Company Profile
Daein Plastic & DPM Tech & Daein Electronics
The Best Partner for your Mold and Injection Business
Contents
Company History Organization Equipment Products Main Customer Competitiveness of Daein Plastic Quality Chart Flow Lead Time Certification Equipment - Daein Plastic, DPM TECH, Daein Electronics
Company History
1983. 08
Daein Plastic Establishment
1995
SAMSUNG Electronics the first cooperation company registration
1995. 09 : SAMSUNG Electronics Network, Printer division the first cooperation company registration
2004
DPM TECH Establishment
2004. 03 : SAMSUNG Electronics wireless communications division the second cooperation company registration 2004. 07 : DPM tech Establishment
2011~2012
Daein Electronics Establishment
2011. 05 : Daein Electronics (Dong-guan) China Co.,Ltd. Establishment 2012. 03 : SAMSUNG Electronics wireless communications division the second vendor registration
2009~2010
Diversification
2009. 03 : SQ Mark Acquisition 2009. 12 : ISO/TS 16949 Certification 2010. 03 : Purchase of new Factory 2010. 12 : First Prize Winner of Daegu Kyungbuk High-tech ventures Industry (Small and Business Administration)
2006~2008
Growth
2006. 05 : Gumi Factory Completion 2006. 08 : Venture Company Certification (KIBO) 2008. 03 : Technology Innovation Small Business Certification (Daegu, Small and Medium Business Administration) 2008. 05 : Part, Material Specialized Company Certification (Ministry of Knowledge Economy) 2008. 06 : Established R&D Center (Korea Industrial Technology Association) 2008. 06 : Management of innovation Small Business Certification (Daegu, Kyungbuk Small and Medium Business Administration) 2008. 07 : Promising SME Selection (Industrial Bank of Korea) 2008. 08 : Production Factory extension C-dong
2012~2013
Extension of Tooling Department
2013. 05 : Gumi Factory D-dong Extension 2013. 05 : Gumi Factory Mold thread Extension
Organization
CEO
Auditor
Branch Branch
DPM Tech co., ltd.
Daein Plastic co., ltd.
Daein Electronics (China)
Laboratory
R&D
Tolling
Management
General Affairs Labor Accounting Support Security
Sales / Purchasing Domestic Overseas Material Purchase
Quality Assurance Process Inspection Management General Affairs Management
Production
Production Management
1st Plant 2nd Plant
Plant Manager Plant Manager
Organization
Laboratory
R&D
Tooling Manufacturing
Mobile
Automobile
Appliance
Others
Design
Machine
Assembly
CAD/CAM
CNC
Discharge
Measurem ent
Wire
Equipment
Name of Equipment Name of Company
Daein Plastic DPM Tech Daein Electronics Daein Plastic DPM Tech Daein Electronics 12 20 33 1 13 9
Quantity
Double Injection Molding Machine General Injection Molding Machine
Machine Name
High-speed processor Machining Center (Wet) Discharger( CNC ) Universal Discharger Wire Electrical Universal Discharger Milling Plastic Grinder Universal Shelf
65
23
Name of Company
DPM TECH DPM TECH Daein Plastic, DPM TECH DPM TECH DPM TECH Daein Plastic, DPM TECH Daein Plastic, DPM TECH Daein Plastic, DPM TECH
Quantity
4 1 4 4 2 3 3 2
Main Products (Mobile)
Main Products (Automobile)
Main Products (Glasses frame)
Main Products (Printer, Copy-machine)
Major Customers
Competitiveness of Daein Plastic
Production / 1day
General Injection Molding Double-shot Injection Molding
Quantity of Insert, Rubber, 2nd Part 4000EA~4200EA 6300EA~6480EA
Total Quantity
4,320EA
4200EA 6480EA
Total Price
Reduction of Cycle Time
General Injection Molding Double-shot Injection Molding
Price/1EA
Cost of Labor and Assembly
70won 90won
Defective rate
50won
120won 90won
Reduction of Cost
Tension / Elastic Force
Contraction / Even surface of 1stand 2nd parts
Quality Improvement of Product Complicated shape Production
General Injection Molding Double-shot Injection Molding
Low High
0.10% 0.05%
Occurrence of Contraction and Step when attaching 2nd Part Prevention of Contraction and Step
Production Range
General Injection Molding Double-shot Injection Molding
Color Embodiment of color in limited range
Limit of use according to product and unload structure Manufacturing Possibility of Product which is complicated
Applying to a variety of colors
Quality flow chart
2013 PPM
6,000 5,000 4,000 3,000 2,000 1,000 0 5,000 5,000 5,000 Defective Rate (PPM) 5,000 5,000 5,000 Goal of Management (PPM) 5,000 5,000 5,000
2,412 1,446 Jan. 1 Feb. 2 1,286 Mar. 3
2,382 Apr. 4
2,883 May. 5
2,034 June. 6
2,961
2,482 Aug. 8
3,260
July. 7
Sep. 9
Oct. 10
Nov. 11
Dec. 12
Quality Process
Incoming Inspection Outgoing Inspection
Record of Inspection content
Process
Re-Inspection Process Inspection
Analysis of improvement case / Reinforcement of Quality education Giving responsibility on inspector Reinforcement of Quality capability Establishment of operation methods Inspection based on ISO Reinforcement of the existing inspection Improvement plan establishment Implement of Self-inspection .
Lead Time
Step
1st W
1 2 3 4 5 1 2
2nd W
3 4 5 1
3rd W
2 3 4
General Injection Molding
QDM
MP
Double Injection Molding
QDM
MP
lead time can be changed depend on item by item.
Certification
Division
Quality Management System
Main Content
ISO - 9001 ISO - 14001 ECO - PARTNER CERTIFICATE SQ MARK ISO / TS 16949 Industrial Bank FAMILY COMPANY CLEAN BUSINESS
Certificate No.
K QA E05214 K QA E011151 EPC - 0487 PL - 720
Year/Month
2001.08 2005.03 2005.03 2009.03 2009.12 2002.11
Organization
Korea Quality Assurance Korea Quality Assurance SAMSUNG Electronics HYUNGDAI, KIA Motors Korea Quality Assurance Industrial Bank Department of Labor Incheon Small and Medium Business Administration Incheon Small and Medium Business Administration
2605 061722032 1 - 00049 8071 636
2002.11 2006.02 2008.03
Licensing
VENTURE COMPANY INNO BIZ COMFIRMATION
Equipment Daein Plastic co., ltd.
Equipments
Name of Equipment
Double Injection Molding Machine General injection Molding machine
Specification
DCE140-9E(140TON) DC120-9A(120TON) 130TON DC 120-9A (120TON) 2 6 4 1
Quantity
MAKER
NISSEI, Japan NISSEI, Japan
13
WOOJIN PLAIM, Korea JSW, Japan
Utility Equipments
Name of Equipment Unmanned robots Mold Temperature Controller Dehumidifying Dryer Hopper Loader Cleanser Hot air Dryer Hoper Dryer Quantity
13 10 12 13 2 1 29
Machine Tools
MAKER
Yudo-star(13) Masang(1), Daehan(2) Yudo-star(7) Matsui(1) Yudo-star(11) Yudo-star(2), Matsui(2) Daehan(1), hdcmmachinery(8) VICTEX(1) Daehan(1) hdcmmachinery(8), Daehan(3) Yudo-star(14), KMI(4)
Name of Equipment
Quantity
1 1 1 1
MAKER
Gaoding Namsun Keumkang GOMT
Wire Electrical Discharge Machine Milling Plastic Grinder Universal Shelf
Equipment DPM Tech co., ltd.
Equipments
Name of Equipment Specification
DC 200 -25A (200TON) DCE140-9E (140TON) 1 4 9 3 1 15 3 2 4 4
Quantity
MAKER
NISSEI, Japan NISSEI, Japan
Double Injection Molding Machine
DC 120-9A (120TON) DCE250-18E (250TON) SE230HS-CI (230TON) NC-130 (130TON) J110 - AC(110TON)
20
NISSEI, Japan NISSEI, Japan SMITOMO, Japan WOOJIN, Korea JSW, Japan
General injection Molding machine
SE350HDZ-HP(350TON) SE280HDZ-HP(280TON) NEX180T-18EN(180TON)
13
SUMITOMO, Japan SUMITOMO, Japan NISSEI, Japan
Utility Equipments
Name of Equipment Quantity
33 33 11 39 2 6
Machine Tools
MAKER
Yudo-star Yudo-star Matsui Daehan Daehan Yudo-star Name of Equipment High-speed Processor Machining Center (Wet) Discharger( CNC ) Universal Discharger Wire Electrical Discharge Machine Milling Plastic Grinder Universal Shelf
Quantity
4 1 3 4 2 2 2 1
MAKER
makino/Fkc Doosan makino/Sodic Gaoding Sodic Namsun/hwacheon namyang/Keumkang GOMT
Unmanned robots Mold Temperature Controller Dehumidifying Dryer Hot air Dryer Oven Dryer Insert Feeder
Equipment Daein Electronics
Equipments
Name of Equipment Specification
DC 200 -25A (200TON) DCE140-9E (140TON) 1 4 9 3 1 15 2 3 2 2
Quantity
MAKER
NISSEI, Japan NISSEI, Japan
Double Injection Molding Machine
DC 120-9A (120TON) DCE250-18E (250TON) SE230HS-CI (230TON) NC-130 (130TON) SE350HDZ-HP (350TON)
33
NISSEI, Japan NISSEI, Japan SMITOMO, Japan WOOJIN, Korea NISSEI, Japan
General injection Molding machine
SE280HDZ-HP (280TON) SE180EV-HP(180TON) NEX180T(180TON)
NISSEI, Japan SMITOMO, Japan NISSEI, Japan
Utility Equipments
Name of Equipment Quantity
42 27
MAKER
Yudo-star(30), star(12) Masang(4), Daehan(3) MEIDE(10), SHINI(10) HYUNDAI(30), Daehan(18), Matsui(4),Yudo-star(2) KAWATA(5),MEIDE(5), SHINI(10)
Unmanned robots Mold Temperature Controller Hopper Loader
74
Instruments
Equipment Name
Contact/Contactless 3 coordinate measuring machine Convection Oven Digimatic Indicator Test indigater Push Pull Gauge Dial Gauge Thickness Gauge Thickness Gauge Block Gauge Pin Gauge Outside Micro Meter Depth Micro Meter Digimatic Micro Meter Digital Vernier Calipers Drawing force Equipment Pencil Hardness tester Regulator Micro Meter Illuminance Meter 25.4mm 0.8mm 5kgf 10mm 10mm 300mm 103 1.55~6.275mm 25mm~150mm 25mm 25mm 150mm~200mm 0 ~ 20 N 0~3 0~25mm 0~20,000Lux 0.01m/m 0.01m/m 0.001m/m 0.001m/m 0.1 N 0.05 0.01m/m 1 Lux 0.001m/m 0.01m/m 0.01m/m 10mm~100mm 0.001m/m 0.01m/m
Specifications
VMA - 2520
Performance
250 * 200 * 200mm
Manufacturer
Nikon SANYO MITUTOYO MITUTOYO IMADA MITUTOYO MITUTOYO MITUTOYO SUNMASTER EISEN MITUTOYO MITUTOYO MITUTOYO MITUTOYO SINWOO KOA TECH MITUTOYO MITUTOYO TES-1330
Quality flow chart
Receiving Inspection Process Inspection
Quality flow chart
Shipment Inspection Fetch Inspection
Thank you
Have a nice day!