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Portable Digital Well Analyzer System

The Echometer Digital Well Analyzer is a portable computerized instrument that provides a complete analysis of oil and gas wells. It measures acoustic liquid levels, performs pressure transient tests, analyzes pump and motor performance, and monitors plunger lift operations. The Well Analyzer acquires data using various sensors and transducers, analyzes the data using Windows software, and generates reports to optimize well performance and production. It is a compact, rugged system consisting of two cases weighing a total of 75 pounds.

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100% found this document useful (1 vote)
79 views4 pages

Portable Digital Well Analyzer System

The Echometer Digital Well Analyzer is a portable computerized instrument that provides a complete analysis of oil and gas wells. It measures acoustic liquid levels, performs pressure transient tests, analyzes pump and motor performance, and monitors plunger lift operations. The Well Analyzer acquires data using various sensors and transducers, analyzes the data using Windows software, and generates reports to optimize well performance and production. It is a compact, rugged system consisting of two cases weighing a total of 75 pounds.

Uploaded by

danny1977
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Echometer Digital Well Analyzer

ACOUSTIC LIQUID LEVEL INSTRUMENT PRESSURE TRANSIENT TESTER DYNAMOMETER MOTOR POWER/CURRENT ANALYSIS PLUNGER LIFT ANALYSIS

THE WELL ANALYZER IS A PORTABLE COMPUTERIZED INSTRUMENT FOR OBTAINING A COMPLETE WELL ANALYSIS

ECHOMETER COMPANY
5001 DITTO LANE WICHITA FALLS, TEXAS 76302 U.S.A.

[Link]
MS1913-001 REV B

PHONE (940) 767-4334 FAX (940) 723-7507 E-MAIL info@[Link]

Echometer Well Analyzer


The Well Analyzer is an integrated artificial lift data acquisition and diagnostic system that allows an operator to maximize oil and gas production and minimize operating expense. Well productivity, reservoir pressure, overall efficiency, equipment loading and well performance are derived from the combination of measurements of surface pressure, acoustic liquid level, dynamometer, power and pressure transient response. This portable system is based on a precision analog to digital converter controlled by a notebook computer with Windows-based application. The Well Analyzer acquires, stores, processes, displays and manages the data at the well site to give an immediate analysis of the wells operating condition.

Acoustic Liquid Level Tests


The Echometer Well Analyzer is used in conjunction with a gas gun/microphone assembly to determine the liquid level depth in a well. Normally, the liquid level depth is determined in the casing annulus, but also, the liquid level depth can be measured inside tubing in gas wells. An acoustic pulse is generated at the surface of the well. The acoustic pulse travels through the gas and is reflected by changes in area including tubing collars and the liquid level. The software automatically processes this acoustic data to determine liquid level depth. Concurrent with the acoustic liquid level depth measurement, an initial and twominute build-up casing pressure tests are performed. The casing pressure build-up measurement allows calculation of the casing annulus gas flow rate and the gradient of the gaseous liquid column if free gas is bubbling up through the liquid. Software calculates the producing bottomhole pressure, maximum production rates, pump intake pressure, casing annulus gas flow rate and other parameters. This single-shot acoustic liquid level depth test is displayed as shown so the operator can visualize and understand the performance of the well.

Pressure Transient Tester


The Well Analyzer can be used with special software to obtain pressure buildup data. The operator programs the Well Analyzer to acquire data at a specified rate in either shots per hour or shots per log time cycle. Advanced analog to digital converters, precision pressure sensors and reliable remote fire gas guns allow acquisition of accurate data, which is used to calculate bottomhole pressures. Numerous diagnostic and analysis plots are available including casing pressure vs. time, liquid level vs. time, bottomhole pressure vs. time, log-log with derivative, Horner plot and MDH plot. Real time viewing of the data insures that the wells are returned to production as soon as the test objectives have been reached.

Dynamometer Tests
A dynamometer analysis allows an operator to determine the loadings and performance of a beam pump system. Rod loadings, beam loadings, gear box loadings, pump performance and downhole gas separator performance can be determined. An easy-to-install compact polished rod transducer is attached to the polished rod below the carrier bar in a few seconds. The polished rod transducer offers safe and easy acquisition of load and position data with sufficient accuracy for most analysis. A quantitative horseshoe load cell that is installed between the carrier bar and the polished rod clamp allows the acquisition of load with precise accuracy. An accelerometer within the transducers provides a reliable technique to determine polished rod position. With both dynamometers, a surface dynamometer card and a downhole pump card are calculated and displayed. Traveling valve and standing valve tests can be performed. When using a horseshoe transducer, a permissible load diagram and torque analysis are available. A motor current sensor allows acquisition of motor current data with the dynamometer data for balancing and motor size and motor performance analysis.

Motor Power Analysis


A motor power/current sensor measures both power and current. The test is performed either as a stand alone test or simultaneously with dynamometer data acquisition. The power and current data is processed to determine electrical costs, overall electrical efficiency, gear box torque, power factor, motor loading and other electrical parameters. The minimum size motor is recommended. To balance a well, the operator simply inputs the weight of the counterweights to be moved and the program calculates the distance that the counter-weights should be moved. Electrical cost of operating the pumping system is calculated in terms of consumption and demand costs and expressed as $/bbl.

Plunger Lift Analysis


The Well Analyzer is used during the plunger lift cycle to continually acquire acoustic signals generated as the plunger travels in the tubing, plus acquire pressure signals from the tubing and casing. Key events such as plunger arrival at the liquid level in the tubing and plunger arrival at the bottom of the tubing are identified. The operator ensures that the plunger reaches the bottom of the tubing by the end of the shut-in time period and determines the proper shutin time for the plunger lift installation. Oil and gas production of a plunger lift installation can be maximized by determining the position and velocity of the plunger throughout the cycle and calculating gas and liquid flow rates into and out of the wellbore as a function of the measured pressures.

Gas Gun / Microphone Assemblies


The Echometer Well Analyzer can be used with a variety of gas guns/microphone assemblies. The gas gun generates an acoustic pulse which travels down the casing annulus gas and is reflected by collars and the liquid level. The reflected acoustic pulse is converted into an electrical signal by the gas gun microphone. A remote fire gas gun is normally supplied with the Well Analyzer and is necessary for unattended pressure transient data acquisition. A manual fire 1,500 PSI compact gas gun can be operated in the explosion or implosion mode. High pressure gas from the well can be released into the compact gas gun to create the initial pulse so that an external gas supply is not required. 5,000 and 15,000 PSI gas guns are available for high-pressure applications. Precision pressure transducers with a wide range of pressure ratings are available for use with the various gas guns. See [Link].

Data Management
A complete well analysis is performed from the acquired data stored on the Well Analyzer laptop in conjunction with the well database. Graphical and text reports are generated and printed. The software can be freely downloaded from the web and installed on other computers as necessary.

CSA Certification
CSA Certification, Certificate No. 1705541 for use in Class 1, Division 1, Groups A, B, C, & D, is available at additional cost for some of the sensors. The Well Analyzer can be modified for intrinsically safe service with the sensor located in hazardous areas. Please request a special quote if certification is desired. See [Link].

Seminars and Technical Papers


Training seminars discuss the use of the Well Analyzer to optimize a wells performance. Numerous technical papers are available on the acoustic, dynamometer and motor power/current analysis. A list of seminars and of technical papers will be sent upon request. This information can be downloaded at [Link].

Specifications and Dimensions


The Well Analyzer is a state-of-the-art instrument using sigma-delta analog to digital converters, precision sensors, shielded cables and user-friendly Windows software. The total weight of the complete Well Analyzer system is 75 lbs. (35 Kg). The complete Well Analyzer system is shipped in two packages having approximate dimensions of 20 x 20 x 20 each. The instrument is compact, rugged and designed to be used in hot, cold, humid and dry conditions. Additional information about dimensions and weights can be supplied depending upon the particular options desired. Performance Guarantee Money back if any current competitive instrument can match the performance of the Well Analyzer on a variety of difficult wells. Instrument Guarantee The Well Analyzer is guaranteed for a period of one year. The guarantee covers defects in material and workmanship and is limited to replacement of parts and materials.

USA PATENTS 4,408,676 4,637,463 4,793,178 4,932,253 5,117,399 5,200,894 5,285,388 5,406,482 5,464,058 5,589,633 and others pending. Canada Patent 2,037,277

Common questions

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The Echometer Well Analyzer determines the liquid level depth in a well using an acoustic pulse generated by a gas gun/microphone assembly at the surface of the well. This acoustic pulse travels through the gas in the casing annulus and is reflected by changes in area such as tubing collars and the liquid level. The software then automatically processes this data to determine the liquid level depth .

Dynamometer analysis provides insights into the loadings and performance of a beam pump system, including rod loadings, beam loadings, gear box loadings, pump performance, and downhole gas separator performance. It employs a compact polished rod transducer for safe and easy acquisition of load and position data. Additionally, a quantitative horseshoe load cell ensures precise load acquisition, while an accelerometer in the transducers measures polished rod position. The gathered data enables operators to calculate and display surface dynamometer cards and downhole pump cards, and perform valve tests .

Unattended pressure transient data acquisition is facilitated by a remote fire gas gun, which is supplied with the Well Analyzer. This equipment allows for the automatic generation of acoustic pulses necessary for data collection without requiring manual operation. It ensures continuous data acquisition thus aiding in retrieving comprehensive pressure readings for analysis .

CSA certification for some Well Analyzer sensors implies compliance with safety standards required for operation in hazardous environments (Class 1, Division 1, Groups A, B, C, & D). This certification can be obtained at an additional cost, and modifications can be made to the Well Analyzer for intrinsically safe service with sensors located in hazardous areas .

Post-analysis, the Well Analyzer system manages data by storing it on a laptop in conjunction with the well database. It generates both graphical and text reports, which can be printed for further analysis. The availability of downloadable software ensures that data can be managed on multiple platforms as necessary. This process enhances data utilization by providing a comprehensive and accessible overview of well performance, facilitating informed decision-making about well operations .

Pressure transient testing is used to obtain pressure buildup data, which is critical for evaluating well conditions and capabilities. The Well Analyzer executes this function by programming to acquire data at specified rates, either in shots per hour or shots per log time cycle, utilizing advanced analog to digital converters and precision pressure sensors. This setup allows for accurate data acquisition needed to calculate bottomhole pressures. Plots such as casing pressure vs. time, liquid level vs. time, and others are generated for diagnostic purposes .

Plunger lift analysis is crucial as it helps in maximizing oil and gas production by acquiring acoustic and pressure signals during the plunger lift cycle. It identifies key events such as plunger arrival at the liquid level and the bottom of the tubing, enabling operators to adjust shut-in times as necessary. By determining the position and velocity of the plunger, the Well Analyzer evaluates gas and liquid flow rates, ensuring efficient well performance by optimizing the timing and operations of plunger cycles .

The motor power/current analysis feature measures both power and current, either as a standalone test or alongside dynamometer data acquisition. This feature processes data to determine electrical costs, efficiency, gear box torque, and motor loadings, recommending the minimum motor size for optimal operation. It allows operators to compute operating costs in terms of consumption and demand costs, expressed as $/bbl, significantly impacting well operation costs by optimizing energy usage .

The Well Analyzer is equipped with sigma-delta analog to digital converters, precision sensors, and shielded cables, contributing to its robust performance. Its compact, rugged design makes it suitable for use in diverse environmental conditions, including hot, cold, humid, and dry environments. Furthermore, its portability (weighing 75 lbs) and compatibility with user-friendly Windows software facilitate its deployment and operation on multiple site conditions .

The Well Analyzer optimizes oil and gas production by integrating multiple diagnostic techniques, such as acoustic liquid level measurement, pressure transient testing, and dynamometer analysis. By combining these measurements, the system derives key parameters like reservoir pressure, overall efficiency, and well performance metrics. The real-time acquisition and analysis of data, including bottomhole pressures and acoustic signals, allow the operator to make informed adjustments to maximize production and minimize expenses. This comprehensive data approach enables the system to provide immediate insights for optimal well operation .

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