Portable Digital Well Analyzer System
Portable Digital Well Analyzer System
The Echometer Well Analyzer determines the liquid level depth in a well using an acoustic pulse generated by a gas gun/microphone assembly at the surface of the well. This acoustic pulse travels through the gas in the casing annulus and is reflected by changes in area such as tubing collars and the liquid level. The software then automatically processes this data to determine the liquid level depth .
Dynamometer analysis provides insights into the loadings and performance of a beam pump system, including rod loadings, beam loadings, gear box loadings, pump performance, and downhole gas separator performance. It employs a compact polished rod transducer for safe and easy acquisition of load and position data. Additionally, a quantitative horseshoe load cell ensures precise load acquisition, while an accelerometer in the transducers measures polished rod position. The gathered data enables operators to calculate and display surface dynamometer cards and downhole pump cards, and perform valve tests .
Unattended pressure transient data acquisition is facilitated by a remote fire gas gun, which is supplied with the Well Analyzer. This equipment allows for the automatic generation of acoustic pulses necessary for data collection without requiring manual operation. It ensures continuous data acquisition thus aiding in retrieving comprehensive pressure readings for analysis .
CSA certification for some Well Analyzer sensors implies compliance with safety standards required for operation in hazardous environments (Class 1, Division 1, Groups A, B, C, & D). This certification can be obtained at an additional cost, and modifications can be made to the Well Analyzer for intrinsically safe service with sensors located in hazardous areas .
Post-analysis, the Well Analyzer system manages data by storing it on a laptop in conjunction with the well database. It generates both graphical and text reports, which can be printed for further analysis. The availability of downloadable software ensures that data can be managed on multiple platforms as necessary. This process enhances data utilization by providing a comprehensive and accessible overview of well performance, facilitating informed decision-making about well operations .
Pressure transient testing is used to obtain pressure buildup data, which is critical for evaluating well conditions and capabilities. The Well Analyzer executes this function by programming to acquire data at specified rates, either in shots per hour or shots per log time cycle, utilizing advanced analog to digital converters and precision pressure sensors. This setup allows for accurate data acquisition needed to calculate bottomhole pressures. Plots such as casing pressure vs. time, liquid level vs. time, and others are generated for diagnostic purposes .
Plunger lift analysis is crucial as it helps in maximizing oil and gas production by acquiring acoustic and pressure signals during the plunger lift cycle. It identifies key events such as plunger arrival at the liquid level and the bottom of the tubing, enabling operators to adjust shut-in times as necessary. By determining the position and velocity of the plunger, the Well Analyzer evaluates gas and liquid flow rates, ensuring efficient well performance by optimizing the timing and operations of plunger cycles .
The motor power/current analysis feature measures both power and current, either as a standalone test or alongside dynamometer data acquisition. This feature processes data to determine electrical costs, efficiency, gear box torque, and motor loadings, recommending the minimum motor size for optimal operation. It allows operators to compute operating costs in terms of consumption and demand costs, expressed as $/bbl, significantly impacting well operation costs by optimizing energy usage .
The Well Analyzer is equipped with sigma-delta analog to digital converters, precision sensors, and shielded cables, contributing to its robust performance. Its compact, rugged design makes it suitable for use in diverse environmental conditions, including hot, cold, humid, and dry environments. Furthermore, its portability (weighing 75 lbs) and compatibility with user-friendly Windows software facilitate its deployment and operation on multiple site conditions .
The Well Analyzer optimizes oil and gas production by integrating multiple diagnostic techniques, such as acoustic liquid level measurement, pressure transient testing, and dynamometer analysis. By combining these measurements, the system derives key parameters like reservoir pressure, overall efficiency, and well performance metrics. The real-time acquisition and analysis of data, including bottomhole pressures and acoustic signals, allow the operator to make informed adjustments to maximize production and minimize expenses. This comprehensive data approach enables the system to provide immediate insights for optimal well operation .