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Pressure Vessel Cost Estimate Document

This document provides a bill of materials for an industrial vessel project. It lists various components of the vessel including heads, barrels, flanges, nozzles, and other parts. For each item, it specifies the material, quantity, dimensions, and cost information. It also provides overall project estimates for tasks like welding, machining, inspection and project management. The total manufacturing cost is estimated at 54,117.73 euros.

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Nikki Roberts
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0% found this document useful (0 votes)
13 views2 pages

Pressure Vessel Cost Estimate Document

This document provides a bill of materials for an industrial vessel project. It lists various components of the vessel including heads, barrels, flanges, nozzles, and other parts. For each item, it specifies the material, quantity, dimensions, and cost information. It also provides overall project estimates for tasks like welding, machining, inspection and project management. The total manufacturing cost is estimated at 54,117.73 euros.

Uploaded by

Nikki Roberts
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

Specification

Bill of Material
Item Tag
Designation
0
Overall data for estimate
30
Shellside
30.11
Head
31.05
Barrel
31.06
Barrel
31.07
Barrel
31.08
Barrel
31.09
Barrel
31.1
Barrel
30.12
Head
30.8
Nameplate
30.81
Name Plate Bracket
B
FlangeB
AP
FlangeAP
CS1
FlangeCS1
B
Nozzle NeckB
AP
Nozzle NeckAP
CS1
Nozzle NeckCS1
B
PadB
AP
PadAP
CS1
PadCS1
30.69
Base ring
30.7
Skirt
40
Assembly
55.01
Gussets
80.01
Test
90.01
Stamp
99.01
Painting
1
Bundle
1
Bundle
14.85
Miscellaneous
4.01
Support plates
2.85
Miscellaneous
7.01
Impingement Baffle
10.01
Spacers

Date: 6/2/2014

Material

Cl.

SA516GR60
SA516GR60
SA516GR60
SA516GR60
SA516GR60
SA516GR60
SA516GR60
SA516GR60

C
C
C
C
C
C
C
C

SA234WP1
A234GRWPB
SA234WP1
SA516GR60
SA516GR60
SA516GR60
SA516GR60

C
C
C
C
C
C
C

SA516GR60
SA516GR60

C
C

Spare
quantity

Qty.

OD

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1

3540
3540
3540
3540
3540
3540
3540
3540

6
6
6
168.3
168.3
168.3
168.3
168.3
168.3
3524

3540
3540

ID

TL

0
0
50
1450
1500
1500
1500
1500
950
50
0
0
202
203.45
202
159.6
161.21
159.6
70
70
70
3559
0
1500
0
0
0
0
11790
0
0
0
0
0
0
0

Weight

TH
Type
Pressure Vessel
20
20
20
20
20
20
20
20

LB

FE

FE

25.4
WN
25.4
WN
25.4
WN
8
8
8
18
18
18
20 Anchor
6

150
150
150

Price

Raw weight

Freight weight

Rate

Cost

Sub Contract

3,077.40
3,211.90
3,298.70
3,298.70
3,298.70
3,298.70
2,343.80
3,077.40
0.30
1.50
10.80
10.80
10.80
7.50
7.57
7.50
18.13
18.47
18.47
4,644.40
1,041.10

2,129.70
2,517.40
2,604.30
2,604.30
2,604.30
2,604.30
1,649.40
2,129.70
0.20
1.00
10.80
10.80
10.80
5.05
5.10
5.05
7.41
0.00
0.00
811.50
780.83

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.00
0.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.00
0.00
0.00
1.00

3,077.40
3,211.90
3,298.70
3,298.70
3,298.70
3,298.70
2,343.80
3,077.40
0.00
0.00
10.80
10.80
10.80
7.50
7.57
7.50
18.13
0.00
0.00
0.00
1,041.10

1.50
0.00
0.00
18.66

0.00
0.00
0.00
18.66

0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00

6.00
0.00
0.48
0.00
0.00

0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00

Basic Shop
Total Cost
C&P
0.00
0.00
3,077.40
3,211.90 14.68
3,298.70 14.70
3,298.70 14.70
3,298.70 14.70
3,298.70 14.70
2,343.80 13.80
3,077.40
0.00
0.00
10.80
10.80
10.80
7.50
7.11
7.57
9.98
7.50
7.11
18.13
2.03
0.00
2.03
0.00
2.03
0.00 128.42
1,041.10 12.75
0.00
0.00
0.00
0.00
0.00
0.00
3.00
0.00
3.00
0.00
0.00
0.00
0.00
0.00

R&P

0.55
0.55
0.55
0.55
0.55
1.00

1.00
1.00
1.00
2.21
2.21
2.21
0.55

Ass.

Wel

21.40
17.71
17.71
17.71
17.71
17.71
17.71
21.40

35.52
40.15
40.31
40.31
40.31
40.31
38.55
35.52

3.04
5.33
3.04

1.35
15.57

7.00

0.00
0.00
0.00
0.77
0.77
0.77
4.17
4.17
4.17
59.73
6.04

T.W.

Machining
G&B

H.T.

Total

10.02
17.62
17.67
17.67
17.67
17.67
17.08
10.02

66.94
90.71
90.94
90.94
90.94
90.94
88.14
66.94

16.62

0.00
0.00
0.00
11.92
17.07
11.92
8.41
8.41
8.41
189.50
51.53

Mac

Drill

CNC

Engineering
Total

Insp

PD

0.60

Total

67.32
100.37
100.63
100.63
100.63
100.63
97.55
67.32

1.33
1.33
1.33
11.92
17.07
11.92
9.81
9.81
9.81
194.10
51.91

1.00
1.00
1.00

1.33
1.33
1.33

0.40
0.40
0.40
2.00
0.38

1.00
1.00
1.00
2.00

1.40
1.40
1.40
4.00
0.38

7.00
131.80

G. Total

0.38
9.67
9.69
9.69
9.69
9.69
9.42
0.38

0.33
0.33
0.33

2.00
5.50
5.50

Eng

0.38
0.38
0.38
0.38
0.38
0.38
0.38
0.38

9.29
9.31
9.31
9.31
9.31
9.04

0.60

Drw

0.37

2.00
132.16

0.20

0.20

8.50
8.50

7.00
2.00
132.16
8.50
8.50
0.20

Page 1 de 2

Job Tag

Revision

Currency
Bid closing date

Euros
Author

Customer
Company name
Requisition number

ddd

Global Estimate

cription
Tag
CLIP

Hour

PREFA
PREFA
MONT
SOUD
SOUD
PREFA
PREFA
PREFA
PREFA
PREFA
MONT
AGMAI

Cut & Prepare


Roll & Prepare
Assembly
Welding
Tube Welding
Grind & Backgouge
PWHT
Machining
Radial Drilling
CNC Machining
Prepare and dispatch
Project Management

ETUDE
CTRL

Engineering
Inspection
Follow Up

ddddd

CAF
SUIV

Project Management
Technical review

Freight weight

20511 Kg

264.73
13.92
195.41
391.54
0.00
142.06
0.00
0.00
0.60
0.00
131.80
8.00

1
Pressure Vessel
SI

8.18
57.56
5%
5%

Total

Lgende
C&P: Cut & Prepare
R&P : Roll & Prepare
Ass. : Assembly
Wel : Welding
T.W. : Tube Welding
G&B : Grind & Backgouge
Drw : Engineering
OD : External Diameter
TL : Length
Type : Type

HT : PWHT
Mac : Machining
Drill : Radial Drilling
CNC : CNC Machining
Insp : Inspection
PD : Prepare and dispatch
Eng : Project Management
ID : Internal Diameter
TH : Thickness
LB : Rating

XSTETU
XSTCHA
XSTCHR
XSTMEC
XSTLEV
XSTECH
XSTCAL
XSTTRV
XSTEMB
XSTPOL
XSTGRE
XSTPEI
XSTTS
XSTTTH
XSTQMO

Task sub contract cost


Engineering
Basic Shop
Steel Structure
Machining
Manutentioning
Scaffolding
Insulation
Freight
Prepare and dispatch
Polishing
Sandblasting
Painting
Finishing
PWHT
QMOS-QS

Quantity Rate

Radiographic examination
Welding Procedure
US / CND
Chemical Analysis
Stamp
Miscellaneous

XFOND

Plate (TO)
Forging (FO)
Seamless Tube (ST)
Welded Tube (WT)
Seamless Pipe (SP)
Welded Pipe (WP)
Cast (MO)
Fitting (AT)
Bolting & Gasket (BO)
Seal Weld
5%
Miscellaneous (Trays / Packing)
Miscellaneous AutoPIPE Vessel Material Purchase

Date: 6/2/2014

Estimate

574.03
574.03

2,572.86
Total Cost

0.00
Total Cost

25,987.10
0.00
0.00
0.00
0.00
0.00
0.00
32.40
0.00
1,300.98
0.00
0.00

27,320.48

Manufacturing Cost
5/23/2014

10.00
10.00

198.77
1,226.03

0.00
Total Cost

Total
Date

24,224.39
24.30
21.30

0.00
0.00
0.00
0.00
0.00
0.00

Total

XAACCE
XBOUL
XMETAP

18.30
16.80
19.80
18.30
19.80
19.80
24.30

6,618.25
275.62
3,576.00
8,339.80
0.00
2,599.70
0.00
0.00
10.98
0.00
2,609.64
194.40

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Material Purchase
XTOLES
XFORG
XTUBE
XTUBE
XTUBE
XTUBE

57.4
57.4

180.5
Quantity Rate

Task sub contract cost


Inspection sub contract
XSCRAD
XSCOTE
XSUSCN
XSANAL
XSORGA

25.00
19.80
18.30
21.30

1148.1

Sub Contract
Quantity
Type
Unit System

[Link]

Total Cost
A

Total

Item Tag

Rate

Manufacturing

Margin

0%

Sale Price

0%

54,117.73
54,117.73
54,117.73

Page 2 de 2

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