SERVICE

LASER PRINTER
Phaser 3450
Manual
LASER PRINTER CONTENTS
1. Precautions
2. Reference Information
3. Specifications
4. Summary of product
5. Disassembly and Reassembly
6. Alignment and Adjustments
7. Troubleshooting
8. Exploded Views and Parts List
9. Block Diagram
10. Connection Diagram
11. Circuit Description
1
1
1-1
Precautions
Service Manual
1. Precautions
The cautions in the below are items needed to keep in mind when maintaining and servicing.
Please read carefully and keep the contents in mind to prevent accidents while servicing and prevent
any damages to the damage.
1.1 Warning for safety.
(1) Request the service by qualified service person.
The service for this machine must be performed by a service person who took the additional education of
this field. It is dangerous if unqualified service person or user tries to fix the machine.
(2) Do not rebuild it discretionary.
Do not attach or change parts discretionary. Do not disassemble, fix, and rebuilt it. If you do, printer will not
work and electric shock or a fire can be occurred.
(3) Laser Safety Statement
The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J
for Class 1(1) laser products, and elsewhere, is certified as a Class I laser product conforming to the
requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and
printer are designed so there is never any human access to laser radiation above a Class I level during nor-
mal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected
beam, although invisible, can damage your eyes. When using this product, these basic safety precautions should
always be followed to reduce risk of fire, electric shock, and injury to persons.
CAUTION - INVISIBLE LASER RADIATION
WHEN THIS COVER OPEN.
DO NOT OPEN THIS COVER.
VORSICHT - UNSICHTBARE LASERSTRAHLUNG,
WENN ABDECKUNG GE FFNET.
NICHT DEM STRAHL AUSSETZEN.
ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS
D OUVERTURE. EXPOSITION DANGEREUSE
AU FAISCEAU.
ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI
APERTURA. EVITARE L ESPOSIZIONE AL
FASCIO.
PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE.
EVITAR EXPONERSE AL RAYO.
ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R
SIKKERHEDSBRYDERE ER UDE AF FUNKTION.
UNDG UDSAETTELSE FOR STR LNING.
ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL
PNES. STIRR IKKE INN I STR LEN.
UNNG EKSPONERING FOR STR LEN.
VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL
R PPNAD OCH SP RREN R URKOPPLAD.
BETRAKTA EJ STR LEN. STR LEN R FARLIG.
VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA
OLET ALTTIINA N KYM TT M LLE LASER-
S TEILYLLE L KATSO S TEESEEN.
1-2
Precautions
Service Manual
1.2 Caution for safety
1.2.1 Precaution related noxious material
There is a possibility to get harm from noxious material if you ignore the below information.
(1) Do not touch the damaged LCD. This PRINTER has LCD in control panel. Noxious liquid to human body exists in the
LCD. If it gets into your mouth, immediately see a doctor. If it gets into eyes or on skin, immediately wash it off for
more than 15 minutes with flowing water and see a doctor.
(2) The toner in a printer cartridge contains a chemical material, which might harm human body if it is swallowed.
Please keep children out of the toner cartridge.
1.2.2 Precaution related electric shock or fire
It is possible to get electric shock or burn by fire if you don't fallow the instructions of the manual.
(1) Use exact voltage. Please do use an exact voltage and wall socket. If not, a fire or an electric leakage can be
caused.
(2) Use authorized power cord. Do use the power cord supplied with PRINTER. Afire can occur when over current
flows in the power cord.
(3) Do not insert many cords in an outlet. If you do, a fire can be occurr due to flow over current over flow in an out-
let.
(4) Do not put water or extraneous matter in the PRINTER. Please do not put water, other liquid, pin, clip, etc. It can
cause a fire, electric shock, or malfunction. If it happens, turn off the power and remove the power plug from the
outlet immediately.
(5) Do not touch the power plug with wet hands. When servicing, do remove the power plug from outlet. And do not
insert or take off it with wet hands. Electric shock can be occur.
(6) Caution when inserting or taking off the power plug. The power plug has to be inserted completely. If not, a fire
can be caused due to poor contact. When taking off the power plug, do grip the plug and take it off. If grip the line
and pull over, it could be damaged. This could cuase a fire or electric shock.
(7) Management of power cord. Do not bend, twist, or bind it and place other materials on it. Also, do not fix it with
staples. If the power cord gets damage, a fire or electric shock can be caused. Adamaged power cord must be
replaced immediately. Do not repair the damaged part and reuse it. A repaired part with plastic tape can be
occurred a fire or electric shock. Do not spread chemicals on the power cord. Do not spread insecticide on the
power cord. Afire or electric shock can be occurred due to thinner(weak) cover of the power cord.
(8) Check whether the power outlet and the power plug are damaged, pressed, chopped, or on fire. When such poor
conditions are found, repair it immediately. Avoid pressure or cut when moving the machine.
(9) Caution when thundering, and being flash of lightening. It causes a fire or electric shock. Take the power plug off
when thundering. Do not touch cable and device when thundering and being flash of lightening.
(10) Avoid places where there is moisture or dust. Do not install the printer in a place where lots of dusts or humidi-
fier are around. Afire can occur. A plug part needs to be cleaned well with dried fabric to remove dust. If water
drops are dripped on the place cover with dust, a fire can occur.
(11) Avoid direct sunlight. Do not install the printer near to window where directly contacts to the sunlight. If the
machine contacts sunlight long time, the machine cannot work properly because inner temperature of the
machine is getting higher. Afire can be caused.
(12) Turn off the power and take off the plug when a smoke, strange smell, or sound from the machine. If you keep
using it, a fire can occur.
(13) Do not insert steel or metal piece inside/outside of the machine. Do not put steel or metal piece into a ventila-
tor. An electric shock can happen.
1-3
Precautions
Service Manual
1.2.3 Precaution related handling the machine.
If you ignore this information, you get hurt and machine could be damaged.
(1) Do not install unit on uneven surfaces or slanted floors.
Please confirm that unit is correctly balanced after installation. Machine may fall over when itis not bal-
anced correctly.
(2) Be careful not to insert a finger or hair in the rotating unit.
Be careful not to insert a finger of hair in the rotating unit (motor, fan, paper feeding part, etc) while the
machine is operating. Once it happens, you could harm.
(3) Do not place any containers of water/chemical or small metals. If those are got into the inner side of
machine, a fire or electric shock can occur.
(4) Do not install machine in areas where moisture or dust exists. For example, do not install machine near
open windows, damage maybe caused by these conditions.
(5) Do not place a candle, burning cigarettes, and etc. on the machine. Do not install it near to a heater. A fire
can occur.
1.2.4 Precaution when assembly/disassembly
When replace parts, do it very carefully. Do memorize the location of each cable before replace parts for
reconnecting it afterwards. Do memorize. Please perform the below before replace or disassemblying any
parts.
(1) Check the contents stored in the memory. All the information will be erased after replace main board. The
information needed to keep has to be written down.
(2) Remove printer cables and power cord.
(3) Take off printer cables and power code connected to printer.
(4) Do use formal parts and same standardized goods when replacing [Link] check the product name,
part cord, rated voltage, rated current, operating temperature, etc.
(5) Do not give an over-force when release or tighten up the plastic parts.
(6) Be careful not to drop the small parts such as screws in the printer.
(7) Be careful not to change the location of small parts such as screws when assembling and disassembling.
(8) Do remove dust or foreign matters completely to prevent fire of tracking, short, or etc.
(9) After finished repair, check the assembled state whether it is the same as before the repair or not.
1-4
Precautions
Service Manual
1.3 ESD Precautions
Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly
called Electrostatically Sensitive (ES) Devices, or ESDs. Examples of typical ESDs are: integrated circuits,
some field effect transistors, and semiconductor chip components.
The techniques outlined below should be followed to help reduce the incidence of component damage caused
by static electricity.
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commer-
cially available wrist strap device, which should be removed for your personal safety reasons prior to apply-
ing power to the unit under test.
2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface,
such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity
of the assembly.
3. Use only a grounded tip soldering iron to solder or desolder ESDs.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static
can generate electrical charges sufficient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to
damage ESDs.
6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most
replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a
comparable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch
the protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed,
until completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the
brushing together of clothing fabric and lifting ones foot from a carpeted floor, can generate static electric-
ity sufficient to damage an ESD.
2
2
2-1
Reference Information
Service Manual
2. Reference Information
This chapter describes the reference information for applying this training manual, and it is consist-
ed of the tool list, the abbreviation table, the outline of model, and so on.
2.1 Tool for Troubleshooting
The following tools are recommended for safe and smooth troubleshooting described in this service manual.
Driver
Standard : "-" type, "+" type (M3 long, M3 short, M2 long,
M2 short).
4
Cotton Swab
Standard : For general home use, for medical ser-vice
6 Software(Driver) installation CD ROM
3 Cleaning Equipments a IPA(Isopropyl
Alcohol)dry cloth or a soft stuff neutral
detergent
7
Spring Hook
Standard : For general use
Tweezers
Standard : For general home use, small type.
5
DVM(Digital Volt Meter)
Standard : Indicates more than 3 digits.
1
2
2-2
Reference Information
Service Manual
2.2 Acronyms and Abbreviations
The table in the below explains abbreviations used in this service manual.
The contents of this service manual are declared with abbreviations in many parts. Please refer to the
table.
AC Alternating Current
ASIC Application Specific Integrated Circuit
ASSY assembly
BIOS Basic Input Output System
CMOS Complementary Metal Oxide
Semiconductor
CN connector
CON connector
CPU Central Processing Unit
dB decibel
dbA decibelampere
dBM decibel milliwatt
DC direct current
DCU Diagnostic Control Unit
DPI Dot Per Inch
DRAM Dynamic Random Access Memory
DVM Digital Voltmeter
ECP Enhanced Capability Port
EEPROM Electronically Erasable Programmable
Read Only Memory
EMI Electro Magnetic Interference
EP electrophotographic
EPP Enhanced Parallel Port
F/W firmware
GDI graphics device interface
GND ground
HBP Host Based Printing
HDD Hard Disk Drive
HV high voltage
HVPS High Voltage Power Supply
I/F interface
I/O Input and Output
IC integrated circuit
IDE Intelligent Drive electronics or Imbedded
Drive Electronics
IEEE Institute of Electrical and Electronics
Engineers. Inc
IPA Isopropy Alcohol
IPM Images Per Minute
LAN local area network
lb pound(s)
LBP Laser Beam Printer
LCD Liquid Crystal Display
LED Light Emitting Diode
LSU Laser Scanning Unit
MB megabyte
MHz megahertz
MPF Multi Purpose Feeder
NIC Network Interface Card
NVRAM nonvolatile random access memory
OPC Organic Photo Conductor
PBA Printed Board Assembly
PCL Printer Command Language , Printer
Control Language
PDL Page Discription Language
PPM Page Per Minute
PS Post Script
PTL Pre-Transfer Lamp
Q-PID Quick Printer Initiating Device
Q ty quantity
RAM Random Access Memory
ROM Read Only Memory
SCF Second Cassette Feeder
SMPS Switching Mode Power Supply
SPGP Samsung Printer Graphic Processor
SPL Samsung Printer Language
Spool Simultaneous Peripheral Operation Online
SW switch
sync synchronous or synchronization
USB Universal Serial Bus
2-3
Reference Information
Service Manual
2.3 Selecting a Location
Select a level,stable place with adequate space for air [Link] extra space for opening covers and
trays. The area should be well-ventilated and away from direct sunlight or sources of heat,cold,and humidi-
[Link] not set the printer close to the edge of your desk or table.
CLEARANCE SPACE
Front : 482.6 mm (enough space so that trays can be removed)
Back : 320 mm (enough space to allow opening of the rear cover)
Right :100 mm
Left :100 mm (enough space for ventilation)
3
3
3-1
Specifications
Service Manual
3. Specifications
Product specifications are subject to change without [Link] below for product specifications.
3.1 General Specifications
ITEM DESCRIPTION
Print Method Non-impact Electro-photography
Development system Non-Magnetic, Mono-Component Toner
Transfer system Conductive roller transfer
Fuser Unit(Toner fix) Pressure and Heating with Lamp
Print Speed 24 PPM : A4 size , IDC 5% pattern
25 PPM : Letter size , IDC 5% pattern
Resolution True 600 X 600 DPI
Addressable 1200 X 1200 DPI
Source of Light Laser diode (LSU : Laser Scanner Unit)
Warm-Up Time Power-on boot : 50 seconds or less
First Print Time 12 seconds or less
Feed Method Cassette & Manual , Option Feeder(SCF)
Media Size 76mm * 128mm(3 * 5) to 216mm * 356mm(8.5 *14)
Media Thickness Cassette : 16 ~ 28 lb, Manual : 16 ~43lb
Dimension(W X D X H) 386 X 436 X 326 mm
Weight Net : 13 Kg
Gross : 15.5 Kg
Acoustic Noise Stand by : Less than 35 dB
Printing: Less than 53 dB
Sleep mode : Background Noise
Power save mode Enable
Toner save mode Enable
Consumption Parts Pick Up Roller 100,000 Pasges
Transfer Roller 100,000 Pasges
Fuser Assembly 100,000 Pasges
Optional Parts SCF Paper Capacity : 500 Sheets
NIC Ethernet 10/100 base TX
Protocols : TCP/IP, SPX/IPX, Ethertalk, SNMP,
HTTP1.1, DLC/LLC
16MB RAM Buffer for faster graphics performance
2MB Flash Memory for upgrade
Throughput : 200 ~ 300K TCP/IP
SDRAM DIMM 16, 32, 64, 128MB 100PIN SDRAM DIMM
Postscript Flash ROM 4MB
3-2
Specifications
Service Manual
3.3 Electrical Specification
ITEM DESCRIPTION REMARK
Input Voltage Nominal input voltage 200-240 VAC / 100~127VAC
Input voltage range 189-264 VAC/ 90~132VAC
Nominal frequency 50/60 MHz
Frequency tolerance +3Hz
Power Consumption Printing : 450W Avg or less (with SCF)
Idling : 100W Avg or less
Power Save : 20W Avg or less
3.2 Controller Specification
ITEM DESCRIPTION
Processor(CPU) ARM946E-S (CLOCK SPEED 166Mhz)
Memory FLASH ROM(PROGRAM) : 2MB flash
RAM : 16MB (Expandable to 144MB)
Option DIMM module : 16,32,64,128MB (SDRAM)
100Pin SDRAM DIMM (Samsung Printer Only)
EEPROM(NVRAM) : 512byte
Emulation PCL6 : win 3.1/95/98/ME/NT/2000/XP
Postscript Level3 : win 95/98 PPD , win NT4.0 PPD , Mac PPD
PCL5e : Linux
Interface Parallel : IEEE 1284 Bidirectional Parallel
- Modes supported : Compatible,Nibble,Byte,ECP
USB(without HUB mode)
-USB 2.0 compliant -12 Mbps 1 port
Serial : RS-232C
Network Interface : option for ML-2150
-10/100 Base TX -10/100 Base TX 802.11b Wireless LAN (option for ML-2151N)
Interface switching Automatic
Interface time-out 5min(Max.)
Font 45 Scalable Font , 1 Bitmap Font ,Postscript 3 internal font 136
3.4 TONER Cartridge (Developer)
ITEM DESCRIPTION REMARK
Life span Starter : 5,000 sheets A4 Size, IDC 5% pattern, SIMPLEX
Running : 10,000 sheets
Developing Non-magnetic Contact Developing
Charging Conductive Roller Charging
Toner supply Method Exchange the Developer
Toner checking sensor Enable
Ozone 0.1PPM or less
Style Single cartridge
3-3
Specifications
Service Manual
3.6 Paper Handling Specifications
>> Input Paper Size
>> Input capacity
>> Output capacity
PAPER PAPER SIZE 1ST CASSETTE 2ND CASSETTE MP TRAY DUPLEX
A4 210 X 297 mm O O O O
Letter 216 X 279 (8.5 X 11") O O O O
Folio (Legal13") 216 X 330 (8.5 X 13") O O O O
Legal (Legal14") 216 X 356 (8.5 X14") O O O O
Executive 184 X 267 ((7.25 X10.5") O O
Statement 140 X 216 (5.5 x8.5") O
ISO B5 176 X 250 O O
JIS B5 182 X257 O O
A5 148.5 X 210 O O
A6 105 X148.5 O
Com-10 Envelope 105 X 241 (4.15 X 9.5") O
Monarch Envelope 98 X191 (3.87 X 7.5") O
DL Envelope 110 X 220 (4.33 X 8.66") O
C5 Envelope 162 X 229 (6.38 X 9.01") O
C6 Envelope 114 X 162 (4.49 X 6.38") O
Transparency(OHP) A4 or Letter O
Label paper A4 or Letter O
O : Enable
ITEM DESCRIPTION
Cassette 550 sheets
MP tray Paper 100 sheets
Transparencies 25 sheets
Envelopes 10 sheets
Labels 25 sheets
Option Cassette 500 sheets
ITEM DESCRIPTION
Face Down 250 sheets
Face UP 100 sheets
3.5 Environmental Condition
ITEM OPERATING STORAGE
Temperature 10~30 oC(50-90 oF) -20~40 oC (-4~104 oF)
Humidity 20~80%RH 10~80%RH
3-4
Specifications
Service Manual
4-1
Summary of product
Service Manual
4
4
4. Summary of Product
This chapter describes the functions and operating principal of the main component.
4.1 System Layout
5
6
7
8
1
2
3
4
Toner Cartridge Exit Motor
LSU 5 Cassette
1
Fuser 6 Duplex Unit 2
Main Motor
7 MPF 3
8 4
4-2
Summary of Product
Service Manual
4.1.1 Feeding
It is consists of a basic cassette, an MP tray for supplying different types of media : envelope, label special
paper, duplex unit, and parts related to paper transferring.
1) Separation method
Separate it from the finger mounted to the cassette side guide and apply retard roller that uses a spring
clutch. A feed roller uses an electronic clutch to control driving power.
2) Basic cassette
It takes a center loading method and applies 'both side finger separating method.' It means that there is
a paper sensor, but a paper size is detected after detecting the first paper by software.
Both the side guide and the rear guide can be adjusted for for various types of papers from A5 to legal
size paper.
It has a paper existence sensing function (Capacity : 500 sheets of general paper), paper arranging
function, various size papers accepting function, SCF paper path function, and displaying function of
paper remaining amount.
In the front side, there is a paper level indicator.
3) Pick-up roller
It has functions such as a paper pickup function, driving control function, paper feeding function, and
removing electronic static function.
4) Retard roller
It takes an arrangement method which uses a stopper roller and a weight without electric [Link] has
paper separating function, driving control function, and multi feeding prevention function.
6) Registration roller
It has a paper arranging function, paper transferring function, paper detecting function, jam removing
function, and so on.
7) MP tray
It has a paper arranging function, paper transferring function, jam removing function, and so on.
It uses rubbing pad method to feed 100 sheets of general papers and 100 envelops.
It is possible to extend to 300mm for accepting a legal size paper.
8) Duplex unit
It has paper transferring function, paper guide function, jam removing function, paper sensing function,
and main board supporting function.
It is designed for basic attachment, and the duplex feeding takes a side feeding method. Usable
papers are A4, letter, and legal size paper.
For removing a jam occurred in a front part, it is designed to open a cassette and a guide.
It is designed to open a rear cover to remove a jam in a rear part.
If a face up tray is open, the duplex option cannot be used.
9) SCF (Second Cassette Feeder)
It is the same method with the main cassette, and the capacity is 500 sheets.
It has a separate driving mechanism and feeds only A4, letter, and legal size paper.
It is designed for a common use with a main cassette, but it cannot be attached with the main cassette.
4-3
Summary of product
Service Manual
4.1.2 Transfer
It consists of a PTL (Pre-transfer Lamp) and a transfer roller. A PTL sheds light on an OPC drum, lowers
an electric potential of an OPC drum's surface, and improves the efficiency of the transfer.
A transfer roller transfers toner on an OPC drum to the paper.
Life span : Print over 60,000 sheets (In 15~30(C)
4.1.3 Driver Ass'y
By driving the motor, the system takes power. It is consisted of a main motor for feeding and a developer,
and sub-motors for fuser and duplex reverse turn.
4.1.4 Fuser
It is consisted of a heat lamp, heat roller, pressure roller, thermistor and thermostat. It sticks the toner on a
paper by heat and pressure to complete the printing job.
1) Thermostat
When a heat lamp is overheated, a Thermostat cuts off the main power to prevent over-heating.
3) Heat roller
The heat roller transfers the heat from the heat lamp to apply a heat on the paper. The surface of a
heat roller is coated with Teflon, so toner does not stick to the surface.
4) Pressure roller
A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is coated
with Teflon. When a paper passes between a heat roller and a pressure roller, toner adheres to the sur-
face of a paper permanently.
5) Items for safety
Protecting device for overheating
- 1st protection device : Hardware cuts off when overheated
- 2nd protection device : Software cuts off when overheated
- 3rd protection device : Thermostat cuts off main power.
Safety device
- A fuser power is cut off when a front cover is opened
- Maintain a temperature of fuser cover's surface under 80(C for user, and attach a caution label at
where customer can see easily when customer open a rear cover.
4.1.5 LSU (Laser Scanner Unit)
It is the core part of the LBP which switches from the video data received to the controller to the electrostat-
ic latent image on the OPC drum by controlling laser beam, exposing OPC drum, and turning principle of
polygon mirror. The OPC drum is turned with the paper feeding speed. The /HSYNC signal is created
when the laser beam from LSU reaches the end of the polygon mirror, and the signal is sent to the con-
troller. The controller detects the /HSYNC signal to adjust the vertical line of the image on paper. In other
words, after the /HSYNC signal is detected, the image data is sent to the LSU to adjust the left margin on
paper. The one side of the polygon mirror is one line for scanning.
4-4
Summary of Product
Service Manual
4.1.6 Toner Cartridge
By using the electronic photo process, it creates a visual image. In the toner cartridge, the OPC unit and
the developer unit are in a body. The OPC unit has OPC drum and charging roller, and the developer unit
has toner, toner cartridge, supply roller, developing roller, and blade (Doctor blade)
- Developing Method : Non magnetic 1 element contacting method
- Toner : Non magnetic 1 element shatter type toner
- The life span of toner : 8,000 sheets (IDC Pattern/A4 standard)
- Toner remaining amount detecting sensor : None
- OPC Cleaning : Cleaning blade type
- Management of disusable toner : Collect the toner by using electric static (Clenerless Type- No
disusable toner)
- OPC Drum protecting Shutter : None
- Classifying device for toner cartridge : ID is classified by interruption of the frame channel.
Cleaning Roller
Cleaning Blade
-750V
-470V
-650V
0.16mW
-1.5KV
-100V
1
2
3
4
5
6
7
8
+4.2kV
-150V
<Toner Cartridge Layout>
4-5
Summary of product
Service Manual
4.2 Main Board
Main controller part is organized with Asic (SPGPm) part, Memory part, and Engine interface part, and it is functions as a
Bus control, I/O handling, Drivers, and PC interface by CPU.
Memory access has program memory (supports 16bit operation) and working memory (supports 32bit operation).
USB PORT
ROM SLOT
PANEL CON.(CN10)
CAR TRIDGE CON.(CN5)
D-MOT OR CON.(CN14)
NETWORK CARD SLOT
LSU CON.(CN6)
DEBUG(CN17)
FAN CON.(CN13)
COVER OPEN SENSOR CON.(CN1)
DCU CON.(CN9)
SDRAM SLOT
OSC3
OSC2
OSC4
PTL CON.(CN15)
JOINT PBA CON.(CN16)
DC MOT OR CON.(CN19)
ENGINE P AB CON.(CN18)
P1284 PORT
SCF CON.(CN1)
4-6
Summary of Product
Service Manual
4.2.1 ASIC (SPGPm)
ARM946ES
32-bit RISC embedded processor core
16KB instruction cache and 16KB data cache
No Tightly Coupled Memory
Memory Protection Unit & CP15 control program (Dual bus architecture for bus traffic distribution
AMBAHigh performance Bus (AHB)
System Bus with SDRAM
IEEE1284 compliant parallel port interface
Printer Video Controller for LBP engines
Graphic Execution Unit for Banding support of Printer Languages
Printer Video Controller for LBP engines
PVC : Printer Video Controller without RETAlgorithm
HPVC : Printer Video Controller with RET algorithm (Line Memory & Lookup Table Memory : 512 x 8 , 4096 x 16)
Engine Controller
Motor Control Unit
Motor Speed Lookup Table Memory (128 x 16 x 2)
Pulse Width Modulation Unit
4 Channels are supported
ADC Interface Unit
3 ADC Channels are available
ADC Core (ADC8MUX8) maximum clock frequency : 3 MHz
USB 2.0 Interface
Package : 272 pins PBGA
Power : 1.8V(Core), 3.3V(IO) power operation
Speed : 166MHz core(ARM946ES) operation, 60MHz bus operation
4-7
Summary of product
Service Manual
[Link] SPGPm Internal Block Diagram


AHB BUS

SFR BUS
INTERFACE

SYSTEM
BUS
INTERFACE


PARALLEL PORT
INTERFACE


UART(3CH)



SDRAM
CONTROLLER
(5CH)


HCT


ROTATOR/
SCALER/
HALFTONER
1024x8, 256x8x 4


gCODEC


GRAPHIC
EXECUTION
UNIT


MISC
CONTROLLER


ARM946E -S CORE
16KB ICACHE
16KB DCACHE

CLOCK & RESET
GENERATOR

SYSTEM BUS
ARBITER



MAC



USB2.0





EXTERNAL
DMA CONTROLLER
(4CH)
PVC
HPVC
512x8
4096x16


LSU I/F

PULSE WIDTH
MODULATOR

ENGINE
CONTROLLER
MOT OR
CONTROLLER
128x16 x2
ADC (3CH)
ADDR/
DATA
MUX
S
F
R

B
u
s

S
y
s
t
e
m

B
u
s


INTERRUPT
CTRL (5CH)

TIME CONTROL
UNIT
ENGINE
Comm. I/F

EPI


SYSMAC

SYSTEM PLL
(120MHz)



ARBITER



DECODER


ROM
CONTROLLER
IO
CONTROLLER
4-8
Summary of Product
Service Manual
4.2.2. Memory part
>> Flash Memory
It stores the System Program.
Capacity : 2M Byte
Access Time : 70 nsec
>>SDRAM
It is used as Swath buffer, System working memory area, etc. when printing. It stores the font list, compressed into
flash memory, on DRAM and uses it as PCL font.
Capacity : 16M Byte (Basic), upto 144M Byte (Option)
DIMM : 16MB / 32MB / 64MB /128MB
Type : SDRAM 100MHz/133MHz , 16bit
>>ROM DIMM
It supports the option ROM DIMM 1 Slot for supporting the Postscript level 3.
Capacity : 4MByte
Access Time : 70nsec
4.2.3. RESET Circuit
After printer power is ON and 50~200 ms are passed, the reset signal from RESET IC (XC61FN3112MR) resets various
IC such as the CPU, Memory, etc. to prevent malfunction of the set by setting the initial value of port.
4.2.4. ClOCK Circuit
Basically, it consists of the Crystal (12MHz) and Capacitor (27pF) which is connected to the crystal in parallel, and it is
inputted to the MCLLK_Signal via the FS781. The purpose of the adding FS781 is substitution of EMI.
4.2.5. INTERFACE Part
>>IEEE1284
It supports the IEEE 1284 B Type Connection, and the protocol supports the IPP, ECP, Compatibility, Byte, and Nibble
mode.
>>USB2.0
USB2.0 Compliant, 12Mbps 1 port
>>Network
Option : Ethernet 10/100 Base TX
Protocol : SPX/IPX, TCP/IP,Appletalk, SNMP, HTTP 1.1, DLC/LLC
>>Panel
LCD : 16Char. * 2 Line / Back-light(Blue)
Key : 9 Key
LED : 3 LED
The UART method is used for the controller and panel interface, and the HR 48R50 Holtak Micom is used
4-9
Summary of product
Service Manual
4.2.6. Sensor input circuit
[Link]. Paper Empty Sensing
The Paper empty sensor (Photo Interrupter) on the engine board informs the state of paper to CPU whether it is empty or
not by operation of the actuator.
When cassette is empty, it detects the fact by reading the D24 Bit of CPU, and then displays the fact on the LCD panel.
[Link]. MP Sensing
By operation of the MP Sensor (Photo Interrupter) on frame and Actuator, it informs the state of paper to CPU whether it
is empty or not. It reads the D25 Bit of CPU for recognizing paper in MP, and paper is fed from MP if there is.
[Link]. Paper Feeding
When paper passes the actuator on the feed sensor part, it detects the signal of Photo interrupter, informs the paper feed-
ing state to CPU, and then sprays the image data after certain time.
If it doesn't detect the feed sensor within 1 sec. after paper is fed, paper jam0 (CPU #Y13) is occurred. (Displays on the
LCD panel)
[Link]. Toner Remain Sensing
The Developer terminal is mounted to the joint board located on frame. When the developer is inserted, it is adhered to the
contacting point of the joint board to sense whether the developer exists or not, ID, amount of toner, and so on.
[Link]. Paper Exit Sensing
It detects paper state whether paper gets out from the set with operation of exit sensor on the engine board and actuator
on the frame. Paper detects the on/off time of exit sensor by reading CPU #W11, and the normal operation or jam infor-
mation is informed to the CPU.
The paper JAM2 is informed. (Displays the state on LCD panel)
[Link]. Cover Open Sensing
The Cover open sensor is located on the front cover. After the front cover is opened, +24V and +5V (DC fan, solenoid,
main motor, polygon motor part of LSU, HVPS, LSU Laser diode), which is supplied to each unit, is cut off.
[Link]. DC FAN/Solenoid Driving Circuit
A fan driving circuit is driven by a transistor and a controller which is in the CPU.
It is automatically turned off when a machine turns to sleep mode.
There are two solenoids, and it is driven by an MP signal and a paper pick-up signal.
[Link]. Motor Driving Circuit
A main motor (BLDC) drives a feeding and developing unit and an exit motor (Step) drives a Fuser and an
Exit ass'y.
When printing with a duplex function, it rotates the Exit Motor to a normal/reverse direction. It controls by
dividing the acceleration section, standard speed section, and reducing speed section. A BLDC Motor is
operated by a clock and enable signal, and a Step Motor is managed with an AN8495 driver IC.
4-10
Summary of Product
Service Manual
4.3 SMPS & HVPS board
The SMPS and HVPS are in one united board. The SMPS part supplies the DC power to the system.
It takes either 110V or 220V and outputs the +3.3V and +24V to supply the power to the main board.
The HVPS part creates the high voltage of THV/MHV/Supply/Dev and supplies it to the developer part for making the best
condition to display the image.
The HVPS part takes the 24V and outputs the high voltage for THV/MHV/BIAS, and the outputted high voltage is supplied
to the toner, OPC cartridge, and transfer roller.
Exit Sensor
HVPS Fuser
Inlet
4-11
Summary of product
Service Manual
4.3.1. HVPS(High Voltage Power Supply)
1) Transfer high voltage (THV (+))
- Function : It is a voltage that transfers toner on an OPC Drum to paper.
- Output voltage : MAX +4.2 KV +/- 5% (Duty is changeable, Not loading)
- 1.6KV +/- 15% (When cleaning, 200MOhm - It transfers toners with (+) polarity of transfer roller to an OPC Drum.
- Error type : IF THV (+) is not outputted, it causes a low density due to toner on an OPC Drum if it is not transferred to
paper. It is possible that over-flow occurs if toner is piled up in a toner vessel continuously.
2) Charge voltage (MHV)
- Function : It is a voltage that charges a surface of OPC to -750V~-900V.
- Output voltage : -1.3KV~1.5KV DC +/- 50V
- Error type : IF MHV is not outputted, toner overflows and reaches to an OPC drum if surface of an OPC is not
charged. Ablack paper is printed out when it happens.
3) Cleaning voltage : THV (-)
- Function : It removes contamination at a rear by sending (-) polarity in a transfer roller to OPC drum to take toner.
- Output voltage : Achange range is large according to a load because there is no feedback control =(-600V~-1200V)
- Error type : An error due to contamination of toner on a backside of printing paper.
4) Developing voltage (DEV)
- Function : It is a voltage that develops toner with electronic potential difference of the section exposed by LSU (Laser
Scanning Unit).
* When printing, exposing voltage of OPC is -250V and exposing voltage of DEV is -470V. Therefore,
toner with (-) polarity is developed on an exposed section.
- Output voltage : -400V~470DC +/- 20V
- Error type : a) If DEV is GND, a density gets extremely low.
b) When DEV is floating due to instable of terminals contacting point, and etc., density gets extremely
high.
5) Supplying voltage (SUP)
- Function : It is a voltage that supplies toner to a developing roller.
- Output voltage : -580V~650V DC +/- 50V (Use AENER, Gearing of DEV - (-)180V more than DEV)
- Error type : a) When SUP is GND, density gets extremely low.
b) If SUP is floating due to instable of terminals contacting point, and etc., density gets extremely low
that it is hard to catch up with eyes.
6) OPC Ground ZENER voltage
- Function : It is a voltage to prevent an image contamination under the condition of low temperature and low humidity
environment.
- When a set prints without an output voltage, -100V is maintained on OPC ground.
(-100V AENER diode is connected to OPC ground)
- Error type : a) When ZENER diode is - 0V, there is no serious image problem in general environment, but in low tem-
perature and low humidity environment, it is possible that a contamination occur on entire image
b) When ZENER diode is disconnected, a blank page is printed out. (It is the same case as when a
ZENER diode is disconnected to OPC ground.)
4-12
Summary of Product
Service Manual
4.3.2 SMPS(Switching Mode Power Supply)
It is the power source for the whole system. It is an independent module so it is possible to use for common use. It is
mounted at the bottom of the set.
It consists of the SMPS part, which supplies the DC power for driving the system, and the AC heater control part, which
supplies the power for fuser. SMPS has three outputting channels (3.3V, 5V and +24V).
There are three kinds of power, 120V exclusive (America), 220V exclusive (Europe), and 220V for china (nations with insta-
ble power supply).
>>AC Input
Inputting rated voltage : AC 220V ~ 240V AC 120V / AC 220V
Inputting voltage fluctuating range : AC 198V ~ 264V AC 90V ~ 135V / AC 198V ~ 264V
Rated frequency : 50/60 Hz
Frequency fluctuating range : 47 ~ 63 Hz
Inputting voltage : Under 5.0Arms/2.5Arms
>>Rated Power Output
>>Consumption Power
>>Length of Power Cord : 1830 50mm
>>Power Switch : Use
NO Item CH1 CH2 CH3 Remark
1 Channel name +3.3V +5V +24.0V
2 CONNECTOR PIN CON 3 CON 3 CON 3
3.3V PIN : 12, 14 5V PIN : 8 24V PIN : 2, 4, 6
GND PIN : 16, 18 GND PIN : 7 GND : 7, 8, 10
3 Rated outputting voltage 3.3V 5% +5V 5% +24V 5%, -5%
(3.2 ~ 3.4V) (4.75 ~ 5.25V) (21.6 ~ 26.4V)
4 Maximum outputting voltage 1.5 A 0.5 A 0.5 A
5 Peak loading voltage 1.5 A 0.5 A 0.5 A 1ms
6 Ripple noise voltage 200mVp-p 100mVp-p 500mVp-p
7 Maximum output 5 W 2.5 W 84 W
8 Peak output 5 W 2.5 W 84 W 1ms
NO Item CH1 CH2 CH3 System
(+3.3V) (+5V) (+24V)
1 Stand-By 0.6 A 0.07 A 0.4 A AVG : 100 Wh
2 PRINTING 1.0 A 0.14 A 2.0 A AVG : 350 Wh
3 Sleep-Mode 0.4 A 0.01 A 0.4 A AVG : 15 Wh
4-13
Summary of product
Service Manual
>>Feature
Insulating resistance : over 50M(at DC 500V)
Insulating revisiting pressure Must be no problem within 1min. (at 1500Vzc, 10mA)
Leaking voltage : under 3.5mA
Running voltage : under 50Apeak (at 25C, Cold start)
Under 60Apeak (in other conditions)
Rising Time : Within 2sec
Falling Time : over 20ms
Surge : Ring Wave 6KV-500A(Normal, Common)
>>Environment Condition
Operating temperature range : 0C~50C
Maintaining temperature range : -25C~85C
Maintaining humid range : 10% ~90% RH
Operating atmospheric pressure range : 1
>>EMI Requirement
CISPR ,FCC, CE, MIC, C-Tick,
>>Safty Requrement
IEC950 UL1950, CSA950, C-UL, NOM, TUV, Semko, Nemko, iK, CB, CCC(CCIB),GOST, EPA
4.3.3 Fuser AC Power Control
Fuser (HEAT LAMP) gets heat by using AC power. The AC power controls the switch with the Triac, a semiconductor
switch. The 'On/Off control' is operated when the gate of the Triac is turned on/off by Photo triac, which is insulting part.
In the other words, the AC control part is passive circuit, so it turns the heater on/off with taking signal from engine control
part. When the 'HEATER ON' signal is turned on at engine, the LED of PC1 (Photo Triac) takes the voltage and flashes.
From the flashing light, the Triac part (light receiving part) takes the voltage, and the voltage is supplied to the gate of Triac
and flows into the Triac. As a result, the AC current flows in the heat lamp, and heat is occurred.
On the other hand, when the signal is off, the PC1 is off, the voltage is cut off at the gate of Triac, the Triac becomes off,
and then the heat lamp is turned off.
>>Triac (THY1) feature :12A,600V SWITCHING
>>Phototriac Coupler (PC3)
Turn On If Current : 16mA
High Repetive Peak Off State Voltage : Min 600V
4-14
Summary of Product
Service Manual
4.4 Engine F/W
4.4.1 Feeding
If feeding from a cassette, the drive of the pickup roller is controlled by controlling the solenoid. The on/off of the solenoid
is controlled by controlling the general output port or the external output port. If feeding from a manual feeder, decide to
insert the paper according to the operation of the manual sensor, and by driving the main motor, insert the paper in front
of the feed sensor. While paper moves, occurrence of jam is judged as below. (Refer to the [6.2 Paper Transfer rout])
[Link] Jam 0
After picking up, paper cannot entered due to paper mis-feed.
After picking up, paper entered but it cannot reach to the feed sensor in certain time due to slip, etc.
After picking up, if the feed sensor is not on, repack up. After repacking up, if the feed sensor is not on
after certain time, it is Jam 0.
- It is a status that the leading edge of the paper doesnt pass the feed sensor.
Even though the paper reaches to the feed sensor, the feed sensor doesnt turn on.
- It is a status that the leading edge of the paper already passed the feed sensor.
[Link] Jam 1
After the leading edge of the paper passes the feed sensor, the tailing edge of the paper cannot pass the
feed sensor after certain time. (The feed sensor cannot be Off)
After the leading edge of the paper passes the feed sensor, the paper cannot reach the exit sensor after
certain time. (The exit sensor cannot be On)
- The paper exists between the feed sensor and the exit sensor.
[Link] Jam 2
After the tailing edge of the paper passes the feed sensor, the paper cannot pass the exit sensor after
certain time.
[Link] Duplex Jam 1
A leading edge of a paper didn't reach a Duplex Sensor after certain time passes.
[Link] Duplex Jam 2
After a leading edge of the paper passes the Duplex Sensor, the rear edge of the paper does not pass a
Duplex Sensor within a certain time.
4.4.2 Drive
A main motor (BLDC) drives a feeding and developing unit and an exit motor (Step) drives a Fuser and an
Exit ass'y.
When printing with a duplex function, it rotates the Exit Motor to a normal/reverse direction. It controls by
dividing the acceleration section, standard speed section, and reducing speed section. A BLDC Motor is
operated by a clock and enable signal, and a Step Motor is managed with an AN8495 driver IC.
4.4.3 Transfer
The charging voltage, developing voltage and the transfer voltage are controller by PWM (Pulse Width
Modulation). The each output voltage is changeable due to the PWM duty. The transfer voltage admitted
when the paper passes the transfer roller is decided by environment recognition. The resistance value of
the transfer roller is changed due to the surrounding environment or the environment of the set, and the
voltage value, which changes due to the environments, is changed through AD converter. The voltage
value for impressing to the transfer roller is decided by the changed value.
4-15
Summary of product
Service Manual
4.4.4 Fusing
The temperature change of the heat rollers surface is changed to the resistance value through the thermistor. By con-
verting the voltage value, which impressed to the resistance, to the digital value through the AD converter, the temperature
is decided. The AC power is controlled by comparing the target temperature to the value from the thermistor. If the value
from the thermistor is out of the controlling range while controlling the fusing, the error stated in the table occurs. (For the
domestic model, the Q-PID method has been applied.)
4.4.5 LSU
The LSU is consisted of the LD (Laser Diode) and the polygon motor control. When the printing signal occurs,
it turns the LD and drives the polygon motor. When the receiving light part detects the beam, Hsync occurs.
When the polygon motor speed becomes a normal, LReady occurs. If two conditions are satisfied, the sta-
tus bit of the LSU controller register becomes 1 to be judged that the LSU is ready. If two conditions are not
satisfied, the error shown in below occurs.
Error Description LCD Displat
Open Heat Error When warming up, it has been lower Engine Fuser Error
than 68C over 28 seconds
Lower Heat Error Standby : Engine Fuser Low Heat Error
It has been lower than 130C over 10 seconds
Printing :
- 3 consecutive page; it has been 20C lower
than the fixed fusing temperature over 7 seconds.
Over Heat Error It have been higher than 230C over 10 seconds Engine Fuser Over Heat Error
Error Description LCD
Polygon motor error When the polygon motors speed doesnt Photo Error
become a normal
Hsync error The polygon motors speed is normal, HSYNC Error
but the Hsync signal is not created.
4-16
Summary of Product
Service Manual
5
5
5-1
Disassembly and Reassembly
Service Manual
5. Disassembly and Reassembly
5.1 General Precautions on Disassembly
When you disassemble and reassemble compo-
nents, you must use extreme caution. The close
proximity of cables to moving parts makes proper
routing a must.
If components are removed, any cables disturbed
by the procedure must be restored as close as
possible to their original positions. Before remov-
ing any component from the machine, note the
cable routing that will be affected.
Whenever servicing the machine, you
must perform as follows:
1. Check to verify that documents are not stored
in memory.
2. Be sure to remove the toner cartridge before
you disassemble parts.
3. Unplug the power cord.
4. Use a flat and clean surface.
5. Replace only with authorized components.
6. Do not force plastic-material components.
7. Make sure all components are in their proper
position.
Releasing Plastic Latches
Many of the parts are held in place with plastic
latches. The latches break easily; release them
carefully.
To remove such parts, press the hook end of the
latch away from the part to which it is latched.
5-2
Disassembly and Reassembly
Service Manual
5.2 Transfer Roller
1. Open the Open Cover. 2. Hold the lever at both ends of the roller, then
remove the roller.
<Cautions When Replacing a Transfer Roller>
* Do not grab the transfer roller shown in picture (A). It may cause a malfunction due
to a foreign object.
* Hold the both sides of the transfer roller shown in picture (B) when replacing it.
Transfer Roller
(A) (B)
Transfer Roller
Holder
Open Cover
5-3
Disassembly and Reassembly
Service Manual
5.3 MPF Assy
1. Open the MPF Assy.
2. Remove two springs from the Knock Up Plate
Assy.
NOTICE : Do not separate the spring from
the MP Pick-up rack for conve-
nience of assembling. Locate the
hook section of the spring that is
connected to the Knock Up Plate
ass'y as shown in the picture
below toward the outside for con-
venience of assembling.
3. Remove the Tray Links from the MP Cover
4. Push the MP Cover and remove it as shown
below.
5. Remove MP Cover in the direction of arrow
MPF Assy
Tray Link
MP Cover
MP Pick Up Rack
Knock Up Plate Assy
Tray Link
5-4
Disassembly and Reassembly
Service Manual
5.4 Retard Assy
1. Remove two screws. Then lift the Roller Assy, as
shown below.
Notice: When you reassemble the Retard
Roller assy make sure that the let
and of the Retard roller fits into the
Retard shaft.
Retard Assy
5-5
Disassembly and Reassembly
Service Manual
5.5 RH Cover
1. Pull the Cassette out of the printer.
2. Remove two screws and take out the Right
Side.
RH Cover
Cassette
5-6
Disassembly and Reassembly
Service Manual
5.6 Main PBA
1. Before you remove the Main PBA you should
remove:
- RH Cover (Refer to the 5.5)
2. Unplug all the connectors, as shown below.
3. The connectors are located as shown below.
4. Remove two screws and take out the Dummy
Bracket.
5. Remove six screws and take out the Main PBA.
NOTICE : One screw among the screws is
locked on the Engine
Shield.(Refer to 5.25.3)
Dummy
Bracket
Main PBA
Joint PBA
CN14
Memory (RAM)
CN12
Flash Memory
CN16
SCF
CN1
USP Port
CN2
P1284 Port
CN3
DCU
CN7
DC_Motor
CN11
Engine PBA
CN18
Cover Open
Sensor
CN20
PTL
CN17
Fan
CN15
LSU
CN10
DC_Fan
CN21
Cartridge
CN6
Panel
CN4
DC_Motor
CN8
Network Card Solt
CN9
5-7
Disassembly and Reassembly
Service Manual
5.7 Main Drive Assy
1. Before you remove the Right Side Ass'y, you should
remove:
- RH Cover (Refer to the 5.5)
2. Unplug the two Connectors after you remove the two
scres and take out the Cover Joint PBA.
3. Unplug the two connectors from the Main PBA
and the Connector PBA.
4. Remove the E-ring and take out the Clutch.
5. Remove six screws and take out the Main Drive
Assy.
6. When separating the Main Motor ass'y, discon-
nect the connector form the Main PBA, remove
4 screws, and then remove the Main Motor
ass'y.
Clutch
E-ring
Main Drive Assy
Cap Wire Power
Main Motor Assy
Cover Joint PBA
5-8
Disassembly and Reassembly
Service Manual
5.8 Connector PBA
1. Before you remove the Connector PBA, you should
remove:
- RH Cover (Refer to the 5.5)
2. Unplug all of the connectors from the Connector
PBA and take it out.
3. The connectors are located as shown below.
Connector
PBA
Clutch
MP Empty
Main PBA
MP Solenoid
Main Solenoid
S/W
5-9
Disassembly and Reassembly
Service Manual
5.9 Solenoid
1. Before you remove the Connector PBA, you should
remove:
- RH Cover (Refer to the 5.5)
- Main Drive Assy (Refer to the 5.7)
2. Unplug the MP Solenoid Harness and the Main
Solenoid Harness from the Connector PBA.
3. Remove two screws and take out the MP
Solenoid.
4. Remove two screws and take out the Main
Solenoid.
NOTICE : It is not necessary to disassemble
the Main Drive Assy to remove
the MP Solenoid
MP Solenoid
Main Solenoid
5-10
Disassembly and Reassembly
Service Manual
5.10 LH Cover
1. Pull the Cassette out of the printer.
2. Remove two screws and take out the Right
Side.
3. Remove two screws and take out the LH Cover
Rear Cover
Cassette
LH Cover
5-11
Disassembly and Reassembly
Service Manual
5.11 DC Fan
1. Before you remove the DC Fan, you should remove:
- RH Cover (Refer to the 5.5)
- LH Cover (Refer to the 5.10)
2. Unplug the two Connectors from the Connector
PBA.
3. Remove one screw for taking out the Stopper,
and then take out the DC Fan.
4. Remove one screw for taking out the Stopper,
and then take out the Fan.
Fan
CN15
DC_Fan
CN21
DC Fan
Stopper
Fan
Stopper
5-12
Disassembly and Reassembly
Service Manual
5.12 Rear Cover
1. Open the Rear Cover, and then take out the
Stopper.
2. Remove the Rear Cover in the direction of
arrow.
Tie Stopper
Rear Cover
1
2
5-13
Disassembly and Reassembly
Service Manual
5.13 Top Cover
1. Before you remove the Top Cover, you should
remove:
- RH Cover (Refer to the 5.5)
- LH Cover (Refer to the 5.10)
2. Open the MPF Assy, the Rear Cover, the Open
Cover.
3. Unplug the two Connectors after you remove
the three screws from the Main PBA.
4. Unlatch both ends of the Top Cover.
[Link] the hook and take out the Top Cover.
6. Remove 7 screws, and then take out the LCD
Panel and the Key Panel.
Top Cover
Key Panel
LCD Panel
Cover Open
Sensor
CN20
Panel
CN4
Key Panel
Cover Open
5-14
Disassembly and Reassembly
Service Manual
5.14 Open Cover
1. Before you remove the Open Cover, you should
remove:
- Top Cover (Refer to the 5.13)
2. Remove two screws and take out the Stopper.
3. Take out the Open Cover as shown below.
4. Release the lock as shown below and lift up the
Sensor Cap.
Stopper
Micro Switch PBA
Sensor Cap
Open Cover
5.15 Inner Cover
1. Before you remove the Inner Cover, you should
remove:
- MPF Assy (Refer to the 5.3)
- Top Cover (Refer to the 5.13)
2. Remove two screws and take out the Inner Cover.
Inner Cover
5-15
Disassembly and Reassembly
Service Manual
5.16 Fuser Assy
1. Before you remove the Fuser Assy, you should
remove:
- Rear Cover (Refer to the 5.12)
2. Remove four screws and take out the Fuser
Assy.
3. Remove two screws and take the Thermostat
out of the Fuser Assy.
4. Remove one screw, and then take out the
Thermistor from the Fuser Assy.
5. Remove two screws and take the Halogen
Lamp out of the Heat Roller.
Fuser Assy
Thermistor
Thermostat
Nut
Halogen Lamp
Nut
5-16
Disassembly and Reassembly
Service Manual
6. Remove three screws and take out the Gear
bracket.
7. Remove two screws and divide the Fuser into
two parts.
8. Take out the Heat Roller as shown below.
9. Take out the Pressure Roller as shown below.
Heat Roller
Bushing
Fuser
Gear
Pressure Roller
Bushing
Gear Bracket
Fuser Upper Unit
5-17
Disassembly and Reassembly
Service Manual
5.17 Exit Drive
1. Before you remove the Exit Driver, you should
remove:
- Top Cover (Refer to the 5.13)
2. Unplug the Exit Driver Harness from the Main
PBA.
3. Take out the Cover-Motor-BLDC after remove
tow screws and take out the Exit Driver Assy
after remove three screws.
[Link] two screws and take out the Exit Motor.
Cover-Motor-BLDC
Exit Motor
5-18
Disassembly and Reassembly
Service Manual
5.18 Exit Roller
1. Before you remove the Exit Roller, you should
remove:
- Top Cover (Refer to the 5.13)
2. Take the Actuator out.
3. Remove the Exit Roller and Bearing as shown
below.
4 Take out the Exit Gear as shown below.
5. Take out the Duplex Exit Roller as same
method.
Actuator
Exit Roller
Bearing
Exit Gear
Bearing
Duplex
Exit Roller
5-19
Disassembly and Reassembly
Service Manual
5.19 LSU
1. Before you remove the LSU, you should remove:
- RH Cover (Refer to the 5.5)
- LH Cover (Refer to the 5.10)
- Top Cover (Refer to the 5.5)
2. Release the lock as shown below.
3. Remove the Exit Roller Rack in the direction of
arrow.
4. Remove three screws and take out the LSU.
LSU
5-20
Disassembly and Reassembly
Service Manual
5.20 Toner Sensor Board
1. Before you remove the Toner Sensor Board, you
should remove:
- Top Cover (Refer to the 5.13)
- LSU (Refer to the 5.19)
2. Unplug 5 Harness from the Toner Sensor PBA.
3. Take out the Toner Sensor PBA.
4. Remove 3 screws and take out the LSU Lower
Cover.
LSU Lower Cover
HV Small
Spring
Toner Sensor PBA
5-21
Disassembly and Reassembly
Service Manual
5.21 REGI Assy
1. Before you remove the REGI Assy, you should
remove:
- Top Cover (Refer to the 5.13)
2. Unplug the Harness, Remove 3 screws.
3. Release the lock as shown below and lift up the
Gear Cap.
4. Take out the Regi. Assy as shown below.
5. Remove one screw and take out the Regi.
Sensor.
6. Unplug the Harness, remove one screw and
take out the PTL PBA.
REGI Sensor
Sensor Holder
PTL PBA
PTL Upper
PTL
CN17
Gear Cap
REGI Assy
5-22
Disassembly and Reassembly
Service Manual
5.22 MP Pick-up Assy
1. Before you remove the MP Pick-up Assy, you should
remove:
- MPF Assy (Refer to the 5.3)
- Main Drive Assy (Refer to the 5.7)
- Top Cover (Refer to the 5.13)
- Inner Cover (Refer to the 5.15)
2. First of all remove two screws. Lift up the MP
Pick-up Shaft for taking out the MP Pick-up
Rack.
3. Remove the E-Rings on both ends of Gear
Assy and remove Assy as shown below.
4. Pull and remove the lock equipment, then rotate
the Bearing as shown below.
5. Slide the cam to the left by pulling on the MP
Pick-up shaft
MP Pick Up
Rack
Rack
Bearing
Cam
MP Pick Up Shaft
E-Ring
Gear Assy
5-23
Disassembly and Reassembly
Service Manual
6. First lift the left side of the Shaft and then
remove the Shaft.
7. Push the idles toward the ends of shaft then
take out the Housing as shown below.
1
2
Idle
Housing
1
2
1
Idle
5-24
Disassembly and Reassembly
Service Manual
5.23 Pick-up Assy
1. Before you remove the Pick-up Unit, you should
remove:
- RH Cover (Refer to the 5.5)
- Main Drive Assy (Refer to the 5.7)
2. Remove E-Ring and take The Gear-Pick-up
Cam out. Take the Gear-Regi out.
3. Remove four screws. Then lift the Bottom Cross
Bar, as shown below.
4. Remove two springs from the Pick-up Assy.
5. Lift Guide-Front-Dup out in the direction of arrow as
shown below.
Bottom Cross Bar
Stopper
Tweezer
Gear-Pick-up Cam
Gear-Regi
5-25
Disassembly and Reassembly
Service Manual
6. Remove the locking equipment rotate the Feed
Roller Shafts in the direction of the arrow and
slide the bearing off as shown below.
7. Remove four screws and lift the Pick-up Unit out in
the direction of the arrow as shown below.
8. Remove the Feed Assy as shown below.
9. Remove the Pick-up Assy as shown below.
Pick Up Unit
Pick Up Roller
Feed Roller
5-26
Disassembly and Reassembly
Service Manual
5.24 Engine Shield
1. Remove the Guide-Front-Dup.( Refer to the 5.23.5)
2. Remove the Actuator as shown below.
Notice: Be careful not to get burnt when sep-
arating an Engine PBA.
3. Remove nine screws and slightly lift the Engine
Shield, as shown below.
4. Unplug all of the connectors from the Engine
PBA. Then take out the Engine Shield Assy.
Actuator
1
2
Power Shield
5-27
Disassembly and Reassembly
Service Manual
5.25 Engine PBA
1. Before you remove the Engine Shield, you should
remove:
- Engine Shield (Refer to the 5.25)
5. Remove four screws and take the Engine Board
out of the Duplex Unit.
Engine PBA
5.26 Holder Pad Assy
1. Before you remove the Holder Pad Ass'y, you should
remove:
- MPF Assy (Refer to the 5.3)
- All Cover (Refer to the 5.5, 5.10, 5.12, 5.13, 5.14, 5.15)
- MP Pick-up Assy (Refer to the 5.22)
2. Unplug the connector and remove the two screws, as
shown below.
3. Remove the photo interrupter and the MPActuator
as shown below.
Holder Pad Assy
MP Actuator
Friction Pad
6
6
6-1
Alignment & Adjustments
Service Manual
6. Alignment and Adjustments
This chapter describes the main functions for service, such as the product maintenance
method, the test output related to maintenance and repair, DCU using method, Jam removing
method, and so on. It includes the contents of manual.
6.1 How to use EDC (Engine Diagnostic Control) Mode
6.1.1 EDC Setup
EDC(Engine Diagnostic Control, EDC will be used below) is considered to test and check whether each functions of
machinery and h/w module are normal or not. All of the test function are able to be controlled by the keys and LCD
window on the panel without any other kits.
Its developed for related engineers, not for users.
6.1.2 Entering/Exiting Method For EDC
<1> Outline
The method for entering EDC mode is especial because it is intended for technicians and not users
After Entering the mode, the message, Engine EDC Mode is displayed.
On the mode, an engineer should press the Menu Key to search each function he would like to test.
Turn the power off, after the test is entirely end.
<2> Usage
1. Power off the printer.
2. Pressing the Select key, power the printer on.
3. Keep pressing it until the message, Engine EDC Mode is shown on the panel.
4. Follow the usage for a function you would like to use.
5. Turn the power off, after the test is complete.
6.1.3 Usage & Function of Key on OPE
6.1.4 Usage & Function of LCD
Key Function Description Remarks
Menu Menu To enter the main Menu
Arrow (right) Search a Menu/ Input Data To search a Menu and input a data
Arrow (left) Search a Menu/ Input Data To search a Menu and input a data
Select Execute / Select To execute a function
Cancel Stop / Cancel To stop a function
Upper Level Move To move to the upper level
Line Characters Description Remarks
Top 16 Make engineers recognizing a test location.
[Main Menu] or [Function] is displayed.
Bottom 16 Make engineers recognizing a menu or function to be tested
Amenu or function name displayed
6-2
Alignment & Adjustments
Service Manual
6.1.2 How to use EDC (Engine Diagnostic Control) Mode
Tray3 Interface
Interface Test
Pattern Print
Setting Temperature Test
Laser Diode Test
Laser Ready Test
Dev Bias Test
Charge Roll Voltage
Transfer Positive Voltage
Transfer Negative Voltage
PTL Test
Main Motor
Laser Motor
Duplex Forward
Duplex Reverse
Tray3 Motor
Fan Test
Tray1 Sensor
Tray2 Sensor
Tray3 Sensor
Duplex Sensor
Cover Open Sensor
Feed Sensor
Exit Sensor
Solenoid Test
Motor/Fan Test
Sensor Test HVPS Test
Development Test
Test Pattern Print
Tray1 Solenoid Test
Tray2 Solenoid Test
Tray3 Solenoid Test
Tray2 Clutch Test
Tray3 Clutch Test
6-3
Alignment & Adjustments
Service Manual
[Link] Interface Test (Main controller and Tray3 controller)
- This Function is used to check the communication state between the main controller and the tray
3 controller.
1. Press the "Menu Key", until finding "Interface Test" message on the panel.
2. Press the "Select Key", when it's found.
Sub Menu Description Display (LCD)
Tray3 Interface After it is on the test, confirm a message on the panel. Tray 2 I/F : PASS(FAIL)
The I/F is normal for the message, "PASS" and
abnormal for the message, "FAIL" on the bottom line.
[Link] Test Pattern and Paper path
- These Functions are considered to check the total print process state.
- On the EDC mode, a Test pattern is able to be printed. While the printing job is processing, the
location of the paper is continuously displayed.
1. Press the Menu Key until finding Test Pattern Print message on the panel.
2. Press the Select Key, when its found.
3. Confirm the message Choose a tray : 1(default : 1).
4. Press the Arrow keys (< / >) to select a tray you would like to choose.
5. Fill a Tray(1, 2, 3) with papers.
5. Press the Select Key, if you would like to print it.
Location order : Pick up a Feed On Exit On Feed Off Exit Off End
(It is possible that Feed Off Exit On, when a paper size is small)
Sub Menu Description Display (LCD) Remark
Test Pattern Print The test pattern is printed after the execution Pattern Print Example ->
key is chosen and More? is displayed. (Location) Pattern Print
Press the Select Key for printing more, : Exit On
the Cancel Key for stopping.
6-4
Alignment & Adjustments
Service Manual
[Link] Motor & Fan Test
- These Functions are used to check the present state (normal or not) of the motors and fan.
1. Press the "Menu Key", until finding "Motor/Fan Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding the desired function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" to stop.
Sub Menu Description Remarks
Main Motor The main motor keeps running after the execution key Main Motor On(Off)
is chosen and stops when the stop key is chosen.
Laser Motor The laser motor keeps running after the execution key Laser Motor On(Off)
is chosen and stops when the stop key is chosen.
Duplex Duplex Forward The duplex motor keeps running on the forward direction Duplex Forward On(Off)
Motor after the execution key is chosen and stops when
the stop key is chosen.
Duplex Reverse The duplex motor keeps running on the backward direction Duplex Backward On(Off)
after the execution key is chosen and stops when
stop key is chosen.
Tray3 Motor The Tray3 motor keeps running after the execution key Tray 3 Motor On(Off)
is chosen and stops when the stop key is chosen.
--> When a tray 3 is not installed, this function is not
processed and "Tray 3 Not Installed" is shown.
FAN The fan keeps running after the execution key is chosen Fan On(Off)
and stops when the stop key is chosen.
6-5
Alignment & Adjustments
Service Manual
[Link] Solenoid & Clutch Test
- These Functions are used to check the present state (normal or not) of the solenoids and clutches.
1. Press the "Menu Key", until finding "Solenoid Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding the desired function.
(Refer to the table below)
4. Press the "Cancel Key", when it's found.
5. Press the "Select Key" for execution
Sub Menu Description Remarks
Tray1 Solenoid Test The tray1 solenoid is on for 150ms and then it automatically stops, Tray 1 Solenoid On/Off
when the execution is chosen.
Tray2 Solenoid Test The tray2 solenoid is on for 150ms and then it automatically stops, Tray 2 Solenoid On/Off
when the execution is chosen.
Tray3 Solenoid Test The tray3 solenoid is on for 150ms and then it automatically stops, Tray 3 Solenoid On/Off
when the execution is chosen.
Tray2 Clutch Test The tray2 clutch is on for 1sec and then it automatically stops, Tray 2 Clutch On/Off
when the execution is chosen.
On this function, the main motor runs before 2sec from the point
of the clutch on in order to check the clutch state.
Tray3 Clutch Test The tray3 clutch is on for 1sec and then it automatically stops, Tray 3 Clutch On/Of
when the execution is chosen.
On this mode, the tray 3 motor runs before 2sec from the point
of the clutch on in order to check the clutch state.
--> When a tray 3 is not installed, this function is not processed
and "Tray 3 Not Installed" is shown.
6-6
Alignment & Adjustments
Service Manual
[Link] Sensor Test
- These Functions are considered to check the present state (normal or not) of the Sensors.
1. Press the "Menu Key", until finding "Sensors Test" message on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding a suitable function.
4. Press the "Select Key", when it's found.
3. Touch a sensor you would like to test.
4. Confirm a message on the LCD window for the state of it.
Sub Menu Description
Display(LCD)
Before touching After touching
Tray1 Sensor After the tray 1 is gotten down, touch the sensor Tray 1 Sensor Off Tray 1 Sensor On
and confirm the message changed "Tray 1 Sensor Off"
to "Tray 1 Sensor On"
Tray2 Sensor After the tray 2 is pulled out, touch the sensor Tray 2 Sensor Off Tray 2 Sensor On
and confirm the message changed "Tray 2 Sensor Off"
to "Tray 2 Sensor On".
Tray3 Sensor After the tray 3 is pulled out, touch the sensor Tray 3 Sensor Off Tray 3 Sensor On
and confirm the message changed "Tray 3 Sensor Off"
to "Tray 3 Sensor On".
Duplex Sensor After the back cover is open, push a paper into the Duplex Sensor Off Duplex Sensor On
duplex path and confirm the message changed
"Duplex Sensor Off" to "Duplex Sensor On".
Cover Open After the cover is open, touch the sensor and confirm Cover Open Cover Close
Sensor the message changed "Cover Open" to " Cover Close"
Feed Sensor Touch the Feed sensor. Feed Off Feed On
Exit Sensor Touch the Feed sensor. Exit Off Exit On
6-7
Alignment & Adjustments
Service Manual
[Link] HVPS Test Item : High Voltage Power Supply
- These Functions are used to check whether the control for HVPS is normal or not.
1. Press the "Menu Key", until finding "Developing Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "Arrow keys" (< / >), until finding a suitable function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" for stop.
Sub Menu Description Display (LCD) Remarks
Dev Bias Test Dev bias(- 470V) and Supply bias(- 650V) are Dev Bias On (Off)
supplied and after the execution key is chosen
and it stops when the stop key is chosen.
Charge Roll Charge roll voltage (- 1500V) is supplied after Charge : -1500V [Value] ADC value
Voltage Test the execution key is chosen and it stops when displayed
the stop key is chosen.
Transfer (+) Test Transfer positive voltage (+1000V) is supplied after Transfer : +1000V [Value ADC value
the execution key is chosen and it stops when displayed
the stop key is chosen.
Transfer (-) Test Transfer negative voltage(- 600 ~ -1000 V) is Transfer(-) On(Off) Voltage in
supplied after the execution key is chosen and it the range
stops when the stop key is chosen.
PTL Test PTL(Pre-Transfer Lamp) is on after the execution PTL On(Off)
key is chosen and it stops when the stop key
is chosen.
[Link] Developing Test Item : Fuser,Laser Scanning Unit
- These Functions are used to check whether functions related to the development are normal or not. (Fuser,
OPC, LSU)
1. Press the "Menu Key", until finding "Developing Test" is displayed on the panel.
2. Press the "Select Key", when it's found.
3. Press the "arrow keys" (< / >), until finding a suitable function
(Refer to the table below).
4. Press the "Select Key", when it's found.
5. Press the "Select Key" for execution or the "Cancel key" for stop.
Sub Menu Description Display (LCD) Remarks
Setting Temperature When Temp is displayed, Input a temperature [Temperature] : Test T :[target value]
you would like to set with the arrow keys( ). C :[current
value]
It will be displayed on the bottom line. on/off
Laser Diode Test Diode On is displayed, when the laser diode is on. Ld On(Off)
On the other case Diode Off is displayed.
Laser Ready Test Laser Leady is displayed, When the Laser Laser Leady (Error)
Scanning Unit is ready to print. On the other case
6-8
Alignment & Adjustments
Service Manual
6.2 Paper Path
R1
S1
S2
S3
S4
S5
R9
R3
R10
R11
R12
R2
R3
R4
R5
R6
R7
R8
R1 : OPC Drum R7 : Feed Roller S1: Paper Empty(Cassette) Sensor
R2 : Transfer Roller R8 : Pick-UP Roller S2: Paper Empty(MPF) Sensor
R3 : Regi Roller R9 : Heat Roller S3: Regi Sensor
R4 : Idle Roller R10 : Pressure Roller S4: Exit Sensor
R5 : MP Pick-UP Roller R11 : Duplex Roller S5: Duplex Sensor
R6 : Retard Roller R12 : Duplex Idle Roller
<Jam 0> <Jam 1>
6-9
Alignment & Adjustments
Service Manual
Simplex
1) A paper is fed from a cassette or MPF by a printing order.
2) The fed paper passes a paper feeding sensor.
- If the sensor does not operate after feeding the paper, the Jam0 occurs.
3) The paper passes a paper exit sensor, and it comes out from a machine.
- If the tailing edge of the paper does not come out from a machine after the leading edge
of the paper passes the sensor, then certain time later, a Jam2 occurs.
Duplex
1) A paper is fad from a cassette or MPF by a printing order.
2) The fed paper passes a paper feeding sensor.
- If the sensor does not operate after feeding the paper, a Jam0 occurs.
3) The paper that passes a paper exit sensor takes several printing processes, and moves to a
paper exit sensor.
- If the sensor does not operate after certain time, a Jam 1 occurs.
4) If the paper does not discharge until the paper passes an exit roller and a Roller-Exit-F/Down, a
Jam 2 occurs.
5) The printing paper starts to be printed for duplex only by reversing rotation by an exit motor. The
printing paper enters to a machine through an exit roller, and reaches to duplex sensor.
- If the printing paper cannot reach to the duplex sensor after certain time, a duplex Jam 1
occurs.
6) The printing paper that passes the duplex sensor reaches to a feed sensor again and a printing
operation is tried over again.
- If the printing paper cannot reach to a feed sensor after certain time later, a duplex Jam 2
occurs.
<Jam 2>
<Jam Duplex 1> <Jam Duplex 2>
6-10
Alignment & Adjustments
Service Manual
6.2.1 Clearing Paper Jams
When a paper jam occurs,the display on the control panel shows the message indicating the corresponding location of the
paper jam.
[Link] Tips for Avoiding Paper Jams
By selecting the correct paper types, most paper jams can be avoided. If a paper jam occurs, follow the steps outlined in
Ensure that the adjustable guides are positioned correctly.
Do not overload the tray. Ensure that the paper is below the paper capacity mark on the right inside of the tray.
Do not remove the paper from the tray while printing.
Flex, fan and straighten the paper before loading.
Do not use creased, damp or highly curled paper.
Do not mix paper types in the input tray.
Use only recommended print media.
Ensure that the recommended print side is facing down when loading paper into the input tray.
[Link] In the Paper Feed Area(Jam 0)
In the Tray1
1. Slide out the Tray1 to expose the jammed paper.
2. Remove any misfed paper by pulling it out by the visi-
ble edge from the [Link] sure that all of the paper is
properly aligned in the tray.
NOTE : If the jammed paper is not invisible or if there is resis-
tance when you pull the paper,remove the tray from the
printer and carefully pull the jammed paper free from
the printer.
3. Slide the tray back into the printer.
4. Open and close the top cover to resume printing.
6-11
Alignment & Adjustments
Service Manual
In the Optional Tray2
1. Pull the optional Tray2 out of the printer.
2. If you see the jammed paper,remove the paper from
the tray.
3. If you cannot find the jammed paper in the Tray2,pull
the Tray1 half way out of the printer,and remove the
paper.
4. Slide the trays back into the printer. Open and close the
top [Link] can be resumed.
In the Multi-Purpose Tray
1. Open the Multi-Purpose Tray.
2. Carefully remove the jammed paper from the tray.
3. Open and close the top [Link] can be resumed.
6-12
Alignment & Adjustments
Service Manual
[Link] Around the Toner Cartridge (Jam1)
1. Open and close the top cover,and the jammed paper
should exit the printer.
If not,continue to Step 2.
2. Open the top cover and remove the toner cartridge.
CAUTION : To prevent damage to the toner cartridge,do not
expose it to light for more than a few [Link]
a piece of paper over the top of the toner cartridge
to shield it while it is out of the printer.
3. Carefully lift up the guide feed.
4. Gently pull the jammed paper towards you to remove it
from the printer.
If the jammed paper is not visible or there is resistance
when you pull the paper,go to In the Paper Exit Area .
5. Flip down the guide feed and reinstall the toner car-
tridge.
NOTE : If the toner cartridge is difficult to reinstall,make sure
that the guide feed has been flipped back down into
position.
6. Close the top [Link] can be resumed.
6-13
Alignment & Adjustments
Service Manual
[Link] In the Paper Exit Area (Jam 2)
1. If a long portion of the paper is visible,pull it straight out.
If not,continue to Step 2.
2. Open the rear output tray.
3. Loosen the paper if it is caught in the feed rollers. Then
gently pull the paper out.
4. Close the rear output tray.
5 Open and close the top [Link] can be resumed.
6-14
Alignment & Adjustments
Service Manual
[Link] In the Duplex Area
Duplex Jam 1
1. Open the rear output tray.
2. Remove the jammed paper.
3. Close the rear output cover.
4. Open and close the top [Link] can be resumed.
Duplex Jam 2
1. Pull the paper tray out of the printer.
2. Pull down the metal plate inside of the printer.
CAUTION : Pulling the plate could cause an [Link] the
lever on the left.
3. Remove the jammed paper.
4. Slide the tray back into the printer.
5. Open and close the top [Link] can be resumed.
6-15
Alignment & Adjustments
Service Manual
6.3 Sample Pattern
This product has the several sample patterns for maintenance. With the sample patterns, check the existence of the abnor-
mality. The patterns help to regularly maintain the product.
6.3.1 Printing a Demo Page
Print a demo page to make sure that the printer is operating correctly.
1. Press the Menu button on the control panel until you see Information on the bottom line of the display..
2. Press the Enter button to access the Menu.
3. Press the scroll button until you see Demo Page on the bottom line.
4. Press the Enter button .
Ademo page showing the printer s features and capabilities prints out.
6.3.2 Printing a cleaning sheet
If you are experiencing blurred,faded or smeared printouts,you can clear the problem by printing a cleaning sheet,provid-
ed by your [Link] can print :
OPC Cleaning sheet :cleans the OPC drum of the toner cartridge.
Fuser Cleaning sheet :cleans the fuser unit inside the printer.
This process will produce a page with toner debris,which should be discarded.
1. Ensure that the printer is turned on and in ready mode with paper loaded in the tray.
2. Press the Menu button on the control panel until you see Setup on the bottom line of the display..
3. Press the Enter button to access the Menu.
4. Press the scroll button until Maintenance displays on the bottom line and press the Enter button .
5. Press the scroll button to select the required option,OPC Cleaning or Fuser Cleaning.
6. Press the Enter button .
Your printer automatically picks up a sheet of paper from the tray and prints out a cleaning sheet with dust or toner
particles on it.
6-16
Alignment & Adjustments
Service Manual
6.3.3 Checking the toner cartridge count
Information about the 'toner cartridge count' can be checked by printing the Configuration Sheet.
[Link] Remaining Toner : xx%
- Contents : Shows the remaining amount of toner.
- Description : It starts with 100%, and it reduces every 5% unit until it becomes 0%. (A message "Low
Toner" is displayed in a LCD when it reaches 10%.)
* In a low toner status, additional 800 sheets can be printed (5% coverage pattern standard-8K car-
tridge)
[Link] OPC Count : XXXXXX
- Contents : It starts with 0 and increases to display count.
- Description : It is an imaginary page count that accumulates a rotating time of a Main Motor. When the
count reaches 20,000(pages), a message "Replace cart" is displayed in LCD. It means
the life span of the toner cartridge (except a toner part) has ended. Even though it is a
case that a toner is refilled, the rest of major parts should end, so entire toner cartridge
should be replaced. In the worst case, when an OPC rotates over 20,000 pages, it is pos-
sible that a toner may overflow. When the count reaches to 20,000 pages, the printed
image becomes misty, and an On-Line key that is flashing on a set must be pressed for a
single print. If an OPC count is under 8,000 when displaying a message "Remaining Toner
:0%", it means that a high-coverage has been used. If an OPC count is over 8,000 and if
it has not been reached to 0% yet, a low-coverage should was used.
[Link] Manufacture Date : 2003.01
- Contents : Shows the product year and the month of the developer.
[Link] Supplier
- Contents : shows the brand name of the developer.
- Description : If a supplier is other OEM, the other OEM's name is displayed. If a supplier is different
between a set and developer, a message "invalid toner" will be displayed in a LCD of a
set, and a machine turns to an impossible status to print.
6-17
Alignment & Adjustments
Service Manual
[Link] Achecking method of a toner remaining amount
(1) Check a configuration sheet.
(2) Check by using a key of a set. (Setup-maintenance-remain toner)
(3) Check with a network : Check on a Webthru (Setup Menu-remaining toner)
Jumper
Caution
(1) Please be careful not to damage a
toner sensor part when assembling and
disassembling a developer.
(2) Please be careful not to stain any-
thing to jumper (4), which is shown in the
picture.
6-18
Alignment & Adjustments
Service Manual
COMPONENT REPLACEMENT CYCLE
Pick-up Roller 100,000 Pages
Paper Feeding Roller(Friction Pad) 100,000 Pages
Transfer Roller 100,000 Pages
Fuser 100,000 Pages
Toner Cartridge Normal cartridge : 8,000 Pages (A4 5% Pattern)
Starter cartridge : 4,000 Pages (A4 5% Pattern)
6.4 Consumables and Replacement Parts
The cycle period outlined below is a general guideline for maintenance.
The example list is for an average usage of 50 transmitted and received documents per day.
Environmental conditions and actual use will vary these factors.
The cycle period given below is for reference only.
6-19
Alignment & Adjustments
Service Manual
6.5 Periodic Defective Image
If the delinquent image regularly occurs in the printed-paper, it is due to delinquent or damaged roller.
Refer to the table in below and check the condition of the roller.
No Roller Defective image Typical defect
1 OPC Drum 95 mm white spot on black image or black spot
2 Charge Roller 38 mm black spot
3 Supply Roller 45 mm light or dark horizontal image band
4 Developing Roller 49 mm horizontal image band
5 Transfer Roller 57 mm image ghost
6 Heat Roller 82 mm Black spot and image ghost
7 Pressure Roller 92 mm black spot on the backside
R11
R12
OPC Drum
Charge Roller
Supply Roller
Developing Roller
Transfer Roller
Heat Roller
Pressure Roller
Cleaning Roller
1
2
3
4
1
8
3
4
5
6
7
2
5
6
7
8
<Rollers Layout>
6-20
Alignment & Adjustments
Service Manual
7
7
7-1
TROUBLESHOOTI NG
Service Manual
7. Troubleshooting
7.1 The cause and solution of Bad image
7.1.1 Vertical Black Line and Band
Description
1. Straight thin black vertical line occurs in the printing.
2. Dark black vertical band occur in the printing.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Check and Cause Solution
1. Damaged develop roller in the Toner car-
tridge. Deformed Doctor-blade or clean-
ing-blade.
2. Scratched surface of the discharge roller
in the toner cartridge.
3. Partly depression or deformation on the
surface of the transfer roller.
1. If causes 1 and 2 occur in the toner car-
tridge, replace the toner cartridge and try
to print out.
2. Replace the transfer roller if occurred as
No. 3.
7.1.2 Vertical White Line
Description White vertical voids in the image.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Check and Cause Solution
1. Foreign matter stuck onto the window of
internal lenses of LSU mirror.
2. Foreign matter or toner particles between
the toner cartridge roller and blade.
(In case the life of the toner cartridge has
been expired, white lines or light image
occur in front of the image.)
3. It may occur when Burr and foreign sub-
stances are on the window of the toner
cartridge frame.
4. If the fuser is defective, voids occur peri-
odically at the top of a black image.
5. It may occur when foreign substances
are on the OPC Drum.
1. Foreign matter stuck onto the window :
Clean the LSU window with recommend-
ed cleaner(IPA) Clean the window with a
clean cotton swab.
2. Replace the toner cartridge.
3. No 3. : Remove the foreign matter and
burr of the exposure window.
(toner cartridge)
4. No. 4. : Open the front cover and check
ribs that corresponds to the position of
the voids. Remove if found.
5. If the problems are not solved, replace
the toner cartridge.
7-2
TROUBLESHOOTI NG
Service Manual
7.1.3 Horizontal Black Band
Description
1. Dark or blurry horizontal stripes occur in the printing periodically.
(They may not occur periodically.)
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Check and Cause Solution
1. Bad contacts of the voltage terminals to
toner cartridge.
2. The rollers of toner cartridge may be
stained.
Charge roller = 38mm
Supply roller = 45mm
Develop roller = 49mm
Transfer roller = 57mm
1. Clean each voltage terminal of the Charge,
Supply, Develop and Transfer roller.
(remove the toner particles and paper par-
ticles)
2. Clean the left Gear that has relatively
small gap of the teeth in the OPC.
3. If the malfunction persists, replace the
toner cartridge.
7.1.4 Black/White Spot
Description
1. Dark or blurry black spots occur periodically in the printing.
2. White spots occur periodically in the printing.
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Check and Cause Solution
1. If dark or blurry black spots occur periodi-
cally, the rollers in the Toner cartridge
may be contaminated with foreign matte
or paper particles.
( Charge roller : 38 mm interval
OPC drum : 95 mm interval)
2. If faded areas or voids occur in a black
image at intervals of 95 mm, or black
spots occur elsewhere, the OPC drum
surface is damaged.
3. If a black image is partially broken, the
transfer voltage is abnormal or the trans-
fer roller's life has expired.
1. Run OPC cleaning Mode Print and run the
Self-test 2 or 3 times.
2. In case of 95 mm interval unremovable in 1,
cleanly remove foreign substances stuck on
the OPC location equivalent to black spots
and white spots with a dry duster.
3. The transfer roller guarantees 10,000
sheets printing. If the roller's life is expired,
replace it.
4. In case of 95 mm interval unremovable in 1,
take measures as to replace the toner car-
tridge and try to print out.
5. Clean the inside of the set against the paper
particles and foreign matter in order not to
cause the trouble.
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7.1.5 Light Image
Description The printed image is light, with no ghost.
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Check and Cause Solution
1. Develop roller is stained when the toner
of toner cartridge is almost consumed.
2. Ambient temperature is below than 10C.
3. Bad contact caused by the toner stains
between the high voltage terminal in the
HVPS and the one in the set.
4. Abnormal output from the HVPS.
(Run self-test and check 1~4)
1. Check if the Toner Save mode is off.
2. No 1 : Replace the toner cartridge and try
to print out.
3. No 2 : Wait 30 minutes after printer is pow-
ered on before you start printing.
4. No3 : Clean up the contaminated area by
the toner.
5. Replace the HVPS if the problems are not
solved by the above four instructions.
7.1.6 Dark Image or a Black Page
Description The printed image is dark.
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Check and Cause Solution
1. No charge voltage in the engine board.
2. Charge voltage is not turned on due to
the bad contacts between power supply
in the side of the Toner cartridge and
charge terminal of HVPS.
3. VD0 signal of the Main PBAis Low state.
1. Clean the high voltage charge terminal.
2. Check the state of the connector which
connects the engine board and HVPS.
3. Replace the HVPS if not solved by the
above direction 1 and 2.
4. Replace the LSU Unit or Main PBA.
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7.1.7 Uneven Density
Description Print density is uneven between left and right.
Check and Cause Solution
1. The pressure force on the left and right
springs of the transfer roller is not even,
the springs are damaged, the transfer
roller is improperly installed, or the trans-
fer roller bushing or holder is damaged.
2. The life of the Toner cartridge has
expired.
3. The toner level is not even on the toner
cartridge roller due to the bad blade.
1. Replace both the left and right Spring
Holder.
2. Occur in the toner cartridge, replace the
toner cartridge and try to print out.
7.1.8 Background
Description Light dark background appears in whole area of the printing.
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Check and Cause Solution
1. Does character exist less than 2%
per a page, and hasnt it been used
long time?
2. Is a recycled toner cartridge be
used?
3. Has the life span of the toner car-
tridge ended?
4. Is the movement(Up and Down) of
the transfer roller smooth?
5. Is the HVPS normal?
1. The toner cartridge is basically
designed to print 8,000 sheets with
5% image. If it prints more than
12,000 sheets with 2% coverage, a
background can occur.
2. The B/S is not guaranteed if using a
recycled the toner cartridge.
3. Replace the toner cartridge when the
life span of it has been ended.
4. Clean the bushing part of the transfer
roller.
5. If the problem is still not solved,
replace the toner cartridge.
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7.1.9 Ghost (1)
Description Ghost occurs at 95 mm intervals of the OPC drum in the whole printing.
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5

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Check and Cause Solution
1. Bad contacts caused by contamination
from toner particles between high voltage
terminal in the main body and the elec-
trode of the Toner cartridge.
2. Bad contacts caused by contamination
from toner particles between high voltage
terminal in the main body and the one in
the HVPS board.
3. The life of toner cartridge is expired.
4. Transfer roller lifetime(100,000 sheets)
has expired.
5. Abnormal low temperature(below 10C).
6. Damaged cleaning blade in the toner car-
tridge.
1. Clean the terminals when contaminated by
toner particles.
2. Occur in the toner cartridge, replace the
toner cartridge and try to print out.
3. Replace the engine board if not solved by
the above directions 1-2.
4. If not solved by the direction 3, check the
transfer roller lifetime and replace it.
5. Wait about 1 hour after power on before
using printer.
6. Occur in the toner cartridge, replace the
toner cartridge and try to print out.
7.1.10 Ghost (2)
Description
Ghost occurs at 95 mm intervals of the OPC drum in the whole printing.
(When printing on card stock or transparencies using manual feeder)
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Check and Cause Solution
When printing on card stock thicker than nor-
mal paper or transparencies such as OHP,
higher transfer voltage is required.
Select 'Thick Mode' on paper type menu from
the software application and after using return-
ing to the original mode is recommended.
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7.1.11 Ghost (3) : Fuser
Description Ghost occurs at 82 or 92 mm intervals.
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Check and Cause Solution
The temperature of the fuser is maintained
high.
1. Disassemble the fuser and remove the
contaminated toner particles on the roller
and clean the foreign matter between
Thermistor and Heat roller.
( Caution: can be deformed)
7.1.12 Satins on the Face of Page
Description The background on the face of the printed page is stained.
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Check and Cause Solution
1. Toner leakage due to improperly sealed
toner cartridge.
2. If the transfer roller is contaminated, stains
on the face of page will occur.
1. Replace the toner cartridge.
2. If the transfer roller is contaminated, run PC
Cleaning Mode Print 2 or 3 times.
And perform Self-Test 2 or 3 times to
remove contamination.
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7.1.13 Satins on Back of Page
Description The back of the page is stained at 57 or 92 mm intervals.
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Check and Cause Solution
1. 57mm : Transfer roller is contaminated.
2. 92mm : Pressure roller is contaminated.
1. Perform the OPC Cleaning Mode Print 2 or
3 times. Run Self-Test to remove the conta-
mination of the transfer roller.
2. Replace the transfer roller if contaminated
severely.
3. Disassemble the fuser and clean the
H/R(Heat Roller) and P/R(Pressure roller).
And check the area between H/R and
Thermistor. If contaminated, clean the area
not to be deformed.
7.1.14 Blank Page Print out (1)
Description Blank page is printed.
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Check and Cause Solution
Bad ground contacts in OPC and/or toner
cartridge.
Remove contamination of the terminals of the
toner cartridge and the unit.
7.1.15 Blank Page Print out (2)
Description
1. Blank page is printed.
2. One or several blank pages are printed.
3. When the printer turns on, several blank pages print.
Check and Cause Solution
1. Bad ground contacts in OPC and/or toner
cartridge.
2. Abnormal solenoid.
1. Remove contamination of the terminals of
the toner cartridge.
2. Perform the engine self test using EDC Mode to
check if the Solenoid is normal.
3. If not solved by the above directions 1-2,
Replace the engine board.
4. Turn the power off, delete the data of PC
and try printing again.
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7.2 The cause and solution of the bad discharge
7.2.1 Wrong Print Position
Description Printing begins at wrong position on the paper.
Check and Cause Solution
Wrong sense time caused by defective feed sensor
actuator.
Replace the defective actuator
7.2.2 JAM 0
Description
1. Paper is not exited from the cassette.
2. Jam-0 occurs if the paper feeds into the printer.
Check and Cause Solution
1. Check the Solenoid by using EDC
Mode.
2. Check if the pad is loose due to bad
sealing of the side-pad.
3. Check the surface of the roller-pick-
up for foreign matter.
4. If continuous clusters occur, check
whether the assembly slot between
shaft-pickup and housing-pickup
opens or is broken away.
5. If the paper feeds into the printer and
Jam 0 occurs, perform EDC Mode to
check feed-sensor of the engine
board.
1. Replace the solenoid.
2. Replace the side-pad Assembly L or
R, if necessary.
3. Clean with soft cloth dampened with
IPA(Isopropyl Alcohol) or water.
4. Replace the Main PBAand/or Sensor.
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7.2.4 JAM 2
Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.
Check and Cause Solution
1. If the paper is completely fed out of
the printer, but Jam 2 occurs : Exit
sensor is defective.
After the paper is completely dis-
charged, actuator Exit should return
to the original position to shut the
photo-sensor. Sometimes it takes
longer hour than it should and does
not return.
2. If the paper is rolled in the Fuser Roller:
This occurs when a Guide claw is
broken away or transformed.
It occurs when the Spring of a Guide
claw is broken away or transformed.
It occurs when the Heat-Roller or
Pressure-Roller is seriously contami-
nated with the toner.
3. Paper is accordion in the fuser.
1. Check if the exit sensor actuator is
defective.
Check if the actuator exit is deformed
(Check if the lever part is deformed
in shape).
Check whether burrs occur in the
assembly part of the actuator exit or
not and if the actuator is smoothly
operated.
Check if foreign matter and wire get
caught in the actuator exit's operation.
2. If the paper is stuck in the fuser : dis-
assemble the fuser and remove the
jammed paper, and clean the surface
of the pressure roller with dry gauze.
3. Remove the jammed paper after disas-
sembling the fuser : Clean the surface
of the pressure roller with dry gauze.
Remove the toner particles stained
on the rib.
Check the assemblage and perfor-
mance of the exit.
7.2.3 JAM 1
Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the
Actuator-Feed.
Check and Cause Solution
1. If the recording paper is jammed in
front of or inside the fuser.
2. If the recording paper is stuck in the
discharge roller and the fuser just
after passing through the Actuator-
Feed, Feed Actuator may be defec-
tive.
1. Replace the SMPS or Exit-Sensor.
2. Replace the Main PBA.
3. Reassemble the Actuator-Feed and
Spring-Actuator if the movement is
bad.
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7.2.6 JAM Duplex 2
Description Amessage 'Jam duplex 2' is displayed in a LCD window.
Check and Cause Solution
1. It is a case that a paper cannot pass
a duplex sensor.
2. It is a case that a paper cannot reach
to a registration sensor after it is
passed a duplex sensor.
1. Replace a SMPS or main PBA.
2. Acase that a leading edge of a paper
is jammed on (A) check an operation of
a guide front. If it is worn or defective,
replace it.
3. Check an operation of a feed roller
and a registration roller. If they are worn
or defective replace them.
7.2.5 JAM Duplex 1
Description Amessage 'Jam duplex 1' is displayed in a LCD window.
Check and Cause Solution
1. It is a case when a paper can-
not operate a duplex sensor.
2. It is a case when a paper can-
not reach to a duplex sensor
due to a paper jam on a duplex
path.
1. Replace a SMPS or main PBA
2. A case that a paper jam occurs on
(A) after it is reversed: replace a
2nd exit roller after checking its
operation.
3. A case that a paper jam occurs on
(B) after it is reversed: replace a
duplex roller after checking its
operation
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7.2.7 Multi-Feeding
Description Multiple sheets of paper are fed at once.
Check and Cause Solution
1. Solenoid malfunction(the solenoid does not work
properly): Perform EDC Mode.
2. Pad-Friction is contaminated with foreign matter.(oil..)
3. The face of paper is blended.
1. Replace the solenoid if necessary.
2. Replace the Main PBA.
3. Clean the pad friction with soft cloth dampened with
IPA(Isopropyl Alcohol).
4. Use the smooth paper.
7.2.8 Paper rolled in the fuser
Description If contaminated at intervals of 57mm on the back of a paper.
Check and Cause Solution
1. Contamination of the pressure roller or heat
roller (Background, Hot off set).
2. Check the claw of the fuser whether it is
deformed.
1. After disassembling the fuser, clean contami-
nation between the heat roller and the ther-
mostor and remove the contamination of the
pressure roller.
2. If there is heavy background, repair it by the
background troubleshooting method.
3. Clean the surface of the heat roller with IPA or
water
4. Check the warp or separation of the print claw
and the holder plate claw, and then manage it.
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7.2.9 Paper rolled on the OPC Drum
Description Paper is rolled up in the OPC.
Check and Cause Solution
1. Paper is too much thin.
2. The face of paper is curled.
1. Recommend to use normal paper.
2. How to remove the rolled paper in the OPC.
Remove the paper while turning the OPC against
the ongoing direction.
Clean fingerprints on the OPC softly with soft
cloth dampened with tissue.
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7.3 The cause and solution of the malfunction
7.3.1 Fuser Error
Description
Amessage "Open fuser/Over heat/Low heat' is displayed in a LCD panel.
Check and Cause Solution
1. Check whether a thermostat, AC wire, and heat
lamp are open or not.
2. Check whether a thermistor is open or not.
3. Heat lamp ON/OFF test
4. It could not operate due to a gear of a fuser is
melted.
1. Replace the fuser if a thermostat is open.
2. Replace the fuser if a thermistor sensor is
located deep inside of a sponge.
3. Check whether the overheat mode circuit
operates normally or not.
4. Replace the fuser.
7.3.2 LSU Error
Description
Amessage "PMOTOR ERROR/HSYNC ERROR' is displayed in a LCD panel.
Check and Cause Solution
1. Check whether the LSU connector is disconnected or
not.
2. Check whether the LSU motor is rotating or not.
3. Check the HSYNC signal.
- Replace a LSU
- Replace a main board if the same error occurs again
after replacing a LSU.
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7.3.3 Not function of the gear of the fuser due to melting away
Description
The motor breaks away from its place due to gear melting away.
Check and Cause Solution
1. Check the Heat Lamp. 1. Replace the Fuser.
2. Replace the Main PBA.
2. Replace the SMPS.
7.3.4 Paper Empty
Description
The paper lamp on the operator panel is on even when paper is loaded in the cassette.
Check and Cause Solution
1. Bending or deformation of the actuator of the paper sen-
sor.
2. The function of the engine board is defective
3. Check the Connector.
1. Replace the defective actuator.
2. Replace the Sensor PBA.
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7.3.5 Paper Empty without indication
Description
The paper lamp on the operator panel does not come on when the paper cassette is empty.
Check and Cause Solution
1. Bending or deformation of the actuator of the paper sen-
sor.
2. The function of the engine board is defective
1. Replace the defective actuator.
2. Replace the engine board.
7.3.6 Cover Open
Description
The ERROR lamp is on even when the print cover is closed.
Check and Cause Solution
1. The hook lever in the top cover may be defective.
2. Check the connector and circuit of the cover switch
department in the Main Control board.
1. Replace the hook lever, if defective.
2. Check the insertion of the Cover Open S/W
Connect.
3. Replace the Main Control board or Cover Open
S/W.
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7.3.7 No error message when the cover is open
Description
The ERROR message does not come on even when the printer cover is open
Check and Cause Solution
1. Check the connector and circuit of the cover switch
department in the Main Control board. Perform EDC
mode
1. Check the insertion of the Cover Open S/W
Connect.
2. Replace the Main Control board or Cover Open
S/W.
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7.3.8 Defective motor operation
Description
Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.
Check and Cause Solution
1. The Motor harness or Motor PCB may be defective.
2. Check the motor operation in the EDC Mode.
1. Check the motor harness, replace it, if defective.
2. Replace the Main PBA.
7.3.9 No Power
Description
When system power is turned on, all lamps on the operator panel do not come on.
Check and Cause Solution
1. Check if the power input and SMPS output are normal.
2. Check the inferiority of LED-Panel or LDC window on the
front-cover if the OP panel does not appear after normal
warming-up.
1. Replace the power supply cord or SMPS.
2. Replace the control board.
3. Replace the OP panel.
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7.3.10 Vertical Line Getting Curved
Description
When printing, vertical line gets curved.
Check and Cause Solution
1. If the supply of +24v is unstable in the Main Control board
linking with LSU, check drive by EDC Mode: LSU Check.
2. Check the Deve PBAin the Toner Cartridge.
1. Replace LSU.
2. Replace the Toner Joint PBA.
2. Replace the Main PBA.
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7.4 Toner Cartridge Service
It is not guaranteed for the default caused by using other toner cartridge other than the cartridge supplied by the
Samsung Electronic or caused by non-licensed refill production.
7.4.1 Precautions on Safe-keeping of Toner Cartridge
Excessive exposure to direct light more than a few minutes may cause damage to the cartridge.
7.4.2 Service for the Life of Toner Cartridge
If the printed image is light due to the life of the toner, you can temporarily improve the print quality by redistributing the
toner(Shake the toner cartridge), however, you should replace the toner cartridge to solve the problem thoroughly.
7.4.3 Distinguish function for choice cartridge
Distinguish function for choice cartridge
An EEP ROM is mounted to a cartridge for distinguishing a choice developer. Items written in below are
detected by checking up memory information.
If the data of the EEP ROM is broken, it cannot be detected.
1) Detecting existence of a toner cartridge: It detects whether a toner cartridge is mounted or not.
2) Detecting a serial no of a developer: If a serial no code is different with a supplying companys
serial no., it is not operated.
3) Detecting a developer supplying company: If it is not Samsungs, it is not operated.
4) Detecting page counter: It detects the life span of a developer.
5) Detecting an OPC rotating counter: It detects the life span of an OPC drum.
Distinguish a refilled cartridge. (with eyes)
1) Check whether One-way screw is damaged or not
2) Check the page counter (Print out the self-test configuration)
: Even though a toner has left a lot, a page counter is over 8K (7~8K). It is suspected as a
refilled cartridge.
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7.4.4 Error message (LCD window) related in a toner sensor
It explains a message related in toner sensor in a LCD.
[Link] Invalid Toner
- Contents: It is displayed when a supplier is different between a developer and a set. If this message is shown up, a
printing process cannot operate.
- Solution: Attach a suitable developer (the same supplier's) to a set. (Aunique key has been applied.)
[Link] Low Toner
- Contents: This message shows up when a message "remaining toner: 10%" is displayed in a cartridge count informa-
tion. And the same message shows up when an OPC count becomes 18,000 (page).
- Solution: It means that a toner in the developer has been almost ended. Replace the developer.
[Link] Replace Cartridge
- Contents: This message shows up when an OPC count becomes 20,000 (pages). It means the life span of a toner
cartridge (except a toner part) has been ended. Even though a case that a toner is refilled, the rest of major
parts have been ended, so entire toner cartridge might be replaced.
- Solution: If an OPC rotates about 20,000 (page), in a worst case, a toner overflows and it may cause a system fail.
Therefore, recommend a user to replace a developer. When continuously using, even though a count reach-
es to 20,000 pages, a printed image becomes misty, and an on-line key that is flashing on a set must be
pressed for a single print.
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7.4.5 Signs and Measures at Poor toner cartridge
Fault Signs Cause & Check Solution
Light image and
partially blank
image
(The life is ended.)
Toner
Contamination
The printed image
is light or unclean
and untidy.
Some part of the
image is not print-
ed.
Periodically a noise
as "tick tick" occurs.
Toner is fallen on
the papers periodi-
cally.
Contaminated with
toner on prints part-
ly or over the whole
surface.
1. If the image is light or unclean
and untidy printed image -
Shake the toner cartridge and
then recheck.
(1)NG: Check the weight of the
toner cartridge
(2)OK: Lack of toner, so the life
is nearly closed.
2. Some part of image is not
printed - Shake the toner
cartridge and then recheck.
(1)NG: Check the weight of the
toner cartridge and
clean the LSU window
with a cotton swab,
then recheck.
(2)OK: Lack of toner, so the life
is nearly closed.
3. Periodically a noise as "tick
tick" occurs - Measure the
cycle and the weight of the
toner cartridge.
4. White vertical stripes on the
whole screen or partly :
Check the weight of the toner
cartridge.
1. Toner is fallen on the paper
periodically.
(1)Check the cycle of the
falling of the toner.
(2)Check the appearance of
both ends of the toner car-
tridge OPC drum.
[Link] center of the printed mat-
ter is contaminated with toner.
(1)Check whether foreign sub-
stances or toner are stuck
to the terminal (contact
point) of the toner cartridge.
(2)Check whether the state of
the terminal assembly is
normal.
1. All of 1, 2, 3 above-
If it become better by shaking,
replace with a new toner car-
tridge after 50-100 sheets in the
closing state of the life span.
2. In case of 2-
If it becomes better after clean-
ing the LSU window, then the
toner cartridge is normal.
(Because of foreign substance
on the LSU window, the image
has not been printed partly.)
3. In case of 3-
If the cycle of noise is about 2
seconds, the toner inside the
toner cartridge has been nearly
exhausted.( Purchase and
replace with a new toner car-
tridge after using about 200
sheets at the point of occur-
rence)
4. In case of 3-
This is a phenomenon caused
by lack of toner, so replace with
a new toner cartridge.
1. If both ends of the OPC drum
are contaminated with toner:
Check the life of the toner car-
tridge.
2. Check whether it could be recy-
cled.
3. If it cannot be recycled:
Replace the toner cartridge.
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Fault Signs Cause & Check Solution
White Black spot
Recycled product
Light or dark black
dots on the image
occur periodically.
White spots occur
in the image period-
ically.
Poor appearance of
the toner cartridge.
Unclean and rough
printouts.
Bad background in
the image.
1. If light or dark periodical black
dots occur, this is because the
toner cartridge rollers are cont-
aminated with foreign sub-
stance or paper particles.
(1)38mm interval : Charged
roller
(2)95mm interval : OPC cycle
2. If white spots occur in a black
image at intervals of 95mm, or
black spots occur elsewhere,
the OPC drum is damaged or
foreign substance is stuck to
the surface.
3. If a black and white or graphic
image is partially broken at
irregular intervals, the transfer
roller's life has been expired or
the transfer voltage is abnor-
mal.
1. Poor appearance of the toner
cartridge.
(1)Check the damage to label
and whether different materi-
als are used.
(2)Check the appearance of
parts of the toner cartridge,
such as frame, hopper.
2. Unclean and rough printouts.
(1)Check whether foreign sub-
stance or toner are stuck to
the terminal (contact point) of
the toner cartridge.
(2)Check whether the state of
the terminal assembly is nor-
mal.
1. In case of 1 above -
Run OPC Cleaning Mode Print
4-5 times repeatedly to remove.
Especially check foreign sub-
stance on the OPC surface, then
remove them with a clean gauze
moistened with IPA(Isopropyl
Alcohol) not to damage OPC if
necessary.
Never use usual alcohol.
2. In case of 2
If they are not disappeared by
running OPC Cleaning Mode
Print 4-5 times.
: at intervals of 38.5mm- Replace
the toner cartridge.
: at intervals of 96mm - Remove
foreign substance.
: Broken image - Replace the
toner cartridge according to
carelessness.
3. In case of 3 - Exchange the
transfer roller because the life of
the transfer roller in use has been
expired. (Check the transfer volt-
age and readjust if different.)
1. In case of 1 -
(1)If there is an evidence of disas-
sembling the toner cartridge.
(2)If materials other than normal
parts of the toner cartridge are
added or substituted.
2. In case of 2 - If there are any
abnormals in connection with the
situation of 1.
(1)It occurs when the toner car-
tridge is recycled over 2 times.
(2)If toner nearly being expired
are collected to use, it is
judged as the recycled toner
cartridge.
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
7-23
TROUBLESHOOTI NG
Service Manual
Fault Signs Cause & Check Solution
Ghost & Image
Contamination
The printed image
is too light or dark,
or partially contami-
nated black.
Totally contaminat-
ed black.
(Black image print-
ed out)
The density of print-
outs is too dark and
ghost occurs.
1. The printed image is too light
or dark, or partially contami-
nated black.
(1)Check whether foreign sub-
stance or toner are stuck to
the terminal(point of contact)
of the toner cartridge.
(2)Check whether the terminal
assembly is normal.
2. Totally contaminated black.
(Black image printed out)
(1)Check whether foreign sub-
stances are stuck to the ter-
minal(point of contact) of the
toner cartridge and the state
of assembly.
(Especially check the
charged roller terminal.)
3. The printed image is dark and
ghost occurs.
(1)Check foreign substance
attached to the terminal
(point of contact) of the
toner cartridge and the state
of assembly.
(Especially check the devel-
oping roller terminal.)
1. All of 1, 2, 3 above
(1)Remove toner and foreign sub-
stances adhered to the contact
point of the toner cartridge.
(2)The contact point of the unit
facing that of the toner car-
tridge also must be cleaned.
(3)If the terminal assembly is
unsafe:
Fully stick the terminal to or
reassemble it after disassem-
bling.
Disassemble the side plate and
push the terminal to be stuck,
then reassemble it.
2. In case of 2
It is a phenomenon when the
OPC drum of the toner cartridge
is not electrically charged. Clean
the terminals of the charged
roller, then recheck it.
3. In case of 3
It is a phenomenon as the devel-
oping bias voltage of the toner
cartridge. Clean the terminals of
the developing roller, then
recheck it.
7-24
TROUBLESHOOTI NG
Service Manual
7.5 The cause and solutions of bad environment of the software
7.5.1 The printer is not working (1)
Description
While Power turned on, the printer is not working in the printing mode.
Check and Cause Solution
1. Run Self-Test Mode: Turn the power on while pressing
the test printing button for 2 or 3 seconds before printing
works.
2. Check if the PC and the printer is properly connected
and the toner cartridge installed.
3. Printing is nor working in the Windows.
4. Check if the printer cable is directly connected to periph-
eral devices
[Link] the power of the printer and perform the Self-
Test. If the test printing works, that means no prob-
lems in the printer itself. If the test printing does not
work, that means bad functioning of the printer(not
because of software).
2. Replace the printer cable. If the problems not solved
even after the cable replaced, check the amount of
the remaining tone.
(refer to Toner Cartridge Service 4-5)
3. Check if the connection between PC and printer port
is proper. If you use windows, check if the printer dri-
ver in the controller is set up. If the printer driver is
properly set up, check in which program the printing
is not working. The best way to find out is to open the
memo pad to check the function of printing. If it is not
working in a certain program, adjust the setup the
program requires. Sometimes, the printout is normal
within the Windows basic programs, but it's not work-
ing in a particular program. In such case, install the
new driver again. If not working in the Windows basic
program, Check the setup of the port of CMOS is on
ECP. And check the address of IRQ 7 and 378
4. If the scanner needs to be connected to the printer,
first the remove the scanner from the PC to see if the
printer is properly working alone.
7-25
TROUBLESHOOTI NG
Service Manual
7.5.2 The printer is not working (2)
Description
After receiving the printing order, no response at all or the low speed of printing
occurs due to wrong setup of the environment rather than malfunction of the printer itself.
Check and Cause Solution
1. Secure more space of the hard disk.
2. Printing error occurs even if there is enough space in
the hard disk.
3. Check the parallel-port-related items in the CMOS
Setup.
4. Reboot the system to print.
1. Not working with the message 'insufficient printer
memory' means hard disk space problem rather than
the RAM problem. In this case, provide more space
for the hard disk. Secure more space using the disk
utilities program.
2. The connection of the cable and printer port is not
proper. Check if the connection is properly done and
if the parallel port in CMOS is rightly set up.
3. As a printer port, Select ECP or SPP among
SPP(Normal), ECP, and EPP modes(increase print-
ing speed) SPP normal mode support 8-bit data
transfer, while ECP Mode transfer the 12-bit data.
4. If the regular font is not printing, the cable or the
printer driver may be defective.
Turn the PC and printer off, and reboot the system
to print again. If not solved, double-click the printer in
my computer If the regular fonts are not printed this
time again. the cable must be defective so replace
the cable with new one.
7-26
TROUBLESHOOTI NG
Service Manual
7.5.3 Abnormal Printing
Description
The printing is not working properly even when the cable has no problem.
(even after the cable is replaced)
If the printer won't work at all or the strange fonts are repeated, the printer driver may be defec-
tive or wrong setup in the CMOS Setup.
Check and Cause Solution
1. Set up the parallel port in the CMOS SETUP.
2. Printer Driver Error.
3. Error message from insufficient memory.
(The printing job sometimes stops or due to insufficient
virtual memory, but it actually comes from the insuffi-
cient space of the hard disk.)
1. Select SPP(Normal) or ECP LPT Port the among
ECP, EPP or SPP in the CMOS Setup.
2. Check the printer in My Computer.(to see if the
printer driver is compatible to the present driver or
delete the old driver, if defective and reinstall the new
driver)
3. Delete the unnecessary files to secure enough
space of the hard disk and start printing job again.
7-27
TROUBLESHOOTI NG
Service Manual
7.5.4 SPOOL Error
Description
To spool which stands for "simultaneous peripheral operations online" a computer document or
task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so
that it can be printed or otherwise processed at a more convenient time (for example, when a
printer is finished printing its current document).
Check and Cause Solution
1. Insufficient space of the hard disk in the directory
assigned for the basic spool.
2. If the previous printing error not solved.
3. When expected to collide with other program.
4. When an application program or the printer driver is
damaged.
5. When some files related to OS are damaged or virus
infected.
6. Memory is less than suggested one.
1. Delete the unnecessary files to provide more space
to start printing job.
2. If there are some files with the extension name of
****.jnl, Delete them and Reboot the Windows to
restart printing job.
3. Shut down all other programs except the current
one, if possible.
4. Delete the printer driver completely and reinstall it.
5 After rebooting the computer, check for viruses,
restore the damaged files and reinstall the program
to do the printing job.
6. Add up enough memory to the PC.
How to delete the data in the spool manager.
In the spool manager, the installed drivers and the list of the documents waiting to be printed are shown.
Select the document to be deleted and check the delete menu.
If you intend to delete the current document being printed, the data being transferred to the printer will be put
out and then the document is removed. Before choosing the document, the menu is still inactive.
Or put the document out of the list and repeat the routine as in the above or finish the spool manager.
7-28
TROUBLESHOOTI NG
Service Manual
8
8
8-1
EXPLODED VIEW & PARTS LIST
Service Manual
8. Exploded Views and Parts List
8.1 Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-2)
8.2 Base-Houshing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-6)
8.3 Frame Assembly (0 ~ 37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-7)
Frame Assembly (37 ~ 71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-8)
8.4 Fuser Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-13)
8.5 Main Driver Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-16)
8.6 Exit Driver Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-17)
8.7 Regi Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-18)
8.8 SMPS Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-19)
8.9 Cassette Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-21)
8.10 SCF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-23)
8-2
EXPLODED VIEW & PARTS LIST
Service Manual
8.1 Main Assembly
7
16
11
32
38
30
13
18
8
6
0
3
2-1
2-2
2
4
5
3-1
3-2
3-3
3-4
3-4
3-5
3-6
1
14
14-2
14-1
14-3
17
17
33
9
22
34
22
29
28
44
19
20
45
31
20
20
27
36
35
27-1
27-2
27-3
42
24
24-1
24-2
24-4
24-3
25
25-1
25-2
25-3
43
23
21
26
37
10
41
41-1
41-2
39
40
15
46
47
8-3
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
1 ELAHOU BASE-HOUSHING JC96-02695P 1 X
2 ELAUNIT-COVER MP JC96-02679E 1 O
2-1 COVER-M-MP JC63-00127E 1 X
2-2 TRAY-M-EXTEND MP JC63-00128B 1 X
3 ELAUNIT-KNOCK UP MP JC96-02680B 1 O
3-1 PLATE-M-KNOCK UP MP JC61-00686B 1 X
3-2 PMO-SIDE GUIDE MP(L) JC72-01005B 1 X
3-3 PMO-SIDE GUIDE MP(R) JC72-01006B 1 X
3-4 PMO-IDLE KNOCK UP MP JC72-01004A 2 X
3-5 MPR-PAD KNOCK UP MP JC74-00011A 1 X
3-6 GEAR-PINION JG66-40003A 1 X
3-7 SCREW-TAPTITE 6003-000264 1 X
4 TRAY-M-LINK MP(L) JC63-00129B 1 X
5 TRAY-M-LINK MP(R) JC63-00130B 1 X
6 ELAUNIT-CASSETTE(550) JC96-02687B 1 O
7 ELAUNIT-FRAME BASE JC96-02627C 1 X 220V
ELAUNIT-FRAME BASE JC96-02627D 1 X 110V
8 ELAUNIT-DEVE JC96-02851A 1 O 5K
ELAUNIT-DEVE JC96-02851C 1 O 10K
9 ELAUNIT-REGI JC96-02626A 1 O
10 PBAMAIN-CONTROLLER JC92-01487A 1 O Duplex
PBAMAIN-CONTROLLER JC92-01531A 1 O None Duplex
11 ELAUNIT-MOTOR MAIN CARDINAL JC96-02725B 1 O
12 ELAUNIT-MOTOR EXIT CARDINAL JC96-02857A 1 O
13 ELAHOU-SMPS_HVPS_V1(110V) JC96-02779A 1 X 110V
ELAHOU-SMPS_HVPS_V2(220V) JC96-02777A 1 X 220V
14 MEAUNIT-GUIDE FRONT, DUP JC97-01715A 1 X
14-1 GUIDE-P-FRONT, DUP JC61-00660A 1 X
14-2 LEVER-M-OPEN, DUP JC66-00443A 1 X
14-3 CBF HARNESS-EARTH (TX MOTOR) JB39-00017A 1 X None N/W Card
15 BRACKET-P_DUMMY CTRL JC61-00679A 1 X
16 UNIT-LSU_CARDINAL JC59-00019B 1 O
17 BAR-P_CROSS BOTTOM JC71-00042A 2 X
18 PMO-ACTUATOR EMPTY JC72-00991A 1 O
19 FAN-DC JC31-00029A 1 O
20 STOPPER-M-FAN80 JC61-00667A 2 X
21 GEAR-TR29 JC66-00039A 1 O
22 GEAR-REGI Z25 JC66-00420A 2 X
23 ROLLER-TRANSFER JC66-00540A 1 O
24 ELAUNIT-HOLDER TR R JC96-01729A 1 O
24-1 PMO-TRANSFER HOLDER R JC72-41145C 1 X
24-2 PMO-BUSHING TR JC72-41142A 1 X
24-3 SPRING ETC-TR R HAWK JC61-00046A 1 X
24-4 IPR-PLATE TR JC70-11053A 1 X
Main Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-4
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
25 ELAUNIT-HOLDER TR L JC96-01730A 1 O
25-1 PMO-BUSHING TR JC72-41142A 1 X
25-2 SPRING ETC-TR L HAWK JC61-00047A 1 X
25-3 PMO-TRANSFER HOLDER L JC72-41145D 1 X
26 CAP-M-GEAR JC67-00039A 1 O
27 MEAUNIT-GEAR P/UP MP CARDINAL JC97-01738A 1 O
27-1 SPRING ETC-CAM MP JC61-00003A 1 X
27-2 GEAR-MP PICK_UP JC66-00423A 1 X
27-3 GEAR-MP HOLDER_CAM JC66-00424A 1 X
28 SOLENOID-MAIN JC33-00012A 1 O
29 SOLENOID-MP JC33-00013A 1 O
30 CBF HARNESS-MAIN MOTOR JC39-00257A 1 X
31 CBF HARNESS-MOTOR JC39-00157A 1 X
32 MEP-CLUTCH FEED CARDINAL JC47-00009A 1 O
33 PMO-CAP TR JC72-41292A 1 X
34 PBASUB-COVER JOINT JC92-01510A 1 X
35 BRACKET-P-SHAFT MP JC61-00755A 1 X
36 BEARING-PICK UP JC66-10202A 1 X
37 GEAR-PICK_UP CAM JC66-00533A 1 X
38 RING-E 6044-000125 1 X
39 CBF HARNESS-SMPS JC39-00253A 1 X
40 CBF HARNESS-MPF JOINT JC39-00205A 1 X
41 ELAHOU-NPC3_PRT JC96-02699A 1 X N/W Card
41-1 BRACKET-P_NETWORK JC61-00680A 1 X
41-2 PBASUB-NPC3_PRT JC92-01466A 1 X
42 FAN-DC, CARDINAL JC31-00027B 1 O
43 ACTUATOR-OUTFULL JC72-01310A 1 X
44 CBF-HARNESS-OPE JB39-40532A 1 X
45 STOPPER-NETWORK JC61-00837A 1 X
46 CAP-WIRE-POWER JC67-00058A 1 X
47 COVER-MOTOR-BLDC JC63-00277A 1 X
S SCREW-TAPTITE 6003-000008 1 X
S SCREW-TAPTITE 6003-000267 1 X
Main Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-5
EXPLODED VIEW & PARTS LIST
Service Manual
8.2 Base-Houshing Assembly
1
1-3-2
1-3-11
1-3-3
1-3-3
1-3-7
1-3-12
1-3-1
1-3-4
1-3-5
1-3-6
1-3-8
1-2
1-3
1-3-9
1-3-10
1-3-10
1-2-1
1-2-2
5
3
2
3-1
3-9
3-5
3-2
3-8
3-3
3-7
3-6
3-4
0
4
2-1
Dine Screw
6
1-1-1
1-1-3
1-1-4
1-1-2
1-1
2-2
2-3
8-6
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
0 ELAHOU BASE-HOUSHING JC96-02695P 1 X
1 ELAUNIT-COVER TOP JC96-02696L 1 X
1-1 AS-PBALCD PNL_KB JC81-01731A 1 O
1-1-1 KEY-M-BUTTON JC64-00082A 1 X
1-1-2 PBAMAIN_LCD PANEL JC92-01473A 1 X
1-1-3 KEY-M-CANCEL JC64-00083A 1 X
1-1-4 CAP-M-LED JC67-00051A 1 X
1-2 AS-PBAOPEN_CAP JC81-01738A 1 O
1-2-1 CAP-M-SENSOR JC67-00034B 1 X
1-2-2 PBASUB-COVER OPEN JC92-01514A 1 X
1-3 AS_UNIT COVER TOP JC81-01737A 1 O
1-3-1 COVER-M-TOP JC63-00258A 1 X
1-3-2 MEC-BRUSH ANTISTATIC JC75-00095A 1 X
1-3-3 PMO-LEVER STACKING JC66-00646A 2 X
1-3-4 BUSH-M-RETAINER JC61-00657A 1 X
1-3-5 SPRING ETC-DUPLEX COVER JC61-00391A 1 X
1-3-6 PMO-STACKER LOCKER JC72-00995A 1 X
1-3-7 WINDOW-M-LCD JC64-00048C 1 X
1-3-8 COVER-M-OPEN JC63-00116B 1 X
1-3-9 PMO-STACKER_RX JC72-00973F 1 X
1-3-10 STOPPER-M-HINGE OPEN JC61-00656A 2 X
1-3-11 SHEET-OVERLAY BUTTON JC63-00288A 1 X
1-3-12 COVER-WINDOW JC63-00256A 1 X
2 ELAUNIT-COVER RIGHT JC96-02697B 1 O
2-1 COVER-M-RIGHT JC63-00115B 1 X
2-2 BUTTON-M-POWER JC64-00043B 1 X
2-3 SPRING-CS(CAP) 6107-000014 1 X
3 MEAUNIT-COVER REAR JC97-01743B 1 O
3-1 COVER-M-REAR JC63-00120B 1 X
3-2 PMO-STACKER REAR JC72-00996B 1 X
3-3 SPRING-TS 6107-001160 2 X
3-4 GUIDE-M-DUPLEX JC61-00658A 2 X
3-5 ICT-BRKT REAR COVER JC70-00007A 1 X
3-6 IEX-SHAFT IDLE,F/UP JC70-20901A 2 X
3-7 PMO-ROLLER_F/UP(2) JC72-20902A 2 X
3-8 PMO-DUMMY FRAME FUSER JC72-00999A 1 X
3-9 TENSION-PLATE JC70-00465A 1 X
4 COVER-M-LEFT JC63-00117B 1 O
5 COVER-M-FRONT INNER JC63-00118B 1 O
6 COVER-M-FRAME EXIT JC63-00122B 1 O
S SCREW-SPECIAL 6009-001351 4 X
S SCREW-TAPTITE 6003-000196 9 X
S SCREW-TAPTITE 6003-000119 5 X
Base-Houshing Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-7
EXPLODED VIEW & PARTS LIST
Service Manual
8.3 Frame Assembly (1)
1
2
6
6
2
-
1
7
2
-
2
2
-
2
2
-
3
2
-
4
2
-
4

-
1
2
-
4
-
2
2
-
4
-
3
7
-
1
7
-
2
7
-
3
7
-
8
7
-
4
7
-
5
7
-
67
-
7
5
1
4
1
5
1
6
1
6
1
5
8
1
3
9
1
0
1
9
1
9
-
1
1
9
-
2
1
9
-
3
1
9
-
4
1
9
2
0
3
4
3
7
2
1
2
2
2
3
2
0
2
0
2
4
2
0
2
2
1
1
1
2
2
8
4
3
2
62
7
1
8
2
9
1
3
3
0
1
7
0
3
1
3
2
6
6
3
6
3
6
-
1
3
6
-
3
3
6
-
2
8-8
EXPLODED VIEW & PARTS LIST
Service Manual
Frame Assembly (2)
5
3
6
7
6
8
6
9
6
7
-
1
6
7
-
2
6
7
-
3
6
7
-
3
6
7
-
4
6
7
-
5
6
7
-
5
6
7
-
1
3
6
7
-
7
6
7
-
9
6
7
-
6
6
7
-
7
6
7
-
8
6
7
-
1
2
6
7
-
9
6
7
-
1
0
6
7
-
1
3
3
9
6
7
-
1
1
6
8
-
1
6
8
-
1
3
6
8
-
S
6
8
-
5
7
0
3
9
4
2
6
5
4
5
4
6
4
7
4
8
4
9
6
0
5
0
7
25
1
5
7
5
6
5
8
5
6
5
9
4
1
6
0
6
3
6
3
3
8
5
0
3
8
4
4
3
8 4
3
5
2
6
6
6
1
6
2
7
1
0
6
4
6
8
-
3
6
8
-
2
6
8
-
1
0
6
8
-
4
6
8
-
6
6
8
-
1
2
6
8
-
1
1
6
8
-
9
6
8
-
8
6
8
-
7
D
I
M
E

S
c
r
e
w
4
0
8-9
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
0 ELAUNIT-FRAME BASE JC96-02627C 1 X 110V
ELAUNIT-FRAME BASE JC96-02627D 1 X 220V
1 FRAME-M-BASE JC61-00677A 1 X
2 ELAUNIT-PICKUP MP JC96-02681A 1 O
2-1 SHAFT-M-PICK UP MP JC66-00453A 1 X
2-2 PMO-IDLE PICK UP MP JC72-01003A 2 X
2-3 CAM-M-PICK UP MP JC66-00452A 1 X
2-4 ELAUNIT-ROLLER P/UP MP JC96-02686A 1 O
2-4-1 HOLDER-M-PICKUP MP JC61-00705A 1 X
2-4-2 HOUSING-M-PICK UP MP JC61-00685A 1 X
2-4-3 RUBBER-PICK UP MP JC73-00131A 1 X
3 IPR-TERMINAL FU JC70-10961A 2 X
4 PMO-HOUSING TERMINAL JC72-41010A 1 X
5 CBF HARNESS-FUSER 220V JC39-00279A 1 X
6 FOOT-ML80 JC61-40001A 2 X
7 AS-HOLDER PAD JC81-01715A 1 O
7-1 FRAME-M-HOLDER PAD JC61-00683A 1 X
7-2 HOLDER-M-PAD JC61-00684A 1 X
7-3 RPR-FRICTION PAD MP JC73-00132A 1 X
7-4 PMO-ACTUATOR MP JC72-01002A 1 X
7-5 SPRING ETC-EMPTY JC61-70965A 1 X
7-6 PHOTO-INTERRUPTER 0604-001095 1 X
7-7 CBF HARNESS-MP EMPTY JC39-00256A 1 X
7-8 SPRING ETC-PAD JC61-00387A 1 X
8 GUIDE-P_TRANSFER JC61-00678A 1 X
9 PMO-HOLDER PLATE SAW JC72-40247B 1 X
10 IPR-PLATE SAW JC70-10232C 1 X
11 PMO-CAP CONNECTOR L JC72-00463A 1 X
12 PMO-CAP CONNECTOR U JC72-00465A 1 X
13 CBF HARNESS OPE JB39-40532A 1 X
14 GUIDE-P_REGI UPPER JC61-00675A 1 X
15 SPRING ETC-LEVER JC61-70918A 2 X
16 HOLDER-M-BUSHING TX JC61-00671A 2 X
17 GUIDE-PLATE PAPER JC61-00691A 1 X
18 CAP-WIRE INLET JC67-00059A 1 X
19 MEARACK-EXIT ROLLER JC97-01034A 4 O
19-1 PMO-HOLDER EXIT ROLL JC72-41006A 1 X
19-2 PMO-ROLLER FD F JC72-41007A 1 X
19-3 PMO-ROLLER FD R JC72-41008A 1 X
19-4 SPRING ETC-EXIT ROLL FD JC61-70911A 1 X
20 MEC-BEARING,EXIT JC75-10529A 4 O
21 ROLLER-EXIT_F/DOWN JC66-00668A 1 O
22 GEAR-EXIT JC66-40209A 2 O
23 HOLDER-M-BUSHING EXIT JC61-00673A 1 X
Frame Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-10
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
24 AS-ROLLER EXIT_DUPLEX JC81-01732A 1 O
25 IPR-TERMINAL TR HAWK JC70-00132A 1 X
26 CAP-M-WIRE PTL LOWER JC67-00036A 1 X
27 PBASUB-PTL2 JC92-01516A 1 X
28 CBF HARNESS-THERMISTOR JC39-00255A 1 X
29 TERMINAL-P_PTL JC65-00001A 2 X
30 SHIELD-P_CONTROLLER JC63-00124A 1 X
31 NUT-HEXAGON 6021-000222 2 X
32 CABLE TIE 6501-000004 1 X
34 PHOTO-INTERRUPTER 0604-001095 1 X
36 ELAHOU-CST SENSOR JC96-02127A 1 O
36-1 IPR-PLATE-SENSOR JC70-00192A 1 X
36-2 IPR-BRKT-SENSOR JC70-00195A 1 X
36-3 PBA-SUB CASSETTE JC92-01336A 1 X
37 HARNESS-OUT FULL JC39-00250A 1 X
38 MEAUNIT-TERMINAL:L JC97-01401A 3 X
39 PMO-BEARING SHAFT JC72-41191B 5 X
40 ELAUNIT-FUSER JC81-01728A 1 O 110V
ELAUNIT-FUSER JC81-01729A 1 O 220V
41 PBAMAIN-ZENER JC92-01488A 1 X
42 PBASUB-PANEL JC92-01519A 1 O
43 IPR-P_GROUND OPC JC70-00332A 1 X
44 PBASUB-EMPTY SENSOR JC92-01511A 1 O
45 IPR-P_GND SOLENOID FEED JC70-00336A 1 X
46 IPR-P_GROUND SCF MAIN JC70-00334A 1 X
47 IPR-P_GROUND REGI ROLLER JC70-00333A 1 X
48 ELAHOU-VARISTOR JC96-01772A 1 X
49 IPR-P_GROUND MOTOR MAIN2 JC70-00330A 1 X
50 IPR-P_GROUND GUIDE TR JC70-00328A 2 X
51 CBF HARNESS-INLET JC39-00246A 1 O
52 HINGE-M-FRONT GUIDE, DUP JC61-00666A 1 X
53 AS-FRAME LSU LOWER JC81-01727A 1 O
56 SPRING ETC-GUIDE DEVE JC61-70932A 2 X
57 PMO-GUIDE DEVE L JC72-00317A 1 X
58 PMO-GUIDE DEVE R JC72-00318A 1 X
59 TERMINAL-P_TR CARDINAL JC65-00005A 1 X
60 SHEET-COVER TR JC63-00132A 1 X
61 IPR-P_GROUND PLATE PAPER JC70-00339A 1 X
62 PBASUB-EXIT SENSOR JC92-01512A 1 O
63 TERMINAL-P_HV CARDINAL JC65-00006A 3 X
Frame Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-11
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
64 CBF HARNESS-HVPS JC39-00247A 1 X
65 CBF HARNESS-CONNECTOR JC39-00259A 1 X
66 CBF HARNESS-SENSOR JC39-00261A 1 X
67 ELAUNIT-PICK UP JC96-02683A 1 O
67-1 FRAME-M-PICKUP JC61-00641A 1 X
67-2 HOUSING-M-PICKUP JC61-00636A 1 X
67-3 RUBBER-PICK UP JC73-00127A 2 O
67-4 SPRING ETC-EXTENSION JC61-70950A 1 X
67-5 PMO-BUSHING FEED JC72-00382B 2 X
67-6 HOUSING-M-FEED JC61-00637A 1 X
67-7 RUBBER-FEED JC73-00128A 1 X
67-8 BEARING-PICK UP JC66-10202A 3 X
67-9 SPRING ETC-KNOCK UP MP JC61-70913A 2 X
67-10 SHAFT-FEED JC66-00592A 1 X
67-11 PMO-BEARING SHAFT JC72-41191B 1 X
67-12 SHAFT-M-PICK UP JC66-00440A 1 X
67-13 RING-E 6044-000125 2 X
68 ELAUNIT-RETARD JC96-02682A 1 O
68-1 FRAME-M-RETARD JC61-00640A 1 X
68-2 HOUSING-M-RETARD JC61-00635A 1 X
68-3 BUSH-M-RETARD JC61-00652A 2 X
68-4 SPRING ETC-PAD JC61-00013A 2 X
68-5 HOLDER-M-RETARD JC61-00638A 1 X
68-6 RING-E 6044-000231 2 X
68-7 SPRING-TS 6107-001157 1 X
68-8 PMO-HUB IN RETARD JC72-00994A 1 X
68-9 PMO-HUB OUT RETARD JC72-00993A 1 X
68-10 RUBBER-RETARD JC73-00129A 1 X
68-11 SHAFT-RETARD JC66-00590A 1 X
68-12 SHAFT-HUB IN JC66-00591A 1 X
68-13 MEC-BRUSH ANTISTATIC JC75-00095A 0.25 X
68-S SCREW-TAPTITE 6003-000196 2 X
69 SHAFT-M-COUPLING RETARD JC66-00439A 1 X
70 SHAFT-M-GEAR RETARD JC66-00438A 1 X
71 GUIDE-M-FRONT JC61-00801A 1 X
72 CAP-FUSER-FRAME JC67-00060A 1 X
Frame Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-12
EXPLODED VIEW & PARTS LIST
Service Manual
8.4 Fuser Assembly
2-1
2-2
2-2
2-8
2-8
2-5
2-3
2-7
3-1
2-6
2-9
2-4
3-6
3-7
3-2
3-4
3-3
1-17
1-14
1-6
1-10
1-14
1-10
7
3-8
3-5
1-6
1-8
5
3
2
1-16
1-16
1-17
8
1-2
1-13
1-19
7
1-9
8
1-7
1-5
6
1-3 1-11
1-4
1-12
1-1
7
9
4-4
7
4-1
4-1
7
4-2
1-18
1-15
7
4-3
1-18
1-15
1
0
4
2-1
1-2
1-20
8-13
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
0 ELAUNIT-FUSER JC81-01728A 1 O 110V
ELAUNIT-FUSER JC81-01729A 1 O 220V
1 ELAUNIT-UPPER FUSER JC96-02694A 1 X
1-1 THERMISTOR-NTC 1404-001305 1 X
1-2 SCREW-MACHINE 6001-000131 2 X
1-3 SCREW-TAPTITE 6003-000119 2 X
1-4 SCREW-TAPTITE 6003-000196 1 X
1-5 NUT-HEXAGON 6021-000222 2 X
1-6 SPRING-TS 6107-001159 2 X
1-7 THERMOSTAT-150 JC47-00005A 1 X
1-8 SPRING ETC-SAPERATION JC61-70909A 5 X
1-9 COVER-M-FUSER JC63-00110A 1 X
1-10 IEX-SHAFT IDLE,F/UP JC70-20901A 2 X
1-11 ELECTRODE-P-FU_M JC71-00039A 1 X
1-12 ELECTRODE-P-FU_R JC71-00040A 1 X
1-13 ELECTRODE-P_FU_L JC71-00041A 1 X
1-14 PEX-ROLLER F/UP(2) JC72-20902A 2 X
1-15 PMO-ROLLER UPPER DP JC72-40981A 2 X
1-16 PMO-GUIDE CLAW JC72-41012B 5 X
1-17 MEC-BRUSH ANTISTATIC JC75-00095A 1 X
1-18 HOLDER-IDLE ROLLER JC61-00785A 2 X
1-19 CAP-FUSER L JC67-00056A 1 X
1-20 CAP-FUSER R JC67-00057A 1 X
2 MEAUNIT-LOWER FUSER JC97-01718A 1 X
2-1 SCREW-TAPTITE 6003-000179 2 X
2-2 SPRING ETC-PR(7300) JC61-00056A 2 X
2-3 BUSH-M-HR_R JC61-00615A 1 X
2-4 GEAR-FUSER 7300 JC66-40913B 1 X
2-5 FRAME-P-FUSER JC61-00621A 1 X
2-6 ROLLER-HEAT JC66-00597A 1 X
2-7 ROLLER-PRESSURE JC66-00599A 1 X
2-8 BEARING-PRESSURE/R JC66-10901A 2 X
2-9 BEARING-H/R L JC66-10902A 1 X
3 MEAUNIT-GUIDE REAR JC97-01719A 1 X
3-1 GUIDE-M-REAR JC61-00620A 1 X
3-2 SPRING ETC-ACTUATOR JC61-70903A 1 X
3-3 SHAFT-EXIT-F/UP JC66-00402A 1 X
3-4 GEAR-EXIT JC66-40209A 1 X
3-5 LABEL(R)-CAU_HOT_FU JC68-30928B 1 X
3-6 PMO-BUSHING TX JC72-00382A 3 X
3-7 PMO-ACTUATOR EXIT JC72-00988A 1 X
3-8 RMO-RUBBER EXIT_F/UP JC73-40909B 2 X
Fuser Unit Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-14
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
4 MEAUNIT-BRK GEAR FU JC97-01720A 1 X
4-1 RING-E 6044-000231 2 X
4-2 BRACKET-P-FUSER JC61-00617A 1 X
4-3 GEAR-IDLE 33 JC66-00425A 1 X
4-4 GEAR-IDLE 23 JC66-00426A 1 X
5 LAMP-HALOGEN 4713-001186 1 X 110V
LAMP-HALOGEN 4713-001187 1 X 220V
6 SCREW-MACHINE 6001-000131 2 X
7 SCREW-TAPTITE 6003-000179 6 X
8 NUT-HEXAGON 6021-000222 2 X
9 LABEL(R)-LV FUSER JC68-00408A 1 X 110V
LABEL(R)-LV FUSER JC68-00407A 1 X 220V
Fuser Unit Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-15
EXPLODED VIEW & PARTS LIST
Service Manual
8.5 Main Driver Assembly
0
1
15
2
5
3
4
6
7
8
9
16
10
12
13
14
Harness-Main Motor
11
No. Description [Link] Qty SA Remark
0 ELAUNIT-MOTOR MAIN CARDINAL JC96-02725B 1 O
1 MOTOR DC-BLDC CARDINAL JC31-00024A 1 X
2 BRACKET-P-MAIN JC61-00622A 1 X
3 GEAR-RDCN PICK_UP JC66-00411A 1 X
4 GEAR-PICK_UP DRV JC66-00412A 1 X
5 GEAR-RDCN RETARD JC66-00410A 1 X
6 GEAR-RDCN FEED JC66-00409A 1 X
7 GEAR-MP DRV JC66-00413A 1 X
8 GEAR-REGI IDLE JC66-00408A 1 X
9 GEAR-RDCN REGI JC66-00407A 1 X
10 GEAR-OPC DRV INNER JC66-00644A 1 X
11 WASHER-PLAIN 6031-001255 2 X
12 GEAR-RDCN OPC JC66-00405A 1 X
13 GEAR-DUPLEX IDLE JC66-00415A 1 X
14 GEAR-RDCN DUPLEX JC66-00414A 1 X
15 FOOT-SF4000 JG61-40001A 1 X
16 GEAR-OPC DRV OUTER JC66-00645A 1 X
S SCREW-TAPTITE 6003-000301 4 X
Main Driver Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-16
EXPLODED VIEW & PARTS LIST
Service Manual
8.6 Exit Driver Assembly
0
4
1
2
Harness-Motor
3
4
5
6
6
8
9
10
11
12
7
No. Description [Link] Qty SA Remark
0 ELAUNIT-MOTOR EXIT CARDINAL JC96-02857A 1 O
1 MOTOR-STEP-CARDINAL 2 JC31-00028C 1 X
2 PMO-IMPELLER_DRV JC72-00825A 1 X
3 BRACKET-P-EXIT JC61-00623A 1 X
4 GEAR-DP,IDLE JC66-40911A 2 X
5 GEAR-RDCN EXIT JC66-00419A 1 X
6 RING-E 6044-000231 2 X
7 GEAR-FUSER IDLE JC66-00418A 1 X
8 GEAR-EXIT/U,ID JC66-40211B 1 X
9 RING-E 6044-000125 2 X
10 GEAR-RDCN FUSER IN JC66-00416A 1 X
11 GEAR-HUB CLUTCH JC66-00340A 1 X
12 GEAR-RDCN FUSER OUT JC66-00417A 1 X
S SCREW-MACHINE 6001-000131 2 X
Exit Drive Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-17
EXPLODED VIEW & PARTS LIST
Service Manual
8.7 Regi Assembly
1
2
12
3
4
5
4
18
16
12
18
12
12
6
7
21
20
17
8
10
9
15
11
13
14
0
No. Description [Link] Qty SA Remark
0 ELAUNIT-REGI JC96-02626A 1 O
1 GUIDE-P_REGI LOWER JC61-00674A 1 X
2 ROLLER-REGI LOWER L JC66-00450A 1 X
3 SHAFT-REGI UPPER JC66-00446A 1 X
4 ROLLER-M-REGI IDLE S JC66-00648A 2 X
5 ROLLER-M-REGI IDLE L JC66-00647A 2 X
6 SPRING-TS 6107-001158 1 X
7 PMO-ACTUATOR REGISHUTTER JC72-00998A 1 X
8 GUIDE-P_REGI PLATE JC61-00670A 1 X
9 HOLDER-M-SENSOR JC61-00672A 1 X
10 PHOTO-INTERRUPTER 0604-001095 1 O
11 BUSH-M-ROLLER REGI L JC61-00668A 2 X
12 RING-E 6044-000231 4 X
13 BUSH-M-ROLLER REGI U JC61-00669A 2 X
14 SPRING-ES 6107-001155 2 X
15 CBF HARNESS-MP EMPTY JC39-00256A 1 X
16 WASHER-PLAIN 6031-001255 1 X
17 CAP-M-WIRE PTL UPPER JC67-00035A 1 X
18 CAP-M_BUSHING ACTUATOR JC67-00047A 2 X
19 CAP-P_BUSHING REGI LOWER JC67-00038A 2 X
20 PBAMAIN-PTL1 JC92-01475A 1 X
21 BRUSH-ANTISTATIC JC75-00095A 1 X
S SCREW-TAPTITE 6003-000196 1 X
Regi Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-18
EXPLODED VIEW & PARTS LIST
Service Manual
8.8 SMPS Assembly
0
1
2-1
2
2-13
2-15
2-14
2-12
2-14
2-3
2-4
2-5
2-6
2-7
2-8
2-11
2-9
2-10
2-2
8-19
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
0 ELAHOU-SMPS_HVPS_V1(110V) JC96-02779A 1 O 110V
ELAHOU-SMPS_HVPS_V2(220V) JC96-02777A 1 O 220V
1 SMPS-V1_HVPS JC44-00052A 1 X 110V
SMPS-V2_HVPS JC44-00053A 1 X 220V
2 MEAUNIT-DUPLEX JC97-01714A 1 O
2-1 GUIDE-M-LEFT, DUP JC61-00664A 1 X
2-2 GUIDE-P-BOTTOM, DUP JC61-00661A 1 X
2-3 MEAUNIT-ROLLER FEED, DUP JC97-01713A 1 X
2-4 ICT-STUD DRV GEAR, DUP JC70-00327A 1 X
2-5 GEAR-DP,IDLE JC66-40911A 1 X
2-6 SHAFT-IDLE ROLL, DUP JC66-00444A 1 X
2-7 ROLLER-M-IDLE, DUP JC66-00442A 1 X
2-8 SPRING-TS 6107-001156 1 X
2-9 SPRING ETC-EMPTY JC61-70965A 1 X
2-10 PMO-ACTUATOR FEED, DUP JC72-00997A 1 X
2-11 PCT-SILP WASHER JK72-00058A 1 X
2-12 ICT-STUD PAPER GUIDE, DP JC70-00457A 2 X
2-13 GUIDE-M-RIGHT, DUP JC61-00662A 1 X
2-14 BUSH-M-FEED, DUP JC61-00665A 2 X
2-15 GUIDE-SKEW DUP JC61-00787A 1 X
S SCREW-TAPTITE 6003-000266 4 X
S SCREW-TAPTITE 6003-000266 2 X
S SCREW-TAPTITE 6003-000266 2 X
SMPS Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-20
EXPLODED VIEW & PARTS LIST
Service Manual
8.9 Cassette Assembly
19
19
20
20
11
10
12
12
11
8
11
13
12
11
14
7
23
24
22
21

1
17
9
26
16
17
17
12
15
18
6
5
2
3
4
17
8-21
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
0 ELAUNIT-CASSETTE(550) JC96-02687B 1 O
1 FRAME-M-CASSETTE JC61-00642B 1 X
2 GUIDE-M-HANDLE JC61-00655B 1 X
3 LABEL(R)-CASSETTE JC68-01031A 1 X
4 GUIDE-M-INNER CST JC61-00704A 1 X
5 HOLDER-M-INDICATOR JC61-00639A 1 X
6 INDICATOR-M-EMPTY JC64-00041B 1 X
7 GUIDE-M-EXTENSION CST JC61-00644B 1 X
8 GUIDE-P-SIDE,L JC61-00647A 1 X
9 CAP-M-GUIDE SIDE,L JC67-00037A 1 X
10 IPR-P-FINGER LEFT JC70-00325A 1 X
11 BUSH-M-FINGER,F JC61-00653A 4 X
12 WASHER-PLAIN 6031-001255 4 X
13 GUIDE-P-SIDE,R JC61-00649A 1 X
14 GUIDE-M-SIDE LOCK JC61-00645B 1 X
15 IPR-P-FINGER RIGHT JC70-00326A 1 X
16 GEAR-PINION JG66-40003A 1 X
17 SCREW-TAPTITE 6003-000196 5 X
18 PLATE-P-KNOCK_UP JC61-00651A 1 X
19 RPR-PAD CST JC73-10910A 2 X
20 SPRING-CS 6107-001174 2 X
21 GUIDE-M-REAR JC61-00646B 1 X
22 GUIDE-M-LOCK A JC61-00267C 1 X
23 KNOB-M-REAR JC64-00042B 1 X
24 SPRING ETC-REMAIN JC61-00414A 1 X
25 GUIDE-P-REAR PAPER CST JC61-00751A 1 X
26 GUIDE PAPER SIZE JC61-00648A 1 X
Cassette Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-22
EXPLODED VIEW & PARTS LIST
Service Manual
8.10 SCF Assembly
105
105
32
31
102
101
28
103
102
18-1
24
0
101
101
20
27
27
11
12
27
10-1
104
104
10-2
10-3
10-4
10-5
101
10
9
4
26
26
4
5
6
6 6
13
14
17
15 33
16
2
3
104
105
8
8
7
1
25
101
22
34
102
33 19
18
101
102
21
29
18-2
18-3
18-4
18-5
18-6
23
36
35
35-1
35-3
35-2
8-23
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
0 MEAUNIT-SECOND FEEDER JC96-02842B 1 X
1 PMO-FRAME SCF JC61-00643B 1 X
2 MEAUNIT-PICK UP JC96-02683A 1 O
2-1 HOUSING-PICK UP JC61-00636A 1 X
2-2 RUBBER-PICK UP JC73-00127A 2 X
3 SPRING-PICK UP JC61-70950A 1 X
4 PMO-BUSHING FEED JC72-00382B 2 X
5 SHAFT-PICK UP JC66-00440A 1 X
6 PMO-BEARING SHAFT JC72-41191B 4 X
7 MEAUNIT ROLLER FEED JC96-02685A 1 X
8 BEARING-PICK UP JC66-10202A 2 X
9 PMO-GUIDE INNER-SCF JC61-00650A 1 X
10 ELAUNIT-RETARD JC96-02682A 1 O
11 COUPLING-RETARD SHAFT-SCF JC66-00441A 1 X
12 SHAFT-GEAR RETARD JC66-00438A 1 X
13 GEAR-PICK UP CAM SCF JC66-00534A 1 X
14 SOLENOID-WHITE JC33-00013A 1 O
15 SHAFT FEED SCF JC66-00593A 1 X
16 CLUTCH-FEED SCF JC47-00009B 1 O
17 GEAR-REGI Z25 JC66-00420A 1 X
18 ELAUNIT-BRACKET SCF JC96-02858A 1 X
18-1 MOTOR-SCF JC31-00005E 1 O
18-2 IPR-BRK MOTOR SCF JC61-00624A 1 X
18-3 GEAR REGI IDLE JC66-00408A 1 X
18-4 GEAR SCF RDCN RETARD JC66-00410A 1 X
18-5 GEAR SCF RDCN PICKUP JC66-00428A 1 X
18-6 GEAR SCF RDCN FEED JC66-00427A 1 X
19 IPR-GND SPRING,FEED JC70-00464A 1 X
20 PHOTO-INTERRUPTER 0604-001095 1 X
21 PCB CONTROLLER ASSY JC92-01436A 1 O
22 CBF HARNESS-SCF JC39-00248A 1 O
23 CABLE PHOTO-INTERRUPTER JC39-00250A 1 X
24 PMO-ACTUATOR EMPTY SCF JC72-00992A 1 O
25 IPR-GND TOP JC70-11028A 1 X
26 FOOT-RUBBER HAWK16 JC61-40001A 2 X
27 IPR-BAR CROSS BOTTOM JC71-00042A 3 X
28 PMO-COVER L-SCF JC63-00112B 1 X
29 PMO-COVER R-SCF JC63-00113B 1 X
30 PMO-COVER DUMMY-SCF JC63-00114B 1 X
31 CBF HARNESS-SCF GND JC39-40608A 1 X
32 CBF HARNESS-LIU GND JB39-00103A 1 X
33 CBF HARNESS-OPE JC39-40532A 1 X
34 BUSH-CABLE JC61-00804A 1 X
35 ELAHOU-CST SENSOR HAWK16 JC96-02127A 1 X
35-1 IPR-PLATE SENSOR JC70-00192A 1 X
35-2 IPR-BRACKET SENSOR JC70-00195A 1 X
35-3 PBASUB-CASSETTE JC92-01336A 1 X
36 HARNESS PAPER-SIZE JC96-02127A 1 X
SCF Assembly Parts List
SA: Service Available
O : Service available X : Service not available
8-24
EXPLODED VIEW & PARTS LIST
Service Manual
No. Description [Link] Qty SA Remark
101 SCREW-TAPTITE 6003-000196 25 X
102 SCREW-TAPTITE 6003-000259 9 X
103 SCREW-MACHINE 6001-000131 4 X
104 RING-E 6044-000231 3 X
105 RING-E 6044-000125 3 X
SCF Assembly Parts List
SA: Service Available
O : Service available X : Service not available
9
9
9-1
BLOCKDI AGRAM
Service Manual
9. Block Diagram
ADDR(1: 23)
29L V160
16Mbit Flash
Memory
Mask Font ROM
ROM
SPGPm
nFSYNC
ACK* , BUSY,
SELECT, ERROR,
FAULT*
SELI N*
STROBE*
AUTOFD*
I NI *
PD(0:7)
EIRQ(0:3)*
4
nI OCS(0:5)*
6
RCS(0:3) 4
nWAI T
nWR
I NT*
nRD
Cent ronics
Connect or
PANEL 5Pi n
6
HVPS Int er face
24
16
HVPS/ SMPS Bd
100PI N DI MM
L CD Panel
6
0
P
i
n
N
e
t
w
o
r
k
C
o
n
n
e
c
t
o
r
Network
Card
DATA(16:31)
nWAI T
nRD
nWR
NPC_RESET
I OCS
EI RQ
Comput er
Sy s tem c l ock
12MHz( X- t al )
FS781
Fr equenc y
Scaling EMI
At t enuat or
RESET*
XC61FN3112MR
DATA(16:31)
Video- Clock
78MHz
VCLK*
32
Memory Data Bus
11
Memory Address Bus
14
SDRAM_CA S,SDRAM_RAS,
BA0*,BA1* ,SDRAM_WE* ,
SDRAM_CS( 0:1) ,SDQM(0:3) ,
SD_CLK (1:2) ,CL KE
64Mbi t SDRAM
K4S641632C
SDRAM
64Mbi t SDRAM
K4S641632C
DRAMA(0:11)
DRAMD(0:31)
100PI N DI MM
74ACT245
Tr ansceiver
3
LSU
LREADY* , ,LSYNC* , VDO* , P_MOT* ,CLK
UART
12
Regul at or
1.8V
USB cl ock
12MHz(OSC)
93C66
4Mbi t
Ser i al
EEPROM
ADDR(1:13)
9-2
BLOCKDI AGRAM
Service Manual
10
10
10-1
CONNECTI ON DI AGRAM
Service Manual
10. Connection Diagram
L
S
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V
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P
10-2
CONNECTI ON DI AGRAM
Service Manual
11
11
11-1
CIRCUIT DESCRIPTION
Service Manual
11. Circuit Description
11.1 Engine Specification
11.1.1 General Specification
Item Specification & Descriptions Remark
1. Engine Phaser 3450
2. Type Desktop
3. Print Speed 24 PPM (A4 Size,5% Character Pattern) At Copy Mode
4. Resolution 1200 X 1200 DPI addressable
5. Source of Light Laser Diode(LSU)
6. Print Method Non-impact Electrophotography, Laser Beam
7. Feed Method Cassette & Manual
8. Feed Reference Center Reference Loading
9. Paper Size . Cardstock
1) Normal Paper : A4,Letter,Legal,B5, . Label
Executive
2) Envelope : Normal Envelope
3) Other : OHP
4) Length : 125 ~ 365mm
Width : 75 ~ 216mm
Weight : For Bin Cassette, 60 ~ 163g/m
2
For Manual, 60 ~ 163g/m
2
[Link] Capacity Cassette : 550 Sheets
Manual Slot : 100 Sheets
[Link] Stacker Capacity Face Down : 250 Sheets
Face up : 100 Sheets
[Link] up Time Less than 50 sec
[Link] Printing Time Stand-By : 12 Sec
[Link] Rating AC 110V 15% 50/60Hz 3Hz,
AC 220V 15% 50/60Hz 3Hz
[Link] Consumption Max. 630 W
Avr. 400 W
[Link] Saving Consumption Max 20 Wh Sleeping Mode
[Link] Switch Right Side Backward
[Link] & Compliance c-UL, TUV/GS , CB
CDRH
CE, FCC
[Link] Noise Standby : 35 dB
Operating : 53 dB
11-2
CIRCUIT DESCRIPTION
Service Manual
Item Specification & Descriptions Remark
[Link] MPBF : 150,000 pages
MTTR : 30 min.
[Link] Cartridge SAMSUNG- Toner Cartridge
[Link] Life Span 400,000 pages or 5 years (whichever comes
first, A4, 5%)
[Link] Environment Temperature : 10 ~ 32.5c
Humidity : 20 ~ 80%
[Link] Environment Temperature : -20 ~ 40c (Packed)
Humidity : 20 ~ 95% (Packed)
[Link] Net : Max. 18kg
[Link] Dimension 380(W) X 412(D) X 320(H)mm
[Link] Cartridge .Life Span : 5% Pattern,Min. 5,000/10,000 Sheets
.Developing : Non-magnetic Contact
Developing
.Charging : Conductive Roller Charging Negative PWM
.Density Adjustment : Possible
.Transfer System : Pre-transfer By LED & Pre-transfer Lamp
.Conductive Roller Transfer
.Fusing System : Temperature & Pressure
.OZONE Emission : Average 0.1ppm or less (8 Hours)
[Link] (Main Kit) .Printer 1 Set
.Toner Cartridge 1 Piece
.Power Cord 1 Piece
11-3
CIRCUIT DESCRIPTION
Service Manual
Item Specification & Descriptions Remark
1. Conditions Paper Core Media List 75g/m
2
Environment Temperature : 15 ~ 25C Temperature
Humidity : 40 ~ 60%
2. Print Quality Optical Density -Avr. 1.30 (Temperature : 15 ~ 25C) :
After 1hr. from Power On
-Over 1.0 (min.) if left in low temperature.
Background OD delta less than 1.0 (croma meter)
Uniformity Max. 0.2(Including Continuous Print)
Fusing Min 75% ('All Black' & '2 by 2 Pattern')
Skew Vertical : Max. 1.75 mm / 250 mm
Horizontal : Max. 1.5 mm / 200 mm
Bowing Horizontal(applied to 200mm) : less than 0.5 mm
Special Paper Image Density : Min1.0(Envelope)
Exception Fusing : Min. 70%
(Envelope/OHP/Postcard:More than 120g/m
2
)
Paper Jam Less than 1/2000 (75g/m
2
Paper, in L/L condition)
Paper Curl First : Less than 16mm (10 Sheets)-->
measured in 1 min. after printing 10 pages.
3. Reliability Insulation Resistance over 100 M (at DC 500V / 1 mm)
Voltage Strength less than 130V / AC 1.0 kV
(Hi-Pot) less than 250V / AC 1.5 kV
Ground Continuous Less than 0.1 (25A/ 3 sec)
Voltage DIP 100%/1cycle, 50%/2cycle, 20%/4cycle
Leakage Current Less than 3.5mA(1.5 kohm)
Surge IEC61000-4-5, Normal 1KV, Common 3KV
OZONE Emission Average 0.1 PPM or less
Top Cover Open Isolating the input power from below parts
;LSU, High Voltage Part, DC fan, Clutch, Fuser Motor
Overcurrent Protect Fuse inside the SMPS
4. Fusing System Trouble Sensing .The temperature does not rise to the Indicate the
specific temperature in the specific time. Fuser error
.The temperature is too high.
Overheat Sensing 230 - 240C(The thermostat cuts off the Fuser from the power.)
Thermistor Open Sensing : Without the initial tempera turn change of
the Fuser
11.1.2 Quality Specification
11-4
CIRCUIT DESCRIPTION
Service Manual
11.1.3 Maintenance
Item Specification & Descriptions Remark
[Link] Saving -.Using the DRAFT printing
-.62%
[Link] Adjustment Normal, Dark,Light
[Link] Save Time OFF,15,30,45,60 minutes selectable
[Link] the Printer 1) Unpack the box.
2) Get the new image cartridge out of its bag.
And then remove the plastic stripfrom the cartridge.
3) Insert the cartridge into the Printer
4) Load the paper into the cassette
5) Connect the POWER CORD and Power On
6) To check the Basic Print state. At the Ready state,
press the Demo Key for 7sec, print Self Test Pattern.
7) Check the print quality
11-5
CIRCUIT DESCRIPTION
Service Manual
11.2 System Composition
11.2.1 System Configuration
11.2.1-1 Video Controller Board
Video Controller Board receives image data from the Host Computer then convert into Bitmap (Binary) image or directly
receive Bitmap image from the Host and connect to the input/output section to process data and print out the created
image.
[Link] SMPS Board (Engine)
AC is received to create the needed quantity of +5V,+3.3V and +24V DC level. Adequate amount of voltage is supplied to
each units. It also supplies AC voltage to the Heat Lamp of the fixed unit.
[Link] Engine Board (SMPS)
Engine Board uses the voltage received from SMPS to control electric photo process, which is the basic operation principle
of LBP. Detailed explanation on each composition elements are in the section 2.4 Engine Controller.
[Link] HVPS Board
HVPS board creates optimum image formation condition by supplying High Voltage from THV/MHV/Supply/Dev to the developer.
[Link] Develop Unit
Develop unit creates image using electric photo process. This unit consists of Charge Roller, OPC drum, Developer Roller,
Supply Roller and Toner.
[Link] LSU(Laser Scanning Unit)
LSU is controlled by Video Controller. It is the core part that forms charge ripple at the OPC drum by applying video data
from the video controller, exposure from OPC drum and the rotation principle of polygon mirror. OPC drum synchronously
rotates with the paper feeding speed. At this point, when the laser beam within the LSU reaches the edge of the polygon
mirror, /HSYNC signal is sent to the engine. The engine then detects the /HSYNC signal and properly adjust the vertical
image lines of the paper. The image data is sent to the LSU at the set time, followed by /HSYNC signal detection to adjust
the left margin. It becomes one of the lines scanned by one side of polygon mirror.
[Link] Transfer Section
Transfer unit is composed of PTL(Pre-Transfer Lamp) and Transfer Roller PTL investigates Beam from OPC drum and
decreases the electric potential and the toner adhesion to increase the transfer efficiency. The transfer roller transfers the
toner from the OPC drum to the paper surface.
[Link] Printing Section
Printing unit is composed of Heat Lamp, Heat Roller, Pressure Roller, Thermistor and Thermostat. Printing unit completes
the printing job by applying toner from the transfer unit with pressure and high temperature to stick to the paper.
[Link] Driving Section
Driving unit applies Bi-Polar Motor and controls current in 2-2.
[Link] Cover Open Board
Cover Open board has Cover Open Sensing unit, which shuts off Main Motor, LSU, Fan, Clutch and +24V when the front
cover is opened.
[Link] Toner Sensor Board
Toner Sensor board transfers various signals(Cartridge detect, paper detect, paper size detect etc.)
[Link] Cassette Detect Board
Various signals(Feed Clutch, MP-empty, Cassette detect) connect to the Video Controller Board through the Cassette Detect
Board.
11-6
CIRCUIT DESCRIPTION
Service Manual
11.2.2 Development Process
[Link] Paper Feed
Paper feed unit is operated by the engine and solenoid rotates the feed roller to feed one sheet of paper. The paper then
moves on to the set and hits the actuator of
the feed sensor. The engine at this time detects that signal and prepare to spread the the image data. If problems occurs
in the feed sensor, Paper Jam Error will appear in the OP panel. The feed sensor section is also closely related to the top
margin of the paper.
[Link] Electric Charge
This section charges uniform (-)voltage to OPC. When (-1380V) is charged to the Charge Roller, OPC drum is evenly
charged with approximately -800V. This is the first stage of the electric photo creation.
[Link] Exposure Unit
LSU exposes OPC drum by turning Laser Diode On/Off according to the digital data of the bitmap image data received
from the controller board. The voltage difference created at this point is shown above. The exposed area to the laser is -
150V, which relatively increases the electric potential and forms charge ripple. The areas that are not exposed to the laser
due to no video data will maintain -800V. As a result, image(black dot) is created in the -150V area and the -800V area
will show up white, which creates the basic condition of image formation.
C/R
-1380V
-800V
OPC
Unexposured
Exposured
-800V
-150V
-800V
Unexposured
OPC Surface
11-7
CIRCUIT DESCRIPTION
Service Manual
H.V.P.S
LSU
/HSYNC
HOST COMPUTER
VIDEO CONTROLLER
ENGINE CONTROLLER
FACE DOWN
STACKER
FUSER
PAPER
PATH
FEED
SENSOR
FACE
UP
EXIT
SENSOR
DEVELOPER
OPC
metering blade
-470V -650V
Develop Block
OPC
D/R
S/R
GND
< Engine Operating Description >
[ Fig1 ] System OPerating Structure
11-8
CIRCUIT DESCRIPTION
Service Manual
< Engine Operating Description >
[ Fig 2 ]
[Link] Development Section
From the contact surface where OPC drum and the Developer Roller rotate in opposite direction, Toner with it's (-) electric
characteristics transfers to the exposed part (-150V) of the OPC drum due to the electric potential difference. But the areas
not exposed (-800V) do not transfer.
[Link] Transfer Section
The toner from the surface of the OPC drum is transferred to the paper by the transfer roller. In other words, the toner from
the surface of the OPC drum is transferred by the transfer roller charged with approximately +1.0kV(300~ 4100V
adjustable). At this time, the adjustable voltage of 300~ 4100V is decided by the temperature and humidity. This process
is called transfer.
OPC
T/R
Max +4.1KV
GND
LSU
[Link]
[Link]
[Link]
EXIT
SENSOR
[Link]
[Link]-Transfer
FEED
SENSOR
[Link]
[Link]
[Link]
H/R
P/R
C/R
OPC
T/R
PTL
D/R
S/R
11-9
CIRCUIT DESCRIPTION
Service Manual
[Link] Printing Section
The toner on the surface of a paper, which passed the transfer section is at a low electric state. Therefore, it can easily
spread. At this point, high temperature of 180C and pressure of 4.5 Kg are applied to permanently stick the toner to the
paper. The resulted image remains permanently. The heat roller transfers the heat from the internal heat lamp to the
surface to apply the heat to the paper that passes the surface. The melted toner due to the heat does not stay on the
surface of the Teflon coated heat roller. The pressure roller located on the bottom of the heat roller is made from Silicon
Resin and it's surface is also coated with Teflon. The thermistor of the printing section senses the temperature of the heat
roller and feedback the information to maintain 185C during printing mode and 175C at standby mode. The thermostat
used as secondary safety feature prevents overheat by turning off the main power when the heat lamp is overheated.
[Link] Exit
The paper that completed the electric photo process exits the printer through the Exit Sensor. The detected signal is then
sent to the engine to inform the location of the paper. When the actuator and senor mal functions, Paper Jam 2 error will
be displayed.
Thermistor Heat Lamp
Heat Roller
Paper
Toner
Pressure
Roller
Spring
11-10
CIRCUIT DESCRIPTION
Service Manual
11.2.3 Engine/SMPS Section
SMPS(Switching Mode Power Supply) is the PWM(Pulse Width Modulation) method of power supply unit that supplies
DC+3.3V, DC+5Vand DC+24V to the engine and DC+3.3V, DC+5V to the video controller and the assembly panel. It also
supplies AC voltage to the heat lamp of the printing section.
[Link] SMPS Specification
Item Specification
AC input voltage Europe America
minimum 198V 90V
optimum 230V 120V
maximum 264V 132V
max input AC current 2Arms 5Arms
max Inrush current 50 Ap-p (at 25 C)
Line Regulation 24V 10%
5V 5%, 3.3V 5%
Ripple Noise 24V : 500mVp-p
5V : 100mVp-p
3.3V : 100mVp-p
Over Current Protect 24V : 5.0A
[Link] Power Supply Section of SMPS
Output Application Remark
+ 5V(DC)
Board Logic section of engine,
+ 3.3V(DC)
Panel, Video Controller Board & Video Controller board
LSU Laser
Main Motor, Solenoid, LSU Motor
+24V(DC) HVPS & lamp adjustment in the
printing section
AC Activates Lamp (print) Print
Input
(AC)
Output
(DC)
11-11
CIRCUIT DESCRIPTION
Service Manual
[Link] Circuit
1) AC Input and DC
AC input unit is composed of FUSE, VARISTOR, NOISE
CAPACITOR and LINE FILTER. DC unit is composed of
BRIDGE DIODE and ELECTRIC CAPACITOR. The
FUSE(F1) has specification of 125V/8A for 110V and
250V/5Afor 220V. FUSE contains the function to prevent
damage due to SMPS fire in the event of malfunction of 1
st. PWM Control and parts causing excess voltage.
NOISE CAPACITOR is EMI counter part, which is
composed of CAPACITOR(C1, C14) for the normal mode
noise and CAPACITOR(C3, C4, C9, C34) for common
mode noise. Larger the capacity of the CAPACITOR,
greater the NOISE absorption effect. But, adequate
capacitor should be carefully selected since leakage
current increases with the increased capacity in capacitor,
which has high potential of electric shock. The Line Filter
connected to the Capacitor has the EMI Noise eliminating
function. Especially, the filter and the capacitor not only
absorbs the noise being transferred out of the printer
through power line, it also absorbs the opposite noise
coming from the exterior.
2) SWITCHING Control Section
SMPS is driven by OSC. It has uniform switching
frequency and the range of 'On Time' Pulse may vary
depending on the surrounding condition. Basic operation
procedure is as following.
Turn on the AC power. AC input voltage will pass through
the Noise Filter circuit, Bridge Diode(BD1) and capacitor
(C6). The rectified DC voltage supplies the bias voltage to
the pin6 of PWM contract IC IC1 (2BS01) through R2 ad
R3. Then, turn on the Gate in the FET. At this point the
current passed through FET will flow through the 1st
trance coil T1. Pin #4 and the supporting current in the
trance #7 and 8 will be abandoned.
The current flowing through the 1st trance coil Q1(IIN60)
will rapidly increase current in #2 Drain and this process
will block the abandoned current in the 2nd trance coil of
the transformer to flow out. Followed by this operation,
due to the surrounding condition change, Drain current
reaches the critical rigging point of Q1(hfe). This is caused
by the relative decrease in Drain current compared to
time. This indicates that Q1 is unable to maintain On
status. Such condition is the area of Insufficient Gate
Current.
According to the FET characteristics. The drain voltage of
Q1 operate in switching models which are composed of
turn on state and turn off state. When Q1 is turned off, the
created electrical power in 1st trans (#2~#4) will be
transfered to the 2nd trans. (#13, 14, 15, 9~#10, 11, 12)
The current then flows into PC1(PHOTO COUPLER) to
bypass the IC1 feedback. Then, U1 turns on. Through
such repetitious process, the current flowing through 2nd
trance coil is filtered to create necessary DC voltage. DC
output and feedback circuit are created by +24V of D5
and C19. +5V is created by abandoned voltage from the
2nd. trance coil due to D5 and C19. In order to maintain
uniform DC output level, detect the output level from R11
and R12 to maintain uniform level, then enabled feedback
by disconnecting the Shunt Regular IC(IC2) and used
PHOTO COUPLER (PC1).
3) Fixed Temperature Control
To control the fixed lamp, the control signal of "FUSER
ON" in Logic section and the supply of DC voltage in the
SMPS section is necessary. The circuit turns on when the
"FUSER ON" sends the operation signal and the DC
power is supplied. The operation principle of control circuit
of fixed lamp is as following. Trigger current flows to Triac
Driver IC6 LED due to "FUSER ON" of Logic. Then the
Photo detector of IC6 will detect the infrared ray and the
Triac of IC5 will activate. The current will then send the
Trigger input to the Gate of Triac IC5.
At this point IC5 will be activated and AC power will be
supplied to the fixed lamp, then the lamp will turn on and
the temperature will rise. Because the fixed lamp circuit
uses AC voltage as it's voltage supply, bidirectional Triac
(IC5) is applied, since it has advantage in price, size and
reliability compared to unidirectional SCR.
The Gate terminal of Triac can be triggered as ordered or
opposite direction signal. Once the triac turns on, it cannot
be controlled by the Gate signal. It maintains until the level
of current flowing in the main terminal falls below the level
of maintaining current. In other words, it cannot be turned
off by counter current as that of SCR. Such characteristics
is categorized as Critical Rigging Time Rate ( Commutation
: dv/dt). In the application of electric power exchange,
Triac either turns off the activation or switches twice in
each period at Zero Crossing. Such switching movement
is called Commutation.
It is able to turn off the triac at the end of the half period
by deleting the Gate signal. It is possible when the level
of (IL) current is below the level of maintaining current.
When the Triac commutation is Off, the voltage will
instantly change to opposite direction and the VAC will
increase to the maximum level. At this time, the range of
increase rate is decided by dv/dt and the Overshoot
voltage is decided by the circuit. Also, the voltage of Triac
will have same level of voltage when the commutation of
Triac is Off.
11-12
CIRCUIT DESCRIPTION
Service Manual
[Link] Sensor Input Circuit
1) Paper Empty Sensing
The Paper Empty Sensor(Photo Interrupter), which is
located in the Engine Board informs the CPU the status
of paper volume through the operation of actuator fixed
on the frame. If there is no paper in the Cassette, it notifies
the second LED(yellow) of the panel LED by reading the
#103 of U18.
2) Paper Feeding Sensing
When the fed paper passes through the actuator of the
feed sensor, it notifies that the paper is being transferred
to CPU by detecting the Photo Interrupter signal and the
image data is distributed after set amount of time
passes.(related to top layer of paper) If the feed sensor
does not detect within 1 second of paper feeding, JAM
0(U18 #105) will occur.
3) Paper MP Sensing(Photo Interrupt)
By operating of actuator, which is attached to frame, MP
sensor detects existence of paper in MP, and informs
status to CPU. Paper status is detected by U27 K26pin.
If paper exists, it is fed in MP status.
4) Paper Exit Sensing(Photo Interrupt)
Actuator, which is attached to frame and connected to
Engine Board (SMPS) CN4, detects if paper exits from
fusing unit. CPU detects information of normal operation
and jam by that U18109pin detects on/off signal of exit
sensor (photo interrupt), and it display jam2 status on
LCD Panel.
5) Paper Duplex Sensing(Photo Interrupt)
Sensor (OP1) attached on engine board(SMPS) detects
paper information when operating duplex printing. CPU
detects information of jam and normal operation by that
U18 102pin detects the detecting signal, and it displays
duplex jam1 or duplex jam2 on LCD panel according to
status of entering duplex paper.
6) Paper Out Bin Full Sensing(Photo Interrupt)
Out Bin Full Sensor detects existing paper amount by
operating actuator attached to frame, and informs the
status to CPU. U18 114pin detects existing paper
amount and displays the status on LCD panel.
7) Paper Size Sensing(tact switch)
It detects each size of fed papers in cassette, and it
arranges and manages data when printing. It
distinguishes 8 kinds of paper by 3 switch combinations,
and it is consisted of 8 combinations of U18
106/107/108pin.
8) Cassette Sensing(micro switch)
By U27 K25pin, cassette detecting function checks
whether tray2 is open or not. When Tray2 is open, LCD
panel displays error status.
9) Toner Cartridge Sensing
It controls memory data of EEPROM in developing unit by
contacting to contacting point of joint board mounted to
frame, and it detects supplier, manufacturing date, toner
remained amount. It writes and reads data by U27
A25/D23/J24 pin and operates with 2-WIRE bus method.
When toner remaining amount is 15%, it displays low
toner on LCD panel to inform toner cartridge detecting
signal.
11-13
CIRCUIT DESCRIPTION
Service Manual
[Link] Output Control Circuit
1) Main / Sub Fan
Main Fan and Sub Fan are in-take-type. Main Fan is off
in sleep mode, and Sub Fan operates when printing to
control temperature of inside SMPS.
Main Fan is controlled by TR of Q10 by receiving signal
from U18 18pin, and Sub Fan becomes chopping by
signal of U18 20pin and controlled by TR of Q12.
2) Main Motor
In initial set up stage, Main motor's talk amount about
operating load is set up as BLDC type. It delivers power
for feed device and operation device (Fusing unit is
operated by exit motor) Main Motor has driver IC and
supplies +24V/+5V. It sends Start/stop (L operation) and
clock signal to motor unite to operate motor, and its
rotating speed is controlled by clock frequency. Among
controlling signals, start/stop signal controls U18 19pin,
and clock signal controls U18 68pin. If moving current is
high when driving, it maintains speed within 600ms
(standard speed). Current is changed depending on
loading.
3) Exit Motor
Exit motor drives a fuser, and it rotates clockwise or
counterclockwise when simplex or duplex printing is
working.
4) Main / MP Solenoid
Solenoid functions to pick up fed paper from cassette or
MP. Operating time is 150ms. Main solenoid is controlled
by Q4 TR with U27 E23pin signal, and MP solenoid is
controlled by Q5 TR with U27 C24pin signal. Operating
current is under 250mA.
5) Regi Clutch
Regi Clutch functions to separate paper. Clutch prevents
overlapping delivery of fed paper. After passing 500ms,
when paper detects the feed signal, it turns off and
separates papers.
U27 A26 pin signal controls Q6 TR, and operating current
is under 150mA.
11-14
CIRCUIT DESCRIPTION
Service Manual
11.2.4 Video Controller
[Link] Power On Reset Circuit
Reset circuit initializes PPC(U26) and SPGPi(U27) when the power turns on and prevents unstable CPU operation until
the power reaches standard level. This circuit is composed of R-C circuit, which decides the value of
XC61FN3112MR(U20) Reset IC and Reset time. Reset takes place 0.2seconds after the power is on and when the power
level falls below 3.0V. Then, CPU(U2) carries out initialization accordingly. 'RESET' signal is set at High followed by voltage
change approximately after 50~150ms.
As shown in the diagram, when the power reaches 3.0V after initial power(Vcc) is on, Reset signal is sent to CPU after
180ms by reset circuit. At this time CPU initializes itself and the surrounding elements. Also, it prevents various
malfunctions by sending the reset signal when the Vcc falls below 3.0V during operation.(Initial operation voltage of IC :
3.35% 0.5V) Since IC guarantees operation at minimum 3.1V, before the level falls below the minimum value, the circuit
is designed to activate reset function at 3.0V.
[Link] CPU
CPU is 32bit microprocessor SPGPi(U27, 352pin). CPU receives 12.5MHz OSC Clock and operates at 50MHz. All
surrounding IC's are controlled by CPU. (Refer to Data Book for detailed CPU Specification.)
[Link] CPU Circuit
OSC(12.5MHz) is applied. Clock is applied to CPU #A5 using CY25814. The DC connected Bead and Resistance re used
for EMI counter measures.
[Link] Fuser Control / Thermistor Circuit
To settle the toner to the surface of a paper, this circuit adequately controls the temperature of heat lamp. It is composed
of thermistor, LM393(voltage comparison) and transistor for switching. Basic principle is that the thermistor attains
resistance value that is inversely proportional to the heat lamp temperature. The voltage value distributed between the
resistance R8 and R9 is read at #69 AD0_IN of LPEC1. This voltage value becomes active(inactive) when Fuser signal is
High(low) according to the set temperature table and the Rom program. Based on the Q2 switching, if the 'FUSERON*'
signal is low, TLP3061(U201) turns on. AC voltage is applied to the heat lamp by turning on the bidirectional
Thyristor(THY201) or shut off by turning off the bidirectional Thyristor(THY201). LM393 is the hardware type safety feature
to prepare for abnormal heat lamp control. When the temperature of thermistor rises to 210 C, #1 pin of LM393 falls to
low level, which turns the 'FUSERON*' signal to High.(Q3 is forced Off). Therefore, the heat lamp is forced to go Off.
Vcc
3.0 V
Reset*
Treset = 180ms
Treset = 137ms
Time
11-15
CIRCUIT DESCRIPTION
[Link] Sensing Circuit
1) Cover Open Sensing
Cover Open Sensor is located on the top right side of the Cover Open Board. When the front cover opens, it shuts off
+24V(DC fan, Solenoid, Main Motor, LSU Polygon Motor and HVPS) supplied to each unit. B2 Bit of U4 senses cover open
by sensing the developing section with B111 Bit of U18. In this case, the red LED, which is located on top of the OPPanel
informs the user of the situation.
2) Paper Exit Sensing
The exit sensor assembled on the engine board and the actuator attached to the frame detect the paper exiting the printer.
The paper recognizes the On/Off time of the exit sensor through B5 Bit of U4 and notifies the normal operation or jam
information to the CPU. Paper JAM2 is also notified.(Both Red & Yellow LED from OP Panel Let go on)
[Link] LSU Circuit
1) Polygon Motor (+24V)
Polygon motor inside the LSU rotates by 'PMOTOR*' signal. It passes Transient section and reaches the motor section,
'LREADY*' signal is notified to U18 #115 pin. When LSU uses external clock for the motor rotation frequency, 'CLOCK' pin
accepts the necessary frequency. Clock circuit is composed inside the engine. Crystal frequency of 58.36 MHz is activated
by Engine CPU and uses 3562Hz for the rotation frequency of the polygon motor.
2) Laser (+5V)
When the laser is turned on by 'LDON*' signal, horizontal scan takes place due to the 6 sided reflection mirror(Polygon
mirror) attached to the polygon motor, which rotates in clockwise direction. At this time, when the laser beam reaches the
starting corner of each surface, 'HSYNC*' signal(pulse) is activated. The video controller uses 'HSYNC*' signal to form left
margin of the image.(horizontal synchronous signal) When the 'Vdout*' signal in inputted to the LSU, it becomes 'LDON*'
and ANDring to investigate suitable laser beam(Vdout data contained).(ON/OFF switching)
[Link] Clock Circuit
Clock uses 4 X-Tal. CPU is operated by 50MHz. USB is operated by 30MHz X-tal. Video Clock is operated by 23.88MHz.
[Link] Memory Circuit
CPU initialization is composed of Flash-Rom capable of PGM, DRAM capable of reading and writing data and the Font
Rom, which supports font in PCL6 operation. Due to the variation of Flash and Font Rom by models, basic control of 16Bit
for Rom and 32Bit for Ram is necessary. Domain of Flash Rom is divided into Boot and PGM. PGM can be changed by
download. The storage RAM for the data download from PC is composed of 2MByte * 2.
[Link] DCU Interface Circuit
DCU(Diagnostic Control Unit) tests the LBP and used as a tool in Trouble-shooting and according to it's purpose,
Diagnostic code, Normal Status code and Error Status code can be applied. At this time, Diagnostic Test takes place
through 'DCU-DIN' signal and the Normal/Error status check takes place through 'DCU_DOUT' signal. 'DCU_CLK' is the
DCU clock input unit.(CLK Frequency : approximately 17.6KHz)
[Link] HVPS Interface Circuit
HVPS Interface section is composed of various control areas. When high voltage on signal is received from the engine
CPU, each high voltage turns on according to the electric photo process. The signals that turn on the high voltage are
'THV_EN', 'DEV_PWM', 'MHV_PWM', 'THV_PW,M' and the 'THV_READ, which feedback the results of transfer
environment to the CPU.
11-16
CIRCUIT DESCRIPTION
[Link] PTL Circuit
PTL circuit is located in the Video Controller Board and applies NPN type TR for drive
[Link] Panel Circuit
Panel is consisted of 2*16 LCD(with back lite), 1 LED, and 6 keys. It has HT48C5Athat is 8bit I/O control MCU, it supplies
clock (7.37MHz), and it controls data with CPU by UART method.
LCD back lite for supply needs +5V, and logic for control needs +3.3V. TXD, RXD, and Reset signal are used. Back lite
is operated with 240mA, and LCD dot is controlled by VEE voltage.
[Link] SCF Circuit
In SCF circuit, 6.9MHz clock is supplied to 8bit CPU 4616. SCF circuit controls step motor, solenoid clutch, Regi. clutch,
and paper size function & empty function.
It operates with controller and SIO method. PPS controls motor speed and it is downloaded to RAM to operate and control
the circuit in controller. U18 9/10/11/116 pin signal, control signal, make it to operate.
11-17
CIRCUIT DESCRIPTION
Service Manual
11.2.5 H.V.P.S. (High Voltage Power Supply)
[Link] Introduction
HVPC applies DC+24V/ DC+5V, which is used to form image in the electric photo development process of OAequipments.
It yields MHV, SUPPLY, DEV, and THV.
[Link] Electric Photo Process
Electric photo process is widely used to the image creation features of copying machines, laser beam printers and
facsimiles. Its process involves transferring, exposing, developing, transferring and settling in respective order.
First, form uniform electric charge of -800V on the surface of OPC with -1,380V(adjusted) through transfer roller. The
electrically charged OPC drum surface react to the image data from LSU, which received print order based on the rotation
and becomes exposed. At this time, the areas that are not exposed will maintain the previous electric potential of -800V.
The exposed image areas by LSU will contain approximately -150V and form charge ripple. Such drum surface of reduced
exposure, which formed charge ripple, reaches the develop roller according to the drum rotation and goes through the
development process. The charge ripple formed on the OPC drum surface is developed by the toner on the develop roller
and transforms into image. This step converts the image formed on the OPC drum surface by LSU to the image formed
by toner.
Each high voltage printing indicates the voltage required in the electric photo process.
The supply roller that received -650V(adjusted) from HVPS and the DEVE roller that received -470V(adjusted) will rotate
in the same direction. The toner supplied to the OPC drum becomes negatively(-) charged due to the static formed between
the two rollers. The toner supplied to the develop roller is transferred(BIAS) to the development section. The negatively
charged toner is attached to the develop roller, then transferred to the exposed high electric potential surface(-250V) rather
than low electric potential surface(-800V). The image is formed since the toner is not spread on the low electric potential
surface. The transfer process takes place when the OPC drum continuously rotates and reaches the transfer section. The
(-) toner on the OPC drum surface is transferred to the paper surface by transfer roller. The (-) toner on the OPC drum
surface receives hundreds up to thousands of (+) volts from HVPS and transferred to the paper surface since the (+)
voltage is larger than the (-) toner on the OPC. The toner with weak static energy settles on the paper by pressure and
heat from the pressure roller and heat roller. The printing process is completed when the pressure from the pressure roller
and the heat from the heat roller forces the melted toner to settle the image on the paper surface and the paper exits the
printer.
HEATER ROLLER
PRESSURE ROLLER
TRANSFER
ROLLER
MHV
LSU
DEV
SUPPLY
SUPPLY ROLLER
DEVELOP ROLLER
THV
TRANSFER
ROLLER
Paper Transfer Direction
11-18
CIRCUIT DESCRIPTION
Service Manual
11.3.1 Introduction
HVPC applies DC+24V/ DC+5V, which is used to form image in the electric photo development process of OAequipments.
It yields MHV, SUPPLY, DEV, and THV.
Each high pressure output indicate the voltage required for the electric photo process.
11.3.2 Electric Photo Process
Electric photo process is widely used to the image creation features of copying machines, laser beam printers and
facsimiles. Its process involves transferring, exposing, developing, transferring and settling in respective order.
First, form uniform electric charge of -800V on the surface of OPC with -1,380V(adjusted) through transfer roller. The
electrically charged OPC drum surface react to the image data from LSU, which received print order based on the rotation
and becomes exposed. At this time, the areas that are not exposed will maintain the previous electric potential of -800V.
The exposed image areas by LSU will contain approximately -150V and form charge ripple. Such drum surface of reduced
exposure, which formed charge ripple, reaches the develop roller according to the drum rotation and goes through the
development process. The charge ripple formed on the OPC drum surface is developed by the toner on the develop roller
and transforms into image. This step converts the image formed on the OPC drum surface by LSU to the image formed
by toner.
The supply roller that received -650V(adjusted) from HVPS and the DEVE roller that received -470V(adjusted) will rotate
in the same direction. The toner supplied to the OPC drum becomes negatively(-) charged due to the static formed between
the two rollers. The toner supplied to the develop roller is transferred(BIAS) to the development section. The negatively
charged toner is attached to the develop roller, then transferred to the exposed high electric potential surface(-150V) rather
than low electric potential surface(-800V). The image is formed since the toner is not spread on the low electric potential
surface. The transfer process takes place when the OPC drum continuously rotates and reaches the transfer section. The
(-) toner on the OPC drum surface is transferred to the paper surface by transfer roller. The (-) toner on the OPC drum
surface receives hundreds up to thousands of (+) volts from HVPS and transferred to the paper surface since the (+)
voltage is larger than the (-) toner on the OPC. The toner with weak static energy settles on the paper by pressure and
heat from the pressure roller and heat roller. The printing process is completed when the pressure from the pressure roller
and the heat from the heat roller forces the melted toner to settle the image on the paper surface and the paper exits the
printer.
HEATER ROLLER
PRESSURE ROLLER
TRANSFER
ROLLER
MHV
LSU
DEV
SUPPLY
SUPPLY ROLLER
DEVELOP ROLLER
THV
TRANSFER
ROLLER
Paper Transfer Direction
11-19
CIRCUIT DESCRIPTION
Service Manual
11.3.3 Composition
HVPS is composed of electric charge printing section, BIAS printing section and transfer printing section.
1) Input section
2) Electric charge printing(ENABLE) section : MHV(MAIN HIGH VOLTAGE)
3) BIAS printing (ENABLE)section :
DEV(DEVELOPMENT VOLTAGE)/SUPPLY(SUPPLY VOLTAGE)
4) Transfer + printing (ENABLE)section : THV(+)(TRANSFER HIGH VOLTAGE(+))
5) Transfer - printing (ENABLE)section :
THV(-)(TRANSFER HIGH VOLTAGE(-))
6) Switching section
7) Feedback section
8) Rectification section
9) Printing section
[Link] BLOCK-DIAGRAM of Electric Charge Printing Section
[Link] BLOCK-DIAGRAM of BIAS Printing Section
MHV - PWM
FEEDBACK
MHV
Print Circuit
Circuit
TRANS
SWITCHING
CONTROL
UNIT
BIAS - PWM
SWITCHING
CONTROL
UNIT
TRANS
Circuit
Print Circuit
SUPPLY
DEV
11-20
CIRCUIT DESCRIPTION
Service Manual
[Link] BLOCK-DIAGRAM of Transfer Printing Section
THVPWM
THVEA
THVREAD
FEEDBACK
FEEDBACK
THV
PWM
CONTROL
UNIT
SWITCHING
CONTROL
UNIT
TRANS
REGULATION
CIRCUIT
SWITCHING
CONTROL
UNIT
TRANS
REGULATION
CIRCUIT
THV CIRCUIT
11-21
CIRCUIT DESCRIPTION
Service Manual
11.4 High Pressure Printing
11.4.1 MHV (Electric Charge Printing Section)
Charging output of ENABLE is 'MHV-PWM LOW ACTIVE', which is charging output controlling signal. When MHV-PWM
signal is applied, regular voltage flows to OP-AMP non-inverting terminal via filter R401, C401, R402, and C402. It
becomes HIGH or LOW in comparison with feedback voltage which flows to OP-AMPinverting terminal. If OP-AMPoutput
becomes high, Q401 turns off, and voltage of 24V1 flows normally to base unit of Q404, switching TR, and it turns on.
After voltage flows to Q404, IC passes the first T401, and it increases as voltage, which is proportionate to time. When this
voltage reaches to the HFE critical point of Q404, it turns off. At this time, counter electromotive force is created on trans 1
by turn-off action, and energy is emitted to trans 2 to send voltage to output MHV voltage via high voltage output unit
consisted of rectifier circuit.
When OP-AMP output becomes low, Q401 and Q403 turn on. At this time, base voltage of Q404 becomes GND voltage
and Q404 turns off to prevent to create high voltage.
Charging circuit detects changes due to environment of charging roller, and applies proper voltage to OPC for each
environment. The environment changes (resistance) are detected by comparator, and comparator converts analog input
to digital output.
Depending on such digital output, program inputted in ROM of engine controller applies proper charging voltage for each
environment in consideration of resistance changes.
R409
5.6K
R408
10K
R410
100K
R416
BLR1/2W100MJ
ZD403
100V
D402
1N4148
C403
331
C404
472
R403
1.5M
R404
10K
C402
102
R401
47K
R402
22K
C401
473
D404
4KV
C405
104
R411
470
Q403
C945C-Y
R412
1/4W4.7J
Q404
C2316
ZD402
2.7VB
D403
D1NL20U
D401
1N4148
ZD401
2.7V
Q401
A708-Y
R415
RDS1/2W100K
T401
24V1
5V1
D455
1N4148
R460
RD1/8W1.5K
C456
MY2A473
13 12
IC103/F
7407
MHV_READ
50K
R458
RS1/8W30KF
C458
MY2A473
D456
1N4148
5V1
R400
5.6K
+ 12
-
13
14
IC104/D
KA324
+
5
-
6
7
C406
CE-103
C407
103
C457
CE-103
R414
BLR1/2W60MF
R461
RD1/8W2.2KJ
C459
C-CE221
R450
MGR1/4W560KJ
5V1
C410
CE-104
C460
47uF
R413
30KF
MHV
20K
R417
100J
5V1
ZD404
3.3B
C409
3KV471 MHV
MHV_READ
>> MHV-sen
>>MHV-sen >> OPC
>> MHV
MHV PWM
CN1-#6
MHV READ
CN1-#10
4
2
1
5 6
7
11-22
CIRCUIT DESCRIPTION
Service Manual
11.4.2 DEV/SUPPLY
DEV /SUPPLY have same circuit construction and same driving condition with MHV. Type 1 is a composition for driving
DEV and Supply at the same type with one high trans, and type2 is a composition for driving each bias with two trans.
R509
5.6K
DEV
50K
R513
30KF
R516
MGR1W15MJ
R510
100K
Q504
C2316
Q503
C945C-Y
ZD502
2.7VB
R511
470
ZD501
2.7V
R508
10K
R504
10K
R503
330KF
C504
472
Q501
A708-Y
D504
4KV
D503
D1NL20U
C507
MY-2A103
C505
104
R515
RDS1/2W51KJ
R517
RDS1/2W51KJ
ZD503
180V
T501
C509
3KV471
C550
2KV101
R514
MGR1W10MF
R512
1/4W10
D501
1N4148
R501
47K
R502
22K
5V1
1 2
+
3
- 2
1
8
4
R500
5.6K
C501
473
C506
CE-103
5V1
C508
47uF
C502
102
C503
681
D502
1N4148
R518
100J
5V1
24V1
R550
MGR1/4W1.8MJ
BIAS
>>BIAS-sen >> DEV
>> SUPPLY
>> BIAS-sen
CN1-#4
BIAS PWM
4
2
5
1
6
7
R509
5.6K
DEV
50K
R513
30KF
R510
100K
Q504
C2316
Q503
C945C-Y
ZD502
2.7VB
R511
470
ZD501
2.7V
R508
10K
R504
10K
R503
330KF
C504
472
Q501
A708-Y
D504
4KV
D503
D1NL20U
C507
MY-2A103
C505
104
R515
RDS1/2W51KJ
T501
C509
3KV471
C550
2KV101
R514
MGR1W10MF
R512
1/4W10
D501
1N4148
R501
47K
R502
22K
5V1
1 2
+
3
-
2
1
8
4
R500
5.6K
C501
473
C506
CE-103
5V1
C508
47uF
C502
102
C503
681
D502
1N4148
R518
100J
5V1
24V1
R550
MGR1/4W1.8MJ
SUPPLY
>>SUPPLY-sen
>> SUPPLY
>> BIAS-sen
SUPPLY PWM
4
2
5
1
6
7
R509
5.6K
DEV
50K
R513
30KF
R510
100K
Q504
C2316
Q503
C945C-Y
ZD502
2.7VB
R511
470
ZD501
2.7V
R508
10K
R504
10K
R503
330KF
C504
472
Q501
A708-Y
D504
4KV
D503
D1NL20U
C507
MY-2A103
C505
104
R515
RDS1/2W51KJ
T501
C509
3KV471
C550
2KV101
R514
MGR1W10MF
R512
1/4W10
D501
1N4148
R501
47K
R502
22K
5V1
1 2
+ 3
-
2
1
8
4
R500
5.6K
C501
473
C506
CE-103
5V1
C508
47uF
C502
102
C503
681
D502
1N4148
R518
100J
5V1
24V1
R550
MGR1/4W1.8MJ
DEV
>>SUPPLY-sen
>> DEV
>> BIAS-sen
4
2
5
1
6
7
Type 1
Type 2
11-23
CIRCUIT DESCRIPTION
Service Manual
11.4.3 THV(THV(+) / THV(-) Section)
Transfer (+) output enable is 'THV-PWMLOW ACTIVE', transfer output controlling signal.
When THV-PWMLOW signal is applied, Q201 turns on, and regular voltage flows to OP-AMP non-inverting terminal via
filter R;204 C201, R205, and C202. It becomes HIGH or LOW in comparison with feedback voltage which flows to OP-
AMP inverting terminal. If OP-AMP output becomes high, Q202 turns off, and voltage of 24V1 flows normally to base unit
of Q203, switching TR, and it turns on.
After voltage flows to Q203, IC passes the first T201, and after passing coil, it is increased as voltage that is proportionate
to time. When this voltage reaches to the HFE critical point of Q203 it turns off. At this time, counter electromotive force is
created on trans 1 by turn-off action, and energy is emitted to trans 2 to send voltage to output THV voltage (+) via high
voltage output unit consisted of rectifier circuit.
When OP-AMP output becomes low, Q202 turns on. At this time, base voltage of Q203 becomes GND voltage and Q203
turns off to prevent to create high voltage.
Charging circuit detects changes due to environment of charging roller, and applies proper voltage to OPC for each
environment. The environment changes (resistance) are detected by comparator, and comparator converts analog input
to digital output.
Depending on such digital output, program inputted in ROM of engine controller applies proper charging voltage for each
environment in consideration of resistance changes.
Transfer (-) output enable is 'THV- EAHIGH ACTIVE', transfer output controlling signal.
When THV-EA HIGH SIGNAL is applied, Q300 turns off and voltage of 24V1 flows normally to base unite of Q302,
switching TR, for turn-on.
After voltage flows to Q302, IC passes the coil of first T301, and after passing coil, it is increased as voltage that is
proportionate to time. When this voltage reaches to the HFE critical point of Q203, it becomes off. At this time, counter
electromotive force is created on trans 1 by turn-off action of Q302, and energy is emitted to trans 2 to send voltage to
output THV voltage (-) via high voltage output unit consisted of rectifier circuit.
When THV-EA LOW signal is applied, Q300 and Q301 turn on. Base voltage of Q302 becomes ground voltage, and it is
turned off to prevent to create high voltage.
R302
470K
C302
CE-103
R213
BLR1/2W30MF
R208
10K
ZD201
2.7VB
Q203
C2383
D202
D1NL20U
D203
D1NL20U
ZD301
2.7VB
D301
D1NL20U
Q302
C2383
C304
3KV151
R305
BLR1/2W50MF
C305
CE-104
D304
1N4148
Q202
945C-Y
C208
681
R212
RDS1/2W100K
D303
1N4148
D302
4KV
24V1
24V1
INDEX
50K
C207
CE-103 R209
100K
5V1
D201
1N4148
C204
CE-103
R205
22K
C202
102
T301
C206
104
THV
50K
R206
16.2KF
C203
681
T201
C301
104
R304
1/4W4.7
C306
MY2A473J
D305
1N4148
R307
330KF
+ 5
- 6
7
IC105/B
5V1
R203
100
R202
430
Q201
A708-Y
R300
100
R301
430
Q300
A708-Y
R211
1/4W4.7J
Q301
945C-Y
+
3
-
2
1
1
1
4
IC105/A
KA358
R210
5.6KJ
5V1
R311
2.2k
R310
1K
D204
6KV C210
6KV221
C211
6KV221
C209
6KV221
D205
6KV
D206
6KV
C205
471
R207
330KF
C307
473
ZD302
3.3B
VA201
7D431K
VA202
7D431K
C213
221
C303
103
R308
1.5K
C201
473
R303
470
R306
100KF
R201
2K
R204
47K
THV_READ
THV
THV
>> THV-sen
THV READ
CN1-#12
>> THV
>> THV-sen
4
2
5
1
4
2
5
1
6
7
+5V1
CN1-#14
THV -EA
7
6
11-24
CIRCUIT DESCRIPTION
Service Manual
11.4.4 Environment
THV voltage recognizes the change in the transfer roller environment and then supplies optimum voltage for the
environment to create optimum image. Analog data is converted to digital by the environment sensor of the transfer roller.
According to such digital output stored in the program in the engine controller Rom, and with the consideration of the paper
type printing environment, optimum transfer voltage is supplied.
The environment recognition setting for the ML-6000 series is as following.
First set the THV(+) standard voltage. Then, set the 800V standard voltage by using VR201, which has 200 supplied in
the output section. Next, set the standard CPU index value to 80 using VR302. This is to set the CPU standard of feedback
current to 8 when the output voltage is 800V and resistance is 100. If dif ference resistance value appear at 800V, the
feedback current and the index value will also vary accordingly. Based on the index value read by CPU and already set
Transfer Table, the corresponding transfer voltage is generated. The change in transfer output required in each section is
adjusted by PWM-DUTY.
5V
18V
24VS
18V
18V
18V
24VS
24VS
D-GND
CN2-#6
CN2-#7
CN1-#3,4
CN2-#5
7407
U2-B U2-C
7407 7407
R205
1K
R206
100
Q203
A708-Y
R207
2K
R208
30KF
R209
100KF
VR201
50K
C201
103
C202
331 R210
845KF
D202
1N4148
D201
1N4148
R211
1MF
R212
470K
C203
223
D203
1N4148
ZD201
5.6V
ZD202
7.5V
R213
2.2K
R214
2.2K
R215
430
Q204
D526-Y
C206
6KV 471
D205
4KV
C207
6KV 471
R216
SBR1/2W 30MJ
R217
SBR1/2W 200MG
R218
MGR1/2W100KF
C204
473
C306
2KV 680
C307
3KV 471
D303
4KV
C308
3KV 471
Q303
D526-Y
R314
2.2KF
VR302
5K
C305
333
R311
110KF Q302
A708-Y
R310
2.2K
R308
33K
R312
1W 56
R313
1W 56
Q301
A708-Y
R307
33K
R309
2.2K
R306
26.1KF
R304
200KF
R305
6.2KF
VR301
5K
C304
500V 103
C303
333
D302
1N4148
D301
1N4148
R303
100KF
R302
33K
C302
102
R301
470K
C301
222
C4
104
R3
1/2W 560
ZD1
5.6V C7
104
C101
35V 47uF
+
R315
SBR1/2W 30MJ
C205
2KV 101
D304
4KV
D204
4KV
U1-B
KA324
+
-
5
6
7
R316
1KF
R317
2KF
3 4 5 6
T201
T1167
1
4
2
5
7
6
T301
KAB-006
1
4
2
5
6
7
R201
10K
U2-A
1 2
1
4
7
U1-C
KA324
+
-
10
9
8
4
1
1
D200
1N4004
THV-PWM
5V
THV-EA
THV
THV-READ