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Foundry and Machine Tool Project Report

This document contains a table of contents and list of figures and tables for a report on foundry, forging, machining, heat treatment, and heavy machine building plants. It includes sections on the casting, forging, machining, heat treatment, and fettling shops of the foundry and forge plant. It also details the large and medium scale machining plants and gear cutting plant of the heavy machine building facility. Figures and tables provide specifications for various machines used.

Uploaded by

Shahbaz Alam
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© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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17 views7 pages

Foundry and Machine Tool Project Report

This document contains a table of contents and list of figures and tables for a report on foundry, forging, machining, heat treatment, and heavy machine building plants. It includes sections on the casting, forging, machining, heat treatment, and fettling shops of the foundry and forge plant. It also details the large and medium scale machining plants and gear cutting plant of the heavy machine building facility. Figures and tables provide specifications for various machines used.

Uploaded by

Shahbaz Alam
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

CONTENTS

Page nos. PROJECT REPORT CERTIFICATES ACKNOWLEDGEMENT ABSTRACT CONTENTS LIST OF FIGURES LIST OF TABLES . I . II-III . IV . V . VI-IX . X-XI . XII

INTRODUCTION

. 1 . 2-18 . 2 . 2 . 2 . 2 . 2 . 5-9 . 5 .6 . 7 . 7

1. Foundry Forge Plant 1.1 Casting Shop 1.1.1 Melting Section Charging Unit Melting Unit Furnace 1.1.2 Foundry Section Sand Castings Sand Plant Green Sand Moulding CO2 Sand Moulding

No Bake Moulding Pouring Unit

. 8 . 9

1.2 Forging Section 1.2.1 Heat Treatment Shop Annealing Normalizing Hardening Tempering Case Hardening 1.2.2 Precaution Treatment 1.2.3 Pressing Operation 1.3 Machining Section Machining 1.3.1 Machines used in Shop 1.4 Heat Treatment Section 1.5 Fettling Shop 1.5.1 Fettling 1.5.2 Shake Out

. 10-13 . 10 . 10 .. 11 .. 11 . 11 . 11 . 12 . 12-13 . 14-16 . 14 .15-17 . 17 . 18 . 18 . 18

2.

Heavy Machine Building Plant 2.1 Large Scale Machining Plant

. 19-35 . 19

2.1.1 Planer Machine 2.1.2 CNC Centre Lathe 2.1.3 Vertical Turning & Milling machine 2.1.4 CNC Deep Hole Boring Machine 2.1.5 Vertical Turning & Boring Machine 2.1.6 Plano Milling Machine 2.1.7 Lathe Machine 2.1.8 Radial Drilling Machine 2.2 Medium Scale Machining Plant 2.2.1 Horizontal Boring Machine 2.2.2 Shaping Machine 2.3 Gear Cutting Plant 2.3.1 Hob 2.3.2 Helical Gears 2.3.3 Double Helical Gears 2.3.4 Spur Gears 2.3.5 Bevel Gears 2.3.6 Worm Gears 2.3.7 Rack & Pinion

. 20 . 21 . 21 . 22 . 23 . 24 . 24-25 . 26 . 27-30 . 29 . 29-30 . 31-35 . 31-32 . 33 . 33 . 33 . 34 . 34 . 35

3. Heavy Machine Tools Plant 3.1 Major Operations Performed 3.2 Machines used

. 36-37 . 36 . 36

Observations

. 37

4. Major Products of HEC 5. Conclusion 6. Bibliography

. 38 . 39 . 40

LIST OF FIGURES

Figures 1.1 Elecric Arc Furnace 1.2 Mould Open 1.3 Pattern Removing 1.4 Mould Closed 1.5 Pressing Machine 1.6 An Ingot Ready For Pressing 1.7 Horizontal Boring M/C 1.8 Shaper

Page No. . 3 . 5 . 8 . 9 . 13 . 13 . 15 . 16

2.1 Planer 2.2 CNC Center Lathe 2.3 6-Axis CNC VTM M/C 2.4 3-Axis CNC VTM M/C 2.5 Deep Hole Boring M/C 2.6 VTB M/C 2.7 Plano-Milling M/C 2.8 Lathe 2.9 Radial drilling M/C 2.10 Horzontal Boring M/C

. 20 . 21 . 22 . 22 . 22 . 23 . 24 . 25 . 26 . 29

2.11 Shaper 2.12 Hob 2.13 Helical Gears 2.14 Spur Gears 2.15 Bevel Gears 2.16 Worm Gears 2.17 Rack & Pinion

. 30 . 32 . 33 . 34 . 34 . 35 . 35

List of Tables

Tables
2.1 CNC M/C 2.2 Planer Specification 2.3 VTB M/C Specification 2.4 List of M/C

Page No.
. 19 . 20 . 24 . 27-29

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