NEO STRUCTO CONSTRUCTION LTD.
Client: ESSAR COSTRUCTION ( I ) LTD. Location :HAZIRA,SURAT (Mod-VI) [Link]:SZ03/FO1/660000010 DATE-20/06/2007 [Link] Description 1.0 Prior to Fabrication: 1.1 1.2 1.3 1.4 1.5 2.0 2.1 2.2 2.3 2.5 2.9 3.0 3.1 3.2 3.3 3.4 3.5 4.0 Verification of MaterialTest Certificates Indentification of material Consumable TC'S Establishing WPS/PQR Welder Qualification During fabricatiopn Marking and Cutting Fit-up Inspection Inspection of Groove Weld Joints (Weld visual) NDT Applicable Hydro-Testing Blasting &Painting Verification of Batch TC's of paint Inspection of Blasting Surface DFT Checking of Primer Coat DFT Checking of Subsequent Coat(s) Final Clearence an Relase Note Submission of System Dossier Legends: A :Approved R :Review RW : Random Witness C: Co-ordination
INSPECTION AND TEST PLAN NSCL/ECIL/ITP/QM-3/PIPING QM-III (FABRICATION & ERECTIONO OF PIPING) ESSAR Revison:01 CONSTRUCTION ( I ) LTD. Date:30/10/07 Acceptance Standard Inspection Responsibility specifications NSCL CLIENT TPI Format
ECIL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL ECIL NSCL NSCL NSCL NSCL NSCL
Project Specifications Project Specifications ASME Section II Part C ASME Section IX ASME Section IX Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs NDT/Proj Specification /ASME Sec V AS Per Procedure of ASME SecVIII DIv-I Painting /Project. Specs. SA 21/2 &Proj. Specs Painting /Project. Specs. Painting /Project. Specs. Project Specifications. Project Specifications.
C P P P P P P P C P C P P P C P
P W DR DR/A DR/W W W W P W P W/A W RW P DR
N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
NSC/QC/FUIRS/01 R.0 NSC/QC/WVIRS/01 R.0
NSC/QC/BPIR/01/R1
DR : Doccument Review P :Perfom W :Witness
QA/QC NSCL
QA/QC ECIL
Remarks Material supplied by client
APPROVED BY
NEO STRUCTO CONSTRUCTION LTD CLIENT: [Link]: DATE: REPORT NO:
NOZZLE SET-UP Identification mark
Noz NO
Noz-mat Orientations Projection Elivation JOINT NO REQ ACT REQ ACT
NDT RT/UT/MPT/DPT
NDT RT/UT/MPT/DPT
OFFSET
Root gap
root face
GROOVE
NEO STRUCTO CONSTRUCTION LTD.
Client: ESSAR COSTRUCTION LTD. Location :HAZIRA,SURAT [Link]:ECL/MEC/7200002675 DATE-28/0405
SI. NO
Description Prior to Fabrication: Verification of MaterialTest Certificates Indentification of Welding Consumables Consumable TC'S Establishing WPS/PQR Welder Qualification During fabricatiopn Marking and Cutting Fit-up Inspection Inspection of Groove Weld Joints (Weld visual) Pre heating As Applicable NDT Applicable DPT
Final Visual, Dimensional Inspection &Trial Assemblly
NSCL/ECL/ITP/QM-2/FUR Revison:04 QM-II (FURNACE FABRICATION) ESSAR-STEEL-I Date:08/02/06 Acceptance Standard Inspection Responsibility Format specifications NSCL CLIENT TPI CLIENT NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL CLIENT NSCL NSCL NSCL NSCL
As Per Codes
INSPECTION AND TEST PLAN
1.0 1.1 1.2 1.3 1.4 1.5 2.0 2.1 2.2 2.3 2.4 2.5 2.6 # 2.7 3.0 3.1 3.2 3.3 3.4 3.5 4.0
Project Specifications ASME Section II Part C ASME Section IX ASME Section IX Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs WPS &Proj . Specs NDT/Proj Specification /ASME Sec V NDT/Proj Specification /ASME Sec V Approved Drawings Painting /Project. Specs. SA 21/2 &Proj. Specs Painting /Project. Specs. Painting /Project. Specs. Project Specifications.
P P P P P P P P C P P
P A R DR/A DR/W RW RW RW P RW WA P W/A W RW P DR
W/DR DR R DR/A DR/W RW RW RW R R W DR
ECL Scope N/E T.C ECL-NSC-M-V-WPS/PQR NSC/QC/WPQ/01 R.0 NSC/QC/MIR/01 R.0 NSC/QC/FUIRS/01 R.0 NSC/QC/WVIRS/01 R.0 N/E NSC/QC/RT/UT/01 R.0 NSC/QC/DPT/01 R.0 NSC/QC/FIRS/02 R.0 ECL Scope NSC/QC/BPIR/01/R1 N/E
Blasting &Painting Verification of Batch TC's of paint Inspection of Blasting Surface DFT Checking of Primer Coat DFT Checking of Subsequent Coat(s) Final Clearence an Relase Note Final documentation A :Approved DR : Doccument Review RW : Random Witness C: Co-ordination QA/QC NSCL
P P P P
DR
N/E: Not Envisaged R :Review P :Perfom W :Witness INSPECTOR BAX COUNSEL
NOTE : #
For Rolled section E.C.L inspection report shall be followed QA/QC ECL
O CONSTRUCTION LTD.
Remarks
For Rolled section E.C.L inspection report shall be followed
NEO STRUCTO CONSTRUCTION LTD.
Client: ESSAR COSTRUCTION LTD. Location :HAZIRA,SURAT [Link]:ECL/MEC/7200002032 DATE-02/02/05 [Link] Description 1.0 Prior to Fabrication: 1.1 Verification of MaterialTest Certificates 1.2 Indentification of Welding Consumables 1.3 Consumable TC'S 1.4 Establishing WPS/PQR 1.5 Welder Qualification 2.0 During fabrication 2.1 Marking and Cutting 2.2 Fit-up Inspection 2.3 Inspection of Groove Weld Joints (Weld visual) 2.4 Pre heating As Applicable 2.5 NDT Applicable 2.6 DPT # 2.7 Final Visual, Dimensional Inspection &Trial Assemblly 3.0 Blasting &Painting 3.1 Verification of Batch TC's of paint 3.2 Inspection of Blasting Surface 3.3 DFT Checking of Primer Coat 3.4 DFT Checking of Subsequent Coat(s) 3.5 Final Clearence an Relase Note A :Approved DR: Document Review RW : Random Witness C: Co-ordination QA/QC NSCL NSCL/ECL/ITP/QM-2/REF Revison:04 QM-II (REFORMER STRUCTURAL STEEL FAB) ESSAR-STEEL-I Date08/02/06 Acceptance Standard Inspection Responsibility specifications NSCL CLIENT TPI Format CLIENT NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL
As Per Codes
INSPECTION AND TEST PLAN
Project Specifications ASME Section II Part C ASME Section IX ASME Section IX Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs WPS &Proj . Specs NDT/Proj Specification /ASME Sec V NDT/Proj Specification /ASME Sec V Approved Drawings
P P P P P P P P C P P
P A R DR/A DR/W RW RW RW P RW WA P W/A W RW P
W/DR DR R DR/A DR/W RW RW RW R R RW DR -
ECL Scope N/E T.C ECL-NSC-M-V-WPS/PQR NSC/QC/WPQ/01 R.0 N/E NSC/QC/FUIRS/01 R.0 NSC/QC/WVIRS/01 R.0 N/E NSC/QC/RT/UT/01 R.0 NSC/QC/DPT/01 R.0 NSC/QC/FIRS/02 R.0 ECL Scope NSC/QC/BPIR/01/R1 N/E
CLIENT Painting /Project. Specs. SA 21/2 &Proj. Specs NSCL NSCL Painting /Project. Specs. NSCL Painting /Project. Specs. NSCL Project Specifications. N/E: Not Envisaged R: Review NOTE : P :Perfom # W :Witness INSPECTOR BAX COUNSEL
P P P
For Rolled section E.C.L inspection report shall be followed QA/QC ECL
O CONSTRUCTION LTD.
Remarks
For Rolled section E.C.L inspection report shall be followed
NEO STRUCTO CONSTRUCTION LTD.
Client: ESSAR COSTRUCTION LTD. Location :HAZIRA,SURAT [Link]:ECL/MEC/7200002032 DATE-02/02/05 [Link] 1.0 1.1 1.2 1.3 1.4 1.5 2.0 2.1 2.2 2.3 2.4 2.5 2.6 # 2.7 2.8 2.9 3.0 3.1 3.2 3.3 3.4 3.5 4.0 Description Prior to Fabrication: Verification of MaterialTest Certificates Indentification of Welding Consumables Consumable TC'S Establishing WPS/PQR Welder Qualification During fabricatiopn Marking and Cutting Fit-up Inspection Inspection of Groove Weld Joints (Weld visual) Pre heating As Applicable NDT Applicable DPT Final Visual, Dimensional Inspection &Trial Assemblly Formed Dishend Final Dimensions Inspections Hydro-Test/pneumaticTest For R.F Pad. Blasting &Painting Verification of Batch TC's of paint Inspection of Blasting Surface DFT Checking of Primer Coat DFT Checking of Subsequent Coat(s) Final Clearence an Relase Note Final documentation A :Approved DR : Doccument Review RW : Random Witness C: Co-ordination QA/QC NSCL NSCL/ECL/ITP/QM-2/EQU-DUC Revison:04 QM-II (EQUIPMENT &DUCTING FAB) ESSAR-STEEL-I Date:08/02/06 Acceptance Standard Inspection Responsibility specifications NSCL CLIENT TPI Format CLIENT NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL NSCL CLIENT NSCL NSCL NSCL NSCL
As Per Codes Project Specifications ASME Section II Part C ASME Section IX ASME Section IX Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs Aprvd. Drwgs & Proj .Specs WPS &Proj . Specs NDT/Proj Specification /ASME Sec V NDT/Proj Specification /ASME Sec V Approved Drawings Approved Drawings AS Per Procedure of ASME SecVIII DIv-I Painting /Project. Specs. SA 21/2 &Proj. Specs Painting /Project. Specs. Painting /Project. Specs. Project Specifications.
INSPECTION AND TEST PLAN
P P P P P P P P C P P P P
P A R DR/A DR/W R/W R/W RW P RW WA W W P W/A W RW P DR
W/DR DR R DR/A DR/W RW RW RW R R W R/W W DR
ECL Scope N/E T.C ECL-NSC-M-V-WPS/PQR NSC/QC/WPQ/01 R.0 NSC/QC/MIR/01 R.0 NSC/QC/FUIRS/01 R.0 NSC/QC/WVIRS/01 R.0 N/E NSC/QC/RT/UT/01 R.0 NSC/QC/DPT/01 R.0 NSC/QC/FIRS/02/R.0 NSC/QC/DEFD/01 R.0 NSC/QC/HPT/01 R.0 ECL Scope NSC/QC/BPIR/01/R1 N/E
P P P P
DR
N/E: Not Envisaged R :Review P :Perfom W :Witness INSPECTOR BAX COUNSEL
NOTE : #
For Rolled section E.C.L inspection report shall be followed QA/QC ECL
O CONSTRUCTION LTD.
Remarks
For Rolled section E.C.L inspection report shall be followed