage (2)
C-723 Absorber 2nd stage (1)
C-724 Ammonia evaporator (1)
C-725 Subcooler (1)
C-726 Bleed exchanger (1)
C-730/C-730R NH3 vapour coolers (1+1)
E-701 Rectifying column (1)
F-710 Ammonia receiver (1)
F-722 Solution receiver 1st stage (1)
F-723 Solution receiver 2nd stage (1)
J-710/J-710R Reflux pumps (1+1)
J-722/J-722R Solution pumps 1st stage (1+1)
J-723/J-723R Solution pumps 2nd stage (1+1)

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