Cement Production Facility Overview

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This document provides a summary of the key components and processes involved in cement production from raw materials to finished product dispatching. It outlines the raw materials sources a…
  • Raw Materials Flowchart

RAW MATERIALS

IMPORTED

RAW MATERIALS
DRAKE QUARRY

BC

BNSF Bridge at Hell


Canyon

BC
F

BC
C

J
K

G
H

V
R

TO
CUSTOMER

O
S

E
RAW MATERIALS AREA
X

BC

RR

PRIMARY CRUSHER BUILDING


- Vibrating Screen and Impact Crusher Type
160/150CR by Thyssen Krupp Foerdertechnick
- Maximum material size of 76 mm (3 in)
OVERLAND BELT CONVEYORS
- CFC/TFC by Superior Industries
- Capacity up to 500 ST/hr
- From Quarry to A: 3,200' (950 m) approx.
LIMESTONE STORAGE BUILDING
- 41,200 ST High Limestone and 7,900 ST Low
Limestone
- Portal Scrapper GP2 455 / 37.5 Claudius Peters
RAILROAD SPUR AND SWITCHING YARD
- Railroad Spur for Loading of Cement and
Unloading of Raw Materials.
- Track Length: 4.1 miles.

HT

CEMENT PRODUCTION & DISPATCHING AREA

RAW MATERIALS MIXING & CLINKER PRODUCTION AREA


TRUCK AND RAILROAD UNLOADING BUILDING
- Vibrating Feeder (400 tons/hr)
- Water Dedusting System
COAL AND ADDITIVE STORAGE BUILDING
- Coal (4,000 ST), Sandstone (1,310 ST), Aluminum
source (1,310 ST), and Iron Ore (1,872 ST)
- Belt Conveyors with max. capacity of 400 ST/hr
METALLIC SILOS
- Silos for Limestone (602 ST), Sandstone (502 ST),
Iron Ore (626 ST), Gypsum (430 ST), Clinker
(538 ST), and Coal (341 ST)

RAW MATERIAL GRINDING BUILDING


- Roller Press POLYCOM 15/8-5 by Polysius
- High Efficiency Separator SEPOL HR by Polysius
RAW MATERIAL AND KILN BAGHOUSE
- Model 6 x 270TB-BHTP-288:S6 by IAC
- 6 compartments, 576 kW Fan
BLENDING SILO
- Claudius Peters Mixing Silo MC-16
- Effective 7,183 ST
PREHEATER FEEDER BUILDING
- Two Belt Bucket Elevators (1 as standby)
- Capacity up to 170 ST/hr
PREHEATER BUILDING
- Six Stage Preheater with Calciner by FLSmidth
- SNCR System 19% Ammonia Injection System

ROTARY KILN
- 150' Vulcan Kiln with Falk Main Gearbox
- Cooling Fans and Seals by FLSmidth

CLINKER COOLER BUILDING


- ETA Cooler 646 by Claudius Peters
- 2000 mtpd of Clinker at 90oC
- Hot Pan Conveyor by Sthim (max temp. 130oC)

BAGHOUSE AND HEAT EXCHANGER BUILDING


- Three air to air heat exchanger modules by IAC
- Baghouse for Cooler by IAC with 4 compartments

CLINKER STORAGE BUILDINGS


- Twin Buttes Mine reclaimed dome (50,000 ST)
- Emergency Silo (13,800 ST)
- Collecting Belt Conveyors by Superior (400 ST/hr)

TRUCK DISPATCHING BUILDING


- Two metallic silos (approx. 125 m3 each)
- Claudius Peters Fluidization Systems (440 ST/hr)
- Two Fairbanks weighbridges for trucks (120 tons)

GYPSUM STORAGE BUILDING


- Building with capacity of 2,000 ST
- Collecting Belt Conveyor by Superior (400 ST/hr)

CEMENT PIPE
- Pneumatic Conveying Pipe by Claudius Peters
- Approx Length: 293 m

CEMENT GRINDING BUILDING


- Roller Press POLYCOM 15/8-5 by Polysius
- One chamber used Marcy ball mill (1,841 kW)
- Cement Cooler by Polysius (from 100oC to 55oC)

CEMENT SILO
- Claudius Peters Silo EC-16
- Two discharging system (Bucket Elevator and
Emergency Dispatching (165 metric tons/hr)

RAILROAD DISPATCHING BUILDING


- One metallic silo (approx. 398 m3)
- Claudius Peters Fluidization System (330 MT/hr)
- Fairbanks weighbridge for railcar (360 tons)

PRIMARY CRUSHER BUILDING
TRUCK AND RAILROAD UNLOADING BUILDING
RAW MATERIAL GRINDING BUILDING 
ROTARY KILN 
CLINKER STORAGE B

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