PIPING CODE COMPARISON (PLANT PIPING & ONSHORE PIPING)
ASME B31.1
ASME B31.3
" POWER PIPING "
" PROCESS PIPING "
ASME B31.4
ASME B31.8
" LIQUID TRANSPORTATION SYSTEM FOR
" GAS TRANSMISSION AND DISTRIBUTION
HYDROCARBONS, LIQUID PETROLEUM GAS
PIPING SYSTEM"
ANHYDROUS AMMONIA AND ALCOHOLS "
TABLE OF CONTENT
TABLE OF CONTENT
TABLE OF CONTENT
TABLE OF CONTENT
1. Scope and Definisions
2. Design
3. Materials
4. Dimensional Requirements
5. Fabrication, Assembly and Erection
6. Examination, Inspection and Testing
1. Scope and Definisions
2. Design
3. Materials
4. Dimensional Requirements
5. Fabrication, Assembly and Erection
6. Inspection and Testing
7. Non Metallic Piping and Piping Lined
with Non Metal
8. Piping for Category M-Fluid Sevice
9. High Pressure Piping
1. Scope and Definisions
2. Design
3. Materials
4. Dimensional Requirements
5. Construction, Welding and Assembly
6. Inspection and Testing
7. Operation and Maintenance Procedure
8. Corrosion Control
1. Materials and Equipment
2. Welding
3. Piping System Component and Fabrication Details
4. Design, Installation and Testing
5. Operation and Maintenance Procedure
6. Corrosion Control
7. Miscellaneous
8. Offshore Gas Transmission
-Central and district heating plants
SCOPE
Power & auxiliary service piping system :
- Electric generation system
- Industrial and Institutional plants
WALL THICKNESS CALCULATION
tm =
t
SCOPE
SCOPE
SCOPE
All Fluid piping :
- Chemicals
- Petroleum product
- Gas, Steam, Air and Water
- Fluidized solid
- Refrigerant
Piping Transporting Liquid :
- Oil, condensate, natural gasoline, NGL,
Liquid anhydrous ammonia & Liquid
Petroleum product between Tank farms,
Natural Gas Processing plant, Refinery,
Station, Ammonia Plants, Terminals.
Gas Transmission & Distribution System :
- Gas pipeline
- Gas compressor station
- Gas metering and regulation station
- Gas main and service line
WALL THICKNESS CALCULATION
WALL THICKNESS CALCULATION
WALL THICKNESS CALCULATION
tm =
t+A
P D
2( SE + Py )
SE = Stress Value (Appendix - A)
y = Temperature derating factor
A = Allowance for threading & grooving
and corrosion
Notes :
Under thickness tolerance to be included
t+c
P D
2( SE + PY )
S
E
Y
c
= Stress Value (Table - A1)
= Joint efficiency
= Temperature derating factor
= Allowance for threading & grooving
and corrosion
Notes :
Under thickness tolerance to be included
tm =
t
t+A
Pi D
2S
tm =
t + Ca
P D
2SFET
S = 0.72 x E x SMYS
A = Allowance for threading & grooving
and corrosion
S
F
E
T
Notes :
Under thickness tolerance to be included
Notes :
Under thickness tolerance to be included
Allowance for threading & groving and
corrosion has to be included
F = 0.80 (Class 1 Div. 1)
F = 0.72 (Class 1 Div. 2)
F = 0.60 (Class 2)
F = 0.50 (Class 3)
F = 0.40 (Class 4)
Common materials wt tolerance
A 53 wt tolerance (-)12.5 %
A 106 wt tolerance (-)12.5 %
A 671 wt tolerance (-)0.01 inch
API 5L wt tolerance (-)12.5 % (Table - 9 )
A 312 wt tolerance (-) %
= SMYS
= Design factor
= Joint efficiency
= Temperature derating factor
HYDROTEST REQUIREMENTS
HYDROTEST REQUIREMENTS
HYDROTEST REQUIREMENTS
HYDROTEST REQUIREMENTS
Not less than 1.50 times Design Pressure,
minimum of 10 minutes
Not less than 1.50 times Design Pressure,
at least 10 minutes
Not less than 1.25 times Design Pressure,
at least 4 hours
Min. 1.25 x MOP (Class 1 Div. 1), 2 hrs min
Min. 1.10 x MOP (Class 1 Div. 2), 2 hrs min
Min. 1.5 x MOP (Class 2), 2 hrs min
Min. 1.5 x MOP (Class 3 & 4), 2 hrs min
PWHT REQUIREMENTS
PWHT REQUIREMENTS
PWHT REQUIREMENTS
PWHT REQUIREMENTS
For CS, nominal thickness larger than 3/4"
For CS, nominal thickness larger than 3/4"
(for branch connection thickness through
the weld @ any plane is more than 1 1/2")
(Table 331.1.1 and Para 331.1.3)
For CS, nominal thickness larger than 1 1/4"
(for branch connection use Header to
determine thickness)
(for thickness less than 1 1/2" may be
accepted if [Link] 93o C is used)
For CS, nominal thickness larger than 1 1/4"
(for branch connection use Header to
determine thickness)
(no waiver close for onshore para 825.2)
RADIOGRAPHIC REQUIREMENTS
RADIOGRAPHIC REQUIREMENTS
RADIOGRAPHIC REQUIREMENTS
RADIOGRAPHIC REQUIREMENTS
Less than 400o C, Visual
400o C and over, RT for larger NPS 2"
Minimum 5% Circum butt weld examined
fully by random radiography
Minimum 10% of weld to be radiograph
Min. 90% radiograph for weld at populated
area, heavy traffic and offshore.
Acceptance criteria & procedure API 1104
Minimum 10% of weld @ Class 1
Minimum 15% of weld @ Class 2
Minimum 40% of weld @ Class 3
Minimum 75% of weld @ Class 4
100% of weld @ compression, crossing
and offshore.
Acceptance criteria & procedure API 1104
WELDING PROCEDURE & QUALIFICATION
WELDING PROCEDURE & QUALIFICATION
WELDING PROCEDURE & QUALIFICATION
WELDING PROCEDURE & QUALIFICATION
To follow ASME Section IX
To follow ASME Section IX
To follow API 1104 & ASME Section IX
To follow API 1104 & ASME Section IX
TEMPERATURE RANGE
For CS (-)20o F -- 800o F
TEMPERATURE RANGE
For CS (-)20o F -- 800o F
TEMPERATURE RANGE
For CS (-)20o F -- 250o F
TEMPERATURE RANGE
For CS (-)20o F -- 400o F
MATERIAL COMPARISON
A179 (Hex & Condenser Tube) - Listed
MATERIAL COMPARISON
A179 - Listed
MATERIAL COMPARISON
A179 - Not Listed
MATERIAL COMPARISON
A179 - Not Listed
PIPING CODE COMPARISON (PLANT PIPING & ONSHORE PIPING)
ASME B31.1
ASME B31.3
" POWER PIPING "
" PROCESS PIPING "
ASME B31.4
ASME B31.8
" LIQUID TRANSPORTATION SYSTEM FOR
" GAS TRANSMISSION AND DISTRIBUTION
HYDROCARBONS, LIQUID PETROLEUM GAS
PIPING SYSTEM"
ANHYDROUS AMMONIA AND ALCOHOLS "
A312 (Austenitic Stainless) - Not Listed
A333 (Low Temperature Steel) - Listed
A312 - Listed
A333 - Listed
A312 - Not Listed
A333 - Not Listed
A312 - Not Listed
A333 - Listed
SPECIFIC REQUIREMENT
SPECIFIC REQUIREMENT
Fluid service :
- Normal Fluid
Base using Chapter I to VII
- Category D
Non flameable & non toxic
Design pressure max. 150 psig
Design temp. (-) 20o F - 366o F
- Category M
Dangerous fluid wich base Code not
enough.
- HP fluid service
Owner choice to use Chapter IX
SPECIFIC REQUIREMENT
Block & Isolating Valves :
Main Line block valves shall be installed
upsteram side of major river crossing and
public water supply reservoirs.
For down stream install block valve or
check valve.
SPECIFIC REQUIREMENT
Block & Isolating Valves :
Sectionalizing valve are required :
Spacing 32 km @ Class 1
Spacing 24 km @ Class 2
Spacing 16 km @ Class 3
Spacing 8 km @ Class 4
Block valves shall be installed 12 km spacing for LPG in industrial, commercial and
industrial area.
(May be adjusted slighly to permits more
accesable location)
Blowdown valves for depressurizing Pipeline section should be installed on each
side of the sectionalizing valves)
Area classification :
Class 1 div. 1 : Mountain, farmland
(0 - 10 bldgs), Ht = 1.25 MOP
Class 1 div. 2 : Mountain, farmland
(0 - 10 bldgs), Ht = 1.10 MOP
Class 2 : Industrial & country area.
(11 - 15 bldgs)
Class 3 : Shopping Centre & Recidential
(more than 45 bldgs)
Class 4 : Multistory & Heavy traffic
PIPING CODE COMPARISON (OFFSHORE PIPELINE)
ASME B31.4
ASME B31.8
DNV 2000
" LIQUID TRANSPORTATION SYSTEM FOR
" GAS TRANSMISSION AND DISTRIBUTION
" OFFSHORE STANDARD OS - F101
HYDROCARBONS, LIQUID PETROLEUM GAS
PIPING SYSTEM "
SUBMARINE PIPELINE "
ANHYDROUS AMMONIA AND ALCOHOLS "
TABLE OF CONTENT
TABLE OF CONTENT
TABLE OF CONTENT
1. Scope and Definisions
2. Design
3. Materials
4. Dimensional Requirements
5. Construction, Welding and Assembly
6. Inspection and Testing
7. Operation and Maintenance Procedure
8. Corrosion Control
1. Materials and Equipment
2. Welding
3. Piping System Component and Fab. details
4. Design, Installation and Testing
5. Operation and Maintenance Procedure
6. Corrosion Control
7. Miscellaneous
8. Offshore Gas Transmission
A800 Offshore Gas Transmission
A810 Materials and Equipment
A820 Welding Offshore Pipeline
A830 System Component & Fab. details
A840 Design, Installation and Testing
A850 Operation and Maintenance
A860 Corrosion control of Offshore Pipelines
A800 Offshore Gas Transmission
1. General
2. Design Philosophy
3. Design Premise and Documentation
4. Loads
5. Design Criteria
6. Line Pipe
7. Components and Assembly
8. Corrosion Protection and Weigh Coating
9. Installation
10. Operation, Inspection and Repair
11. Requalification
10. Comentary (Informative)
SCOPE
Piping Transporting Liquid :
- Oil, condensate, natural gasoline, NGL,
Liquid anhydrous ammonia & Liquid
Petroleum product between Tank farms,
Natural Gas Processing plant, Refinery,
Station, Ammonia Plants, Terminals.
SCOPE
SCOPE
Gas Transmission & Distribution System :
- Gas pipeline
- Gas compressor station
- Gas metering and regulation station
- Gas main and service line
Submarine pipeline system for the
transportation of fluids.
WALL THICKNESS CALCULATION
WALL THICKNESS CALCULATION
WALL THICKNESS CALCULATION
tm =
t
t +A
P D
2( SE + Py )
Sh
t =
< F1 S T
P D
2( SE + PY )
S = 0.72 x E x SMYS
S = SMYS
A = Allowance for threading & grooving and
F1 = Design factor
corrosion
t1 =
t - tfab - tcor
Pli - Pe
< Pb ( t1 )
Sc x m
Pb,s ( t1 ) =
2 t1
x fy x
D - t1
T = Temperature derating factor
Pb,u ( t1 ) =
2 t1
V3
Yielding
x fu x
D - t1
1.15
V3
Bursting
= Pd x inc + cont x g x h
Pli
Notes :
Notes :
Under thickness tolerance already included
Under thickness tolerance already included
Allowance for threading & grooving and
corrosion has to be included
F = 0.72 (Pipeline)
F = 0.50 (Platform piping & riser)
t 1 = wall thickness
t
t fab
t cor
Pli
=
=
=
=
nominal wall thickness
fabrication thickness tolerance
corrosion allowance
local incidental pressure
Pe = external pressure
fy
fu
= SMYS
= SMTS
inc = 1.05 1.10
SC = 1.046 ..1.138
m = 1.15 .1.00
HYDROTEST REQUIREMENTS
HYDROTEST REQUIREMENTS
HYDROTEST REQUIREMENTS
1.1
1.138
1
PIPING CODE COMPARISON (OFFSHORE PIPELINE)
ASME B31.4
ASME B31.8
DNV 2000
" LIQUID TRANSPORTATION SYSTEM FOR
" GAS TRANSMISSION AND DISTRIBUTION
" OFFSHORE STANDARD OS - F101
HYDROCARBONS, LIQUID PETROLEUM GAS
PIPING SYSTEM "
SUBMARINE PIPELINE "
ANHYDROUS AMMONIA AND ALCOHOLS "
Not less than 1.25 times Design Pressure,
Min. 1.25 x MOP (Pipeline), 2 hrs min
Normal
Plt > = 1.05 x Pli , 24 hrs
at least 4 hours
Min. 1.40 x MOP (Platform Piping & Riser),2 hrs
Low
Plt > = 1.03 x Pli , 24 hrs
PWHT REQUIREMENTS
PWHT REQUIREMENTS
PWHT REQUIREMENTS
For CS, nominal thickness larger than 1 1/4"
(for branch connection use Header to
determine thickness)
(for thickness less than 1 1/2" may be
For CS, nominal thickness larger than 1 1/4"
(for branch connection use Header to
determine thickness)
(may be waive with demonstration of WPS)
For CS, nominal thickness larger than 50 mm
unless CTOD testing shows acceptable
values in the as weld condition
RADIOGRAPHIC REQUIREMENTS
RADIOGRAPHIC REQUIREMENTS
RADIOGRAPHIC REQUIREMENTS
Minimum 10% of weld to be radiograph
Min. 90% radiograph for weld at populated
area, heavy traffic and offshore.
Acceptance criteria and Procedure API 1104
100% of weld
100% of weld
Acceptance criteria and Procedure API 1104
Acceptance criteria and Procedure to follow
this Code
WELDING PROCEDURE & QUALIFICATION
WELDING PROCEDURE & QUALIFICATION
WELDING PROCEDURE & QUALIFICATION
To follow API 1104 and ASME Section IX
To follow API 1104 and ASME Section IX
To follow this Code
TEMPERATURE RANGE
For CS (-)20o F - 800o F
TEMPERATURE RANGE
For CS (-)20o F - 800o F
TEMPERATURE RANGE
For CS (-)20o F - 250o F
SPECIFIC REQUIREMENT
SPECIFIC REQUIREMENT
API Recommended Practice - 1111
Design, Construction, Operation and Mainte
nance of Offshore Hydrocarbon Pipeline
SPECIFIC REQUIREMENT
Wall thickness calculation sequence
- Pressure containment (Equation 5.14)
- System collaps (Equation 5.22)
- Local buckling - combine loading
( Equation 5.23 / 24 / 25 / 26)
- Propagating buckle (Equation 5.14)
System collaps
System collaps
accepted if [Link] 93o C is used)
Pe =
Pc
Pe <
Pc =
Pp x Pe1
( P + Pe1 )
2
p
Pe1 =
Pp =
Pc
1.1 x m x SC
1.5
(Pc - Pe) x ( Pc2 - Pp2 ) = Pc x Pe1 x Pp xf a x D/t2
0.5
2 E ( t / D )3
1 - D2
2 x SMYS x ( t/D )
Pe1 = 2 E ( t2 / D )3
1 - D2
Pp =
2 x f y x fab x t2 / D
f a = Dmax - Dmin
D
Propagating buckle
Pe <
Ppr
Propagating buckle
Pe <
Ppr
1.4
Ppr = 24 x SMYS x ( t / D )2.4
Ppr = 35 x fy x fab x ( t2 / D )2.5
m x SC
