SENR3130-11

March 2008

POUR FIN DE FORMATION SEUlEMENT

FOR TRAINING PURPOSES ONLY

pecifications
Torque Specifications

[Link]

i01658146

Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
alert to potential hazards. This person should also
situations before an accident occurs. A person must
have the necessary training, skills and tools to perform these functions properly.

be

Improper operation, lubrication, maintenance or repair of this product can be dangerous and
could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have
read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as
"DANGER", "WARNING" or "CAUTION". The Safety Alert "WARNING" label is shown below.

The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
Operations that may cause product damage are identified by "NOTICE" labels on the product and in
this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. If a tool,
procedure, work method or operating technique that is not specifically recommended by Caterpillar
is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that
the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or
repair procedures that you choose.
The information, specifications, and illustrations in this publication are on the basis of information that
was available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any job. Caterpillar dealers have the most current information available.

BWARNING
When replacement parts are required for this
product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent
specifications including, but not limited to, physical dimensions, type, strength and material.
Failure to heed this warning can lead to premature failures, product damage, personal injury or
death.

SENR3130-11

Specifications Section
General Information ................ ..............................
Metric (ISO) Fasteners ................. ...... ..................
English (SAE) Fasteners .... ..................................
Ground Engaging Tool (G.E.T.) Fasteners ............
Installation of Fittings ............................................
Straight Thread O-Ring Fittings ............................
Plugs .....................................................................
O-Ring Face Seal Fittings .....................................
Bulkhead Nuts ......................................................
Flare Fittings.........................................................
Air Conditioning Fittings.... ....................................
Air Brake Fittings ..................................................
Tapered Pipe Thread Fittings................................
Miscellaneous Fittings ..........................................
Hose Clamps ........................................................

4
5
6
8
9
10
12
14
14
15
16
16
17
17
18

Index Section
Index ..................................................................... 20

SENR3130-11

Specifications

i02357647

II

SMCS Code: 7553

Mismatched or incorrect fasteners can result in

damage or malfunction, or personal injury.
Take care to avoid mixing metric dimensioned fasteners and inch dimensioned fasteners.

Introduction to Torque
"Torque" is measured in terms of force and distance.
Force is the amount of pushing or pulling applied at
the end of the lever. Distance is the length of the
lever that is being used. Torque values are given in
the following units: NEWTON meters (Nm), pound
inches (Ib in), and pound feet (Ib ft)
This manual is intended to provide the operator with
a reference. This manual will provide the standard
torque settings for the following: bolts, nuts, plugs,
fittings, and clamps.
Exceptions to these torques are given in the Service
Manual, if necessary.
Be sure to use a torque wrench that has the proper
range. Torque wrenches must be used properly in
order to ensure that the correct torque is applied.
Always use a smooth pull for torque wrenches.
Do not jerk a torque wrench. Do not use adapters
that change the length of the torque wrench. For
the correct use of your torque wrench, refer to the
instructions that were packaged with your torque
wrench. For more information on the correct use
of torque wrenches, refer to Special Publication,
SEBV0516, "An Introduction to Torque".
Prior to installation of any hardware, ensure that
components are in near new condition. Bolts and
threads must not be worn or damaged. Threads must
not have burrs or nicks. Hardware must be free of
rust and corrosion. Clean reused fasteners with a
noncorrosive cleaner. lightly lubricate the threads of
reused fasteners. Lightly lubricate the mating surface
of the head of reused fasteners. Other applications
for lubricating fasteners may also be specified in
the Service Manual. The Service Manual may also
specify the use of sealants and compounds.

Note: Do not use sealants that are not

in
the Service Manual. Do not use compounds that
,u"e not specified in the Service Manual. Clean old
compound from the bolt and from the hole before
installation.

Torque-Turn
The torque-turn method is used when precise control
over clamping force is required. There is an initial
torque and an additional turn. The initial torque is
required to bring all parts of the jOint into contact.
The additional turn provides the desired clamping
force. Ensure that all fasteners have been torqued
before you perform the additional turns. Turn the
fastener according to the specified amount. The
specified amount will normally be equal to or greater
than 90. The specified amount will normally be in
30 increments. Turns of 120 0 or 180 are preferred.
Turns of 120 0 or 180 0 are easily measured by the
pOints of the hex head of the fastener. Lubrication
may be specified in order to reduce the effort that is
required for the final turn. The use of the torque-turn
method will allow the following:
Increase the life of the fastener.
Maximize the potential clamping force of a fastener.
Typical applications are the following:
Track bolts
Sprocket bolts
Connecting rod bolts
Engine Cylinder Heads
Drive Shaft bolts
Note: Too much tension on the bolt will cause the bolt
to be stretched beyond the point of yield. The bolt will
be permanently stretched. The bolt will loosen the
grip on the parts that are being fastened. If the bolt
is tightened again, the bolt will break. Do not reuse
bolts that have been permanently stretched.

Torque Sequence
Unless the bolt tightening sequence is specified
by the Service Manual, the fasteners should be
tightened in a cross pattern. Use Step 1 through Step
5 unless the tightening sequence is specified:
1. Hand tighten all fasteners. Larger fasteners may
require the use of a small hand wrench.
2. Torque all fasteners to 40% of full torque.

SENR3130-11

3. Torque all fasteners to 70% of full torque.

Table 2

4. Torque all fasteners to full torque by using a cross

pattern. Large flanges may require additional
passes.
5~

Thread Size
mm

Torque

M6

5 N'm (44 Ib in)

M8

22 N'm (16 Ib ft)

Mi0

44 N'm (32 Ib ft)

M12

78 N'm (60 Ib ft)

M14

124 N'm (90 Ib ft)

Mi6

177 N'm (130 Ib ft)

M18

200 N'm (150 Ib ft)

M20

400 N'm (300 Ib ft)

M24

790 N'm (580 Ib ft)

Apply at least one final full torque to all fasteners

in a clockwise direction until all torque is uniform.
large flanges may require additional passes.

Note: Final torque may be a turn.

i02357649

Metric (ISO) Fasteners

SMCS Code: 7553

Note: The difference between Caterpillar standard

torque values and Perkins standard torque values
are due to different classes of fasteners. Caterpillar
uses class 10.9 fasteners. Perkins uses class 8.8
fasteners. The different class of fasteners have
different tensile strengths.

Metric (ISO) Nuts and Bolts

Metric (ISO) Taperlock Studs

900909614

Illustration 1

Note: The following table has the recommended

standard torque values for metric nuts and bolts
for use on all Caterpillar equipment and Mitsubishi
engines.
Table 1

Thread Size
mm

Torque

M6

12 3 N'm (9 2 Ib ft)

M8

28 7 N'm (21 5 Ib ft)

Mi0

55 10 N'm (41 7 Ib ft)

M12

100 20 N'm (75 151b ft)

M14

160 30 N'm (120

22 Ib ft)

M16

240 40 N'm (175

30 Ib ft)

M20

460 60 N'm (340

44 Ib ft)

M24

800 100 N'm (590 75 Ib ft)

M30

1600 200 N'm (1180 150 Ib ft)

M36

2700 300 N'm (2000 220 Ib ft)

Note: The following table has the recommended

standard torque values for metric nuts and bolts for
use on Perkins engines.

Note: The following table has the recommended

standard torque values for metric taperlock studs
for use on all Caterpillar equipment and Mitsubishi
engines.
Table 3

Thread Size
mm

Torque

M6

8 3 N'm (71 27 Ib in)

M8

17 5 N'm (13 4 Ib ft)

Mi0

35 5 N'm (26 4 Ib ft)

Mi2

65 10 N'm (48 7 Ib ft)

Mi6

110 20 N'm (80 151b ft)

M20

170 30 N'm (125 22 Ib ft)

M24

400 60 N'm (300 44 Ib ft)

M30

750 80 N'm (550 60 Ib ft)

M36

1200 150 N'm (880 110 Ib ft)

Note: The following table has the recommended

standard torque values for Metric taperlock studs for
use on Perkins engines.

SENR3130-11

Table 6

Table 4

Thread Size

Thread Size

Torque

mm

Torque

M6

5 N'm (44 Ib in)

M3

.6 .1 N'm (5 O.91b in)

M8

11 N'm (97 !b in)

M4

2 .3 N'm (18 3 Ib in)

Mi0

18 N'm (13 Ib ft)

M5

4 .5 N'm (35

4 Ib in)

M12

25 N'm (18 Ib ft)

M6

6 1 N'm (55

9 Ib in)

M8

15 3 Nm (11 2 Ib tt)

mm

Metric (ISO) Machine Screws

900908932

Illustration 2
Table 5

Thread Size
mm

Torque

M1.6

0.10 0.01 N'm (0.9 0.1 Ib in)

M2

0.15 0.01 N'm (1.3 O.1lb in)

M2.5

0.35 0.05 N'm (3.1 0.4 Ib in)

M3

0.50 0.05 N'm (4.4 0.4 Ib in)

M4

1.70 0.25 N'm (15.0 2.21b in)

M5

2.25 0.25 N'm (19.9 2.2lb in)

7 N'm (22 5 Ib tt)

Mi0

30

M12

50 10 N'm (37 7 Ib tt)

M14

80 15 N'm (60

Mi6

125 20 N'm (90 151b tt)

M20

250 40 N'm
(185 30 Ib tt)

M24

425 50 N'm
(310 37 Ib tt)

M30

850 100 N'm

(620 75 Ib tt)

M36

1500 200 N'm

(1100 150 Ib tt)

11 Ib tt)

i02610136

English (SAE) Fasteners

SMCS Code: 7553

English (SAE) Nuts and Bolts

Hex Button Head Screw and Set

Screws

Illustration 4

Illustration 3

901186742

900908911

SENR3130-11

7
Specifications

Table 7

S""~W"'l,n

Table 9

Thread Size

Torque

Thread Size
No.

1/4

12 3 N'm (105 27 Ib in)

0-80

0.10 0.01 N'm (0.9

0.1 Ib in)

5/16

25 6 N'm (18 4 Ib tt)

1-64

0.15 0.01 Nm (1.3

0.11b in)

3/8

47 9 N'm (35 7 Ib tt)

2-56

0.25 0.02 N'm (2.2

0.2 Ib in)

7/16

70 15 N'm (50 11 Ib tt)

3-48

0.35 0.05 N'm (3.1

O.4lb in)

1/2

105 20 N'm (75 15 Ib ft)

4-40

0.50 0.05 N'm (4.4

O.4lb in)

9/16

160 30 N'm (120 22 Ib tt)

5-40

0.70 0.10 N'm (6.2

0.9 Ib in)

5/8

215 40 N'm (160 30 Ib tt)

6-32

0.90 0.10 N'm (8.0

0.91b in)

3/4

370 50 N'm (275 37 Ib tt)

8-32

1.70 0.25 N'm (15.0 2.2 Ib in)

7/8

620 80 N'm (460 60 Ib ft)

10-24

2.25 0.25 N'm (19.9

900 100 N'm (660 75 Ib tt)

12-24

3.40 0.60 N'm (30.1 5.3 Ib in)

1 1/8

1300 150 N'm (960 110 Ib tt)

1 1/4

1800 200 N'm (1320 150 Ib tt)

1 3/8

2400 300 N'm (1780 220 Ib tt)

1 1/2

3100 350 N'm (2280 260 Ib tt)

Inch

Torque

2.2 Ib in)

Hex Button Head Screw and Set

Screws

English (SAE) Taperlock Studs

Table 8

Thread Size
Inch

1/4

Standard Torque
Illustration 6

:!:

3 N'm (70 27 Ib in)

5/16

17 5 N'm (13 4 Ib ft)

3/8

35 5 N'm (26 4 Ib tt)

7/16

45 10 N'm (33 7 Ib tt)

1/2

65 10 N'm (48 7 Ib tt)

5/8

110 20 N'm (80 15 Ib tt)

3/4

170 30 N'm (125 22 Ib ft)

7/8

260 40 N'm (190 30 Ib ft)

400 60 N'm (300 44 Ib ft)

1 1/8

525 60 N'm (390 44 Ib ft)

1 1/4

750 80 N'm (550 60 Ib ft)

1 3/8

950 125 N'm (700 90 Ib tt)

1 1/2

1200 150 N'm (880 110 Ib tt)

English (SAE) Machine Screws

Illustration 5

900908932

901186972

SENR3130-11

Table 10

Table 11

Thread Size

Torque

inch

#6 & #8
#10

N'm

Ib ft

5/8 inch

270 40

200 30

3i4 inch

475 60

350 45

7/8 inch

750 90

550 65

1 inch

1150 150

850 110

1 1/4 inch

2300 300

1700 220

.6 .1 N'm (5 0.91b in)

# 4 & #5
I

&#12

2 .3 N'm (18 3 Ib in)

4 .5 N'm (35 4 Ib in)

1/4

6 1 N'm (55 9 Ib in)

5/16

13 3 N'm (115 271b in)

3/8

25 6 N'm (18 4 Ib ft)

7/16

40 8 N'm (20 6 Ib ft)

1/2

60 12 N'm (44 9 Ib ft)

9/16

85 15 N'm (65 111b ft)

5/8

115 20 N'm (85 151b ft)

3/4

200 40 N'm
(150 30 Ib ft)

7/8

325 40 N'm
(240 30 Ib ft)

Torque(l)

Thread Size
Il1ch

(1)

These values are only for Caterpillar bolts for cutting edges.

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1 1/B

1 1/4

1 31B
1 1/2

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Personal injury can result when installing plow

bolts. The appropriate safety equipment must be
worn when striking the plow bolts. To avoid injury
to your eyes and ears, wear protective glasses and
hearing protection during this procedure.
I

700 90 N'm
(520 65 Ib ft)
1000 125 N'm
(740 90 Ib ft)
1300 150 N'm
(960 110 Ib ft)
1700 200 N'm
(1260 150 Ib ft)

Ground Engaging Tool (G.E.T.)

Fasteners
SMCS Code: 7553
Ground Engaging Tools (G.E.T.) are secured by many
types of bolts. Refer to Table 11 for the correct torque
for the following combinations of fasteners for G. E. T.:

hex head bolts and nuts

_"''"

500 65 N'm
(370 48 Ib ft)

i02357749

plow bolts and nuts

II WLAI\1IX1IIX1S '";

_=~=_ ~"=~~N"'fi'-'='i4_

Illustration 7

g00909058

View of a typical plow bolt

Plow bolts must be installed properly. Refer to the

following procedure for the correct installation of plow
bolts.
1. Clean all surfaces that contact the bolt. Remove
all occurrences of the following conditions:rust,
paint, nicks, and burrs
2. Tighten the nut to the correct torque. Refer to
Table 11 for the correct torque.
3. Use a hammer to strike the head of the bolt. The
bolt must be struck with significant force.

Note: The head of the bolt may be recessed below

the mounting surface. Use a suitable punch in order
to transfer the hammer blow to the bolt head.
4. Tighten the nut to the correct torque. Refer to
Table 11 for the correct torque.

SENR3130-11

9
Specifications

SQ"W'U,

i02357700

Installation of Fittings
SMCS Code: 7553
Note: The tightening sequence of the fasteners
that attach a tube assembly or hose assembly to
the machine is very critical to the proper function
of the machine. The sealing surfaces of the tube
assembly or hose assembly should be secured
squarely. The sealing surfaces of the tube assembly
or hose assembly should be tightened to the serviced
component (control valve, cylinder, hydraulic motor,
etc). Perform this procedure prior to the final
tightening of any clamps or clips that are used
in order to fasten the tube assembly or the hose
assembly to the machine.
Fittings have different connections. Fittings may have
two completely different ends. Be sure to use the
proper torque for the end of the fitting that is used.
The following list contains some common types of
fittings.

Illustration 8

g00906528

4. Tighten the bolts on both connections to the

proper torque. Follow the prescribed torque
sequence for split flange connections. Refer to
Illustration 8. Add the measurement of gap (A) to
the measurement of gap (B). The total must not
exceed 4.0 mm (0.16 inch).
5. Start the engine.

.. Straight Thread O-Ring (STOR)

Adjustable Straight Thread O-Ring (STOR)
.. O-Ring Face Seal (ORFS)
.. Tapered Pipe Thread (NPT and NPTF)
.. 37 Degree Flare Fitting
.. 45 Degree Flare Fitting

6. Move the implement control levers to all of the

positions.
7. Look at the hose during movement of the
implement. Ensure that the hose is not in contact
with the machine or with other hoses .
Note: For hoses that cross an articulation hitch,
check for contact during articulation. For hoses that
connect to the steering system, check for contact
during steering.

45 Degree Inverted Flare Fitting

8. Shut off the engine.
.. Split Flange Coupling

Installation of Split Flange

Couplings

9. If the hose contacts other hoses or the machine

during the test, loosen the bolts and reposition the
hose. Repeat steps 3 through 8 until there is no
contact.

1. For a metal tube to hose installation, install the

tube and tighten all bolts finger tight at the rigid
end.

Installation of Adjustable STOR

Fittings

2. Install the hose and tighten all bolts finger tight.

This type of fitting is used in many applications. One

end of the fitting will be an adjustable STOR fitting.
The other end will be different. Always use the same
installation procedure for the STOR end. Adjustable
STOR fittings can be positioned before tightening.

3. Put the hose in a position so that the hose does

not make contact with the machine or with another
hose.

10
Specifications Section

SENR3130-11

Note: If the above conditions occur due to excessive

tightening, the damaged fluid connector must be
scrapped and the fluid connectors must be replaced.
i02360129

Straight Thread O-Ring Fittings

SMCS Code: 7553

Illustration 9

g00906575

Elbow body assembly

(1) End that connects to the tube or hose. (2) Fitting body. (3)
Locknut. (4) Backup washer. (5) O-ring seal. (6) End that is
assembled to the mating part.

1. Put locknut (3), backup washer (4) and O-ring seal

(5) as far away from the threads as possible. Hold
these components in this position. Turn the fitting
into the mating part. Turn the fitting until backup
washer (4) contacts the surface of the mating part.
Note: Excessive use of the wrench will distort the
washer. Distortion of the washer will prevent proper
sealing.

Illustration 10

g00911924

Note: For torques for plugs, refer to Specifications,

"Plugs".
Note: Straight Thread O-Ring fittings for medium
pressure usage will have shorter threaded ends than
high pressure fittings. The torque value for medium
pressure Straight Thread O-Ring fittings will be lower
than the torque values that are required for Straight
Thread O-Ring fittings for high pressure fittings.

2. Put the fitting assembly in the correct position.

loosen fitting (2) until the correct assembly position
is achieved. Do not loosen the fitting more than
360 degrees. Install the tube or hose hand tight
in order to verify the orientation of the fitting.
Tighten the fitting (2) to the torque that is shown
in the correct chart for the fitting that is used.
Tighten locknut (3) to the torque that is shown in
the correct chart for the fitting that is used. Use a
backup wrench, when the locknut is tightened.
Note: Torque the fitting prior to the locknut.
Note: If the fitting is not adjustable, the hex on the
body replaces the locknut. To install this type of fitting,
tighten the hex against the face of the mating part.
Excessive tightening of the connectors can cause
failure. Connectors that are under tightened can also
cause failures. The following failures occur:
Excessive tightening can expand a loose ferrule
into the nut. This will cause the ferrule to lock up in
the nut and the nut will not function properly.
Excessive tightening can split the nut on the end of
the tube or can split the ferrule.
Excessive tightening can gall or excessive
tightening can strip the threads of the nut.

11

SENR3130-11
Specifications

Table 12

"';,""rtlr,n

Table 13

Ferrous Straight Thread a-Ring Fitting

Torques for Mating with Ferrous Materials
Medium Pressure use with 31 Flare Fittings
Standard
Torque
Tolerance
(+10% - 0%)

Ferrous Straight Thread a-Ring Fittings

Torques for Mating with Ferrous Materials
High Pressure use with a-Ring Face Seal Fittings
Nominal Outer
Diameter of
the Tube

Thread Size
Inch

Standard
Torque
Tolerance
(+10% - 0%)

4.76 mm
(0.188 inch)

3/8 - 24

12 + 2 N'm
(9 ... 1 Ib tt)

13 + 1.5 N'm
(10 + 1.1 Ib tt)

6.35 mm
(0.250 inch)

7/16-20

22 + 2 N'm
(16 + 1 Ib tt)

7/16 - 20

17 + 2 N'm
(13+1.5Ibtt)

7.94 mm
(0.312 inch)

1/2 - 20

30 + 3 N'm
(22 + 2 Ib tt)

7.94 mm
(.312 inch)

1/2 - 20

28 + 3 N'm
(21 + 2 Ib tt)

9.52 mm
(0.375 inch)

9/16 - 18

48 + 5 N'm
(35 + 4 Ib tt)

9.52 mm
(.375 inch)

9/16 - 18

34 + 3 N'm
(25 + 2 Ib tt)

12.7 mm
(0.500 inch)

3/4 - 16

82 + 8 N'm
(60 + 6 Ib tt)

12.70 mm
(.500 inch)

3/4 - 16

55 + 6 Nm
(41 + 4 Ib tt)

15.88 mm
(0.625 inch)

7/8 - 14

140 + 14 N'm
(105'" 10 Ib tt)

15.88 mm
(.625 inch)

7/8 - 14

80 + 8 N'm
(60 + 6 Ib tt)

19.05 mm
(0.750 inch)

1 1/16 - 12

190 + 15 N'm
(140 + 11 Ib tt)

19.05 mm
(.750 inch)

11/16-12

100 + 10 N'm
(75 + 7 Ib tt)

22.22 mm
(0.875 inch)

1 3/16 - 12

250 + 20 N'm
(185 + 15 Ib tt)

1 5/16 - 12

300 + 30 N'm
(220 + 22 Ib tt)

Nominal Outer
Diameter of
the Tube

Thread Size
Inch

3.18 mm
(.125 inch)

5/16 - 24

8 + 1 N'm
(6 + 1 Ib tt)

4.76 mm
(.188 inch)

3/8 - 24

6.35 mm
(.250 inch)

I
I
I
II

22.22 mm
(.875 inch)

13/16-12

135 + 13 N'm
(100 + 10 Ib tt)

25.40 mm
(1.000 inch)

25.40 mm
(1.000 inch)

1 5/16 - 12

150 + 15 N'm
(110 + 11 Ib tt)

31.75 mm
(1.250 inch)

1 5/8 -12

350 + 35 N'm
(260 + 26 Ib tt)

15/8-12

290 + 25 N'm
(215 + 18 Ib tt)

38.10 mm
(1.500 inch)

1 7/8 - 12

415 + 40 N'm
(305 + 30 Ib tt)

38.10 mm
(1.500 inch)

1 7/8 - 12

325 + 30 N'm
(240 + 22 Ib tt)

50.80 mm
(2.000 inch)

2 1/2 - 12

420 + 40 N'm
(310 + 30 Ib tt)

31.75 mm
(1.250 inch)

Note: Use 50 percent of the torque values from Table

12 when the fitting or the port material is nonferrous.
Note: Straight Thread a-Ring fittings for high
pressure usage will have longer threaded ends than
medium pressure fittings. The torque value for high
pressure Straight Thread a-Ring fittings will be higher
than the torque values that are required for Straight
Thread a-Ring fittings for medium pressure fittings.

Note: Use 50 percent of the torque values from Table

13 when the fitting or the port material is nonferrous.

12

SENR3130-11

Table 14

i02357944

Metric Ferrous Straight Thread O-Ring Fittings

Torques fol' Mating with Ferrous Materials
Standard
Torque
To!erance
(+10% -0%)

ugs
SMCS Code: 7553

Ref Nominal
Outer Diameter
of the Tube

Thread
Size

4 mm

M8 X 1

10.5 + 1 Nm
(95 + 9 Ib in)

5 mm

Mi0 X 1

21 + 2 Nm
(15 + i.5lb ft)

6 mm

M12 X 1.5

37 + 3 Nm
(27 + 2 Ib ft)

8 mm

M14 X 1.5

47 + 4 Nm
(35 + 3 Ib ft)

10 mm

Mi6 X 1.5

58 + 6 Nm
(43 + 4 Ib ft)

12 mm

M18X 1.5

75 + 7 Nm
(55 + 5 Ib ft)

Thread Size
Inch

Torque
Tolerance (+10% - 0%)

16 mm

M22 X 1.5

105 + 10 Nm
(75 + 7 Ib ft)

5/16

9 + 1 Nm (80 + 9 Ib in)
17 + 1.5 Nm (13 + 1 Ib ft)

M27 X 2

180 + 15 Nm
(135 + 11 Ib ft)

3/8

20mm

7/16

23 + 2 Nm (17 + i.5lb ft)

112

28 + 3 Nm (21 + 2 Ib ft)

9/16

34 + 3 Nm (25 + 2 Ib ft)

3/4

60 + 6 Nm (44 + 4 Ib ft)

7/8

115 + 10 Nm (85 + 71b ft)

1 1116

140 + 14 Nm (105 + 10 Ib ft)

1 3/16

190 + 19 Nm (140 + 141b ft)

1 5/16

210 + 20 Nm (155 + 15 Ib ft)

1 5/8

290 + 25 Nm (215 + 18 Ib ft)

1 7/8

325 + 30 Nm (240 + 22 Ib ft)

2 1/2

420 + 40 Nm (310 + 30 Ib ft)

22 mm

M30X 2

225 + 20 Nm
(165 + 15 Ib ft)

25mm

M33 X 2

325 + 30 Nm
(240 + 22 Ib ft)

30mm

M42 X 2

350 + 35 Nm
(260 + 26 Ib ft)

38 mm

M48 X 2

440 + 40 Nm
(320 + 30 Ib ft)

50 mm

M60X 2

525 + 50 Nm
(390 + 37 Ib ft)

Note: Use 50 percent of the torque values from 14

when the fitting or the port material is nonferrous.

Straight Thread O-Ring Plugs (Hex

Drive)

900911999

Illustration 11

Table 15

Note: Use 50 percent of the torque values from Table

15 when the fitting or the port material is nonferrous.

Straight Thread O-Ring Plugs

(Socket Drive)

Illustration 12

g00912006

SENR3130-11

13
Specifications

Note: The socket may be hexagonal or a square

recessed drive.

Table 17

I Type of
i

Table 16

1/2 - 13

Thread Size
Inch

Torque
Tolerance (+10% - 0%)

5116

5 + 1 N'm (44 + 9 Ib in)

3/8

11 + 1 N'm (97 + 9 Ib in)

7116

16 + 1.5 N'm (12 + 1 Ib ft)

1/2

20 + 2 N'm (15 + i.5lb ft)

9/16

35 + 3.5 N'm (26 + 3 Ib ft)

3/4

70 + 7 N'm (50 + 5 Ib ft)

7/8

100 + 10 N'm (75 + 7 Ib ft)

1 1/16

170 + 15 N'm (125 + 11 Ib ft)

1 3/16

215 + 20 N'm (160 + 151b ft)

1 5/16

270 + 25 N'm (200 + 181b ft) !

1 5/8

285 + 25 N'm (210 + 181b ft)

1 7/8

370 + 35 N'm (275 + 26 Ib ft)

2 1/2

415 + 40 N'm (305 + 30 Ib ft)

Drain Plugs with Straight Threads

Thread Size
inch

Plug

0
I

Torque
Tolerance (+10% - 0%)

20 + 5 N'm (15 + 4 Ib ft)

5/8 - 11

35 + 5 N'm (26 + 4 Ib ft)

3/4 - 12
3/4 - 16

50 + 5 N'm (37 + 4 Ib ft)

7/8 - 14
11/8-12

70 + 15 N'm (52 + 11 Ib ft)

1 5/16 - 12
1 1/2 - 12

90 + 15 N'm (66 + 11 Ib ft)

2 - 12

125 + 15 N'm (92 + 11 Ib ft)

1 1/8 - 12

70 + 15 N'm (52 + 11 Ib ft)

1 5/16 - 12

' 90 + 15 N'm (66 + 11 Ib ft)

1/2 - 20

11 + 4 N'm (97 + 351b in)

7/8 -14

55 + 7 N'm (41 + 5 Ib ft)

1 3/8 -13

90 + 15 N'm (66 + 11 Ib ft)

1 112 - 12

110 + 15 N'm (81 + 11 Ib ft)

Note: Use 50% of the values in Table 17 when either

the plug or the port material is nonferrous.

Straight Thread O-Ring

Plugs (Mechanical Joint Tube
Assemblies)

Illustration 13

90091 2008

Note: Plug (A), plug (8) and plug (C) are used with a
gasket. Conical seal plug (0) does not use a gasket.

Illustration 14

g00912010

Note: When you tighten the plug. the torque must

not be transmitted to the joint between the tube and
the elbow.

14

SENR3130-11

Table 18

i02375107

Thread Size
Inch

Nuts

Torque

7/8

125

15 N'm (92 11 Ib ft)

1 1116

175 15 N'm (130

1 3/16

250

SMCS Code: 7553

111b ft)

20 N'm (185 151b ft)

1 1/4

250 20 N'm (185 151b ft)

1 5116

370 20 N'm (275 151b ft)

1 5/8

420 25 N'm (310 20 Ib ft)

1 7/8

525 35 N'm (390 25 Ib ft)

2 1/2

900 50 N'm (665

40 Ib ft)
i02375512

O-Ring Face Seal Fittings

Illustration 16

900909136

Bulkhead connector (ORFS) (1) and bulkhead nut (1A).

SMCS Code: 7553

Note: The bulkhead connector may have different

connections. The type of fluid connection does not
affect the torque for nut (1A).
Note: When you assemble the fluid connection, do
not use the bulkhead nut (1A) as leverage for a
backup wrench. Use the hex on the body (1) of the
connector for leverage.

900906427

Illustration 15
O-ring face seal fitting (ORFS fitting)
(1) O-ring face seal connector
(1A) O-ring groove
(2) O-ring seal
(3) Nut for the O-ring face seal
Table 19

Ferrous ORFS Fitting

Thread Size

Inch

Standard Torque for Nut (3)

9/16 - 18

25 + 3 N'm (18 + 2 Ib ft)

11116 - 16

40 + 4 N'm (30 + 3 Ib ft)

13/16 - 16

55 + 5 N'm (41 + 4 Ib ft)

1 - 14

86 + 8 N'm (65 + 6 Ib ft)

1 13/16 - 12

125 + 15 N'm (90 + 11 Ib ft)

1 7/16 - 12

165 + 15 N'm (120 + 11 Ib ft)

1 11116 - 12

200 + 20 N'm (150 + 15 Ib ft)

2 - 12

245 + 20 N'm (180 + 151b ft)

SENR3130-11

15

Specifications

ree

Table 20

Fittings

Thread Size
Inch

Torque

5116

6 1 N'm (53 9 Ib in)

318

. 8 1 N'm (71 9 Ib in)

7/16

14 1.5 N'm (10 11b tt)

1/2

17 2 N'm (13 1.4 Ib tt)

9/16

22 2 N'm (16 1.4 Ib tt)

11/16

31 3 N'm (23 2 Ib tt)

3/4

37 4 N'm (27 3 Ib tt)

13/16

40 4 N'm (30 3 Ib tt)

7/8

44 4 N'm (32 3 Ib tt)

Illustration 17

61 6 N'm (45 4 Ib tt)

(1) 37 degree flare fitting. (2) Swivel nuts.

1 1/16

70 7 N'm (52 5 Ib tt)

Table 21

1 3/16

91 10 N'm (67 7 Ib tt)

1 5/16

113 10 N'm (83 7 Ib tt)

901185483

Nuts for 37 Degree Flare Fittings

Thread Size
Inch

Standard
Torque
Tolerance (+
10% - 0%)

3.18 mm
(.125 inch)

5/16

5.0 + 1 N'm
(44 + 9 Ib in)

4.76 mm
(.188 inch)

3/8

11 + 1 N'm
(100 + 9 Ib in)

6.35 mm
(.250 inch)

7/16

16 + 1.5 N'm
(12 + 1.1 Ib tt)

7.94 mm
(.312 inch)

1/2

20 + 2 N'm
(15+1.5Ibtt)

9.52 mm
(.375 inch)

9/16

27 + 3 N'm
(20 + 2 Ib tt)

Flare Fittings

12.70 mm
(.500 inch)

3/4

58 + 6 N'm
(43 + 4 Ib tt)

SMCS Code: 7553

15.88 mm
(.625 inch)

7/8

74 + 7 N'm
(55 + 5 Ib tt)

The torques in Table 21 are for 37 degree flare

fittings. The torques in Table 22 are for 45 degree
flare fittings and 45 degree inverted flare fittings.

19.05 mm
(.750 inch)

125 12 N'm (92 9 Ib tt)

1 7/16

150 15 N'm (110 11 Ib tt) ~

1 5/8
1 11/16

150 15 N'm (110 11 Ib tt)

1 7/8

155 15 N'm (115 11 Ib tt)

170 17 N'm (125 131b tt)

2 1/2

Nominal Outer
Diameter of
the Tube

i
I

220 20 N'm (160 15 Ib tt)

Note: Bulkhead nuts are designed' to secure fluid

connectors firmly in position.
i02357957

1 1/16

108 + 10 N'm
(80 + 7 Ib tt)

22.22 mm
(.875 inch)

1 3/16

135 + 13 N'm
(100 + 10 Ib tt)

25.40 mm
(1.000 inch)

1 5/16

156 + 15 N'm
(115 + 11 Ib tt)

31.75 mm
(1.250 inch)

1 5/8

217 + 20 N'm
(160 + 15 Ib tt)

38.10 mm
(1.500 inch)

1 7/8

251 + 25 N'm
(185 + 18 Ib tt)

50.80 mm
(2.000 inch)

2 1/2

339 + 30 N'm
(250 + 22 Ib tt)

Note: Use 50 percent of the torque values from Table

21 when the fitting or the port material is nonferrous.

SENR3130-11

16
Specifications Section

ree
Inverted Flare Fittings

i02375394

Air Cond

ning Fittings

7553

901185492

Illustration 18

(1) 45 Degree Inverted Flare Fittings. (2) 45 Degree Flare Fittings.

901185521

Illustration 19
Table 22

(1) O-ring seal. (2) 45 degree flare fitting.

45 Degree Flare Fittings and 45 Degree

Inverted Flare Fittings

Table 23

Air Conditioning Fittings

Nominal Outer
Diameter of
the Tube

Thread Size
Inch

3.18 mm
(.125 inch)

5/16

5.0 1.5 Nm
(44 13 Ib in)

4.76 mm
(.188 inch)

3/8

8.0 1.5 Nm
(70 13 Ib in)

6.35 mm
(.250 inch)

7/16

11 2 Nm
(100 18 Ib in)

7.94 mm
(.312 inch)

1/2

17 3 Nm
(13 2 Ib ft)

9.52 mm
(.375 inch)

5/8

30 3 Nm
(22 2 Ib ft)

11.11 mm
(.438 inch)

11/16

30 3 Nm
(22 2 Ib ft)

12.70 mm
(.500 inch)

3/4

38 4 Nm
(28 3 Ib ft)

15.88 mm
(.625 inch)

7/8

50 5 Nm
(37 4 Ib ft)

19.05 mm
(.750 inch)

1 1/16

90 8 Nm
(65 6 Ib ft)

22.22 mm
(.875 inch)

1 1/4

100 10 Nm
(75 7 Ib ft)

Standard
Torque
Thread
Size
Inch

O-Ring
Fitting End

45 Degree Flare Fitting

End

Torque

Torque
for Steel
Tubes

Torque for
Aluminum
Tubes

5/8 - 18

14 4 Nm
(103Ibft)

30 3 Nm
(22 21b ft)

23 3 Nm
(17 2 Ib ft)

3/4 - 16

27 4 Nm
(20 3 Ib ft)

52 5 Nm
(38 41b ft)

33 4 Nm
(24 41b ft)

7/8 - 14
1 - 14

40 4 Nm
(30 3 Ib ft)

60 7 Nm
(44 51b ft)

38 4 Nm
(28 31b ft)

1 1/16 - 14

45 5 Nm
(33 41b ft)

75 8 Nm
(55 61b ft)

50 5 Nm
(37 4 Ib ft)

i02375379

Air Brake Fittings

SMCS Code: 7553

Illustration 20

900909062

17

SENR3130-11
Specifications

Put nut (1) and sleeve (2) over the tube. Push the
tube into the counterbore of the fitting body as far as
possible. There are two methods that may be used
to tighten the nut. Tighten the nut with one of two
methods.
@

Table 25

Tapered Pipe Thread Fittings

Tighten nut (1) to the torque that is specified in

Table 24.

Table 24

Torque

6.35 mm
(0.250 inch)

Turn Tightening
Nonmetallic
Tubing

Copper
Tubing

11 3 N'm
(8 2 Ib ft)

9.53 mm
(0.375 inch)

20 3 N'm
(15 21b ft)

12.70 mm
(0.500 inch)

35 6 N'm
(26 4 Ib ft)

15.88 mm
(0.625 inch)

40 6 N'm
(30 4 Ib ft)

3 1/2

19.05 mm
(0.750 inch)

50 6 N'm
(37 4 Ib ft)

3 1/2

Threads with

Threads without
Pipe Sealant

5P-3413 Pipe
Sealant

.. Tighten nut (1) by the number of turns that is

specified in Table 24. The number of turns is for
the turns after the nut is finger tight.

Nominal
Outer
Diameter
of the Tube

Standard Torque
Diameter
of the Pipe
Thread (Inch)

Note: Clean the connectors and the seals and

lubricate the connectors and seals by using
Refrigerant Mineral Oil. This is a special oil that is
compatible with R-134a.

1/16

10 N'm (90 Ib in)

10 N'm (90 Ib in)

1/8

16 N'm (12 Ib ft)

16 N'm (121b ft)

,/4

20 N'm (15 Ib ft)

25 N'm (18 Ib ft)

3/8

35 N'm (26 Ib ft)

45 N'm (33 Ib ft)

1/2

45 N'm (33 Ib ft)

60 N'm (44 Ib ft)

3/4

60 N'm (44 Ib ft)

75 N'm (55 Ib ft)

90 N'm (65 Ib ft)

1 1/4

95 N'm (70 Ib ft)

110 N'm (80 Ib ft)

1 1/2

110 N'm (80 Ib ft)

130 N'm (95 Ib ft)

130 N'm (951b ft)

160 N'm (120 Ib ft)

75 N'm (55 Ib ft)

Note: Use 50 percent of the torque values from Table

25 when the fitting, the plug, or the port material is
nonferrous.
Note: Use 50 percent of the torque values from Table
25 when a tapered thread is mated with a straight
thread.
i02387806

Miscellaneous Fittings
SMCS Code: 7553

i02357992

Tapered Pipe Thread Fittings

SMCS Code: 7553

Hi Duty Tube Fittings (Shear

Sleeve)

Torque is based on the diameter of the thread. The

torque values are identical for coarse threads and
fine threads.
Note: The following table has the recommended
standard torque value for tapered pipe thread fitting
for use on all Caterpillar equipment and Mitsubishi
engines. Use Table 25 as a general recommendation
only. Actual values may vary due to variations in the
material of the connector. Actual values may vary
due to variations in the characteristics of the threads.

Illustration 21

g00909648

Put nut (1) over the tube and push the tube into the
counterbore of the fitting body as far as possible.
Turn the nut with a wrench until a small decrease in
torque is felt. The small decrease in torque indicates
that the sleeve (1A) has been broken off of the nut.
Hold the tube in order to prevent the tube from
turning. Tighten the nut for an additional 1 1/2 turns.

SENR3130-11

18
Specifications Section

i0235S004

Hose Clamps

1~
C
..
U

SMCS Code: 7553

l JJBliliill

Illustration 22

V'vorm Drive Band Type Clamps

900909647

Installing a New Flareless Fitting

Put nut (1) and sleeve (2) over the tube. The head
end of the sleeve should be next to the nut. The head
end has a shoulder. The nut will be seated against
this shoulder when the nut is tightened. Push the
tube into the counterbore of the fitting body as far as
possible. Turn nut (1) clockwise until the sleeve grips
the tube. The sleeve must prevent all movement of
the tube. Tighten the nut for an additional 1 1/4 turns.
The sleeve should be seated and the sleeve should
give a locking action.

Illustration 24

900910017

Table 26

installing a Used Flareless Fitting

Less turns are required for a used fitting. Put nut (1)
and sleeve (2) over the tube. The head of the sleeve
should be next to the nut. Push the tube into the
counterbore of the fitting body as far as possible.
Tighten the nut until a sudden increase in torque is
felt. Next, tighten the fitting for an additional 1/6 to
1/3 turn in order to seat the sleeve.

Flex Fittings

Width (A) of Clamp

Torque for New Hose

7.9 mm (0.31 inch)

0.9 0.2 N'm (8 2 Ib in)

13.5 mm (0.53 inch)

4.5 0.5 N'm (40 4 Ib in)

15.9 mm (0.63 inch)

7.5 0.5 N'm (65 4 Ib in)

Width (A) of Clamp

Torque for Reused Hose(1)

7.9 mm (0.31 inch)

0.7 0.2 N'm (6 2 Ib in)

13.5 mm (0.53 inch)

3.0 0.5 N'm (27 4 Ib in)

15.9 mm (0.63 inch)

4.5 0.5 N'm (40 4 Ib in)

(1)

Use this value when the hose is reused. The clamp may be
new or reused.

Constant Torque Hose Clamps

Illustration 23

900909645

Put nut (1) and sleeve (2) over the tube and push the
tube into the counterbore of the fitting body as far as
possible. Tighten the nut until the nut is against the
hex part of the fitting body.

Use a constant torque hose clamp in place of

any worm drive band type clamp. Ensure that the
constant torque hose clamp is the same size as
the worm drive band type clamp. Due to extreme
temperature changes, the hose will heat set. Heat.
setting can cause worm drive band type clamps to
loosen. Loose hose clamps can result in leaks. There
have been reports of component failures that have
been caused by worm drive band type clamps that
have loosened. The constant torque hose clamp will
help prevent these failures.

SENR3130-11

19
Specifications Section

g00906389

Illustration 25
(1) Constant Torque Hose Clamp (Belleville Washer)
(2) Constant Torque Hose Clamp (Tee bolt and Spring)

Use a torque wrench for proper installation of all

constant torque hose clamps. There are two types of
constant torque hose clamps: Belleville washer (1)
and Tee bolt and spring (2)
When the constant torque hose clamp (Belleville
washer) (1) is assembled correctly, the Belleville
washers (1A) are nearly collapsed flat. The proper
torque for screw (1 B) is based on the diameter (B) of
the clamp. Refer to the following table for the correct
torque.
Table 27

Diameter (8)

Standard Torque

Up to 50.8 mm (2 inch)

7.5 0.5 N'm (65 5 Ib in)

Greater than 50.8 mm

(2 inch)

11 1 N'm (95 10 Ib in)

The correct torque for the constant torque hose clamp

(tee bolt and spring) (2) is 7.5 1 N'm (65 10 Ib in).

Index
A

Air Biake Fittings ................................................... 16

Air Conditioning Fittings.... ........ ........... .................. 16

Metric (ISO) Fasteners ....... ............ ............... ........

Hex Button Head Screw and Set Screws..........
Metric (ISO) Machine Screws............................
Metric (ISO) Nuts and Bolts ......... ...... ................
Metric (ISO) Taperlock Studs.............................
Miscellaneous Fittings...........................................
Flex Fittings........................................................
Hi Duty Tube Fittings (Shear Sleeve) ................
SAE Flareless Fittings ........................................

B
Bulkhead Nuts ....................................................... 14

5
6
6
5
5
17
18
17
18

E
English (SAE) Fasteners .......................................
English (SAE) Machine Screws .........................
English (SAE) Nuts and Bolts............................
English (SAE) Taperlock Studs ..........................
Hex Button Head Screw and Set Screws..........

6
7
6
7
7

o
O-Ring Face Seal Fittings ..................................... 14

P
F
Flare Fittings ............ ......... ..................................... 15
37 Degree Flare Fittings .................................... 15
45 Degree Flare and 45 Degree Inverted Flare
Fittings.. .............. ............... ............................... 16

Plugs ...................................................................... 12
Drain Plugs with Straight Threads ..................... 13
Straight Thread O-Ring Plugs (Hex Drive) ......... 12
Straight Thread O-Ring Plugs (Mechanical Joint
Tube Assemblies) ............................................ 13
Straight Thread O-Ring Plugs (Socket Drive) .... 12

General Information. ...... .... .............................. ......

Introduction to Torque................... .....................
Torque Sequence...............................................
Torque-Turn........................... ............................
Ground Engaging Tool (G.E.T.) Fasteners ............

4
4
4
4
8

SpeCifications Section........................................... 4
Straight Thread O-Ring Fittings ............................. 10

T
Table of Contents................ .............. ...... ......... ...... 3
Tapered Pipe Thread Fittings................. ............... 17

H
Hose Clamps... ..................................... ................. 18
Constant Torque Hose Clamps.......................... 18
Worm Drive Band Type Clamps..................... .... 18

Important Safety Information .................................

Installation of Fittings.............................................
Installation of Adjustable STOR Fittings ...........
Installation of Split Flange Couplings.................

2008 Caterpillar
All Rights Reserved

2
9
9
9

Printed in U.S.A.