PRINCIPAL CONFIGURATIONS DIRECTIONS OF THE AXES AND TERMINOLOGY
1. 2. ". %. ).
Bed Table or alle! Saddle o# !$e !able Col&'( S *(dle $ead.
Test No. 1
Flatness of table surface Z X
Figure
Y
Object Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
)erification of f'atness of tab'e# *a''et surface. If t+ere are more t+an one *a''et, rea-ings s+a'' be recor-e- for eac+ *a''et b. gi%ing number.
&recision 'e%e' or straig+t e-ge ansna* gauge or autoco''imator
/"0 a1es to be in center of t+e tra%e'. 6302341000 0.03 NOT5 : 5rror s+a'' be f'at to conca%e
Test No. 2
Parallelism between the Table surface & the X axis
Z X
Figure
Y
Object Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
)erification of &ara''e'ism of t+e tab'e surface or of eac+ *a''et surface to : Its Mo%ement on t+e sa--'e If t+ere are more t+an one *a''et, rea-ings s+a'' be recor-e- for eac+ *a''et b. gi%ing number. Straig+t e-ge, gauge b'oc6s an-ia' gauge.
T+e st.'us of t+e -ia' gauge is to be *'acea**ro1imate'. at 7or6ing *osition of t+e too'. T+e measurement ma. be ma-e on a straig+t e-ge 'ai- *ara''e' to t+e tab'e surface. If t+e s*in-'e can be 'oc6e- t+e -ia' gauge ma. be mounte- on it. If s*in-'e cannot be 'oc6e-, t+e -ia' gauge s+a'' be *'ace- on t+e s*in-'e cannot be 'oc6e-, t+e -ia' gauge s+a'' be *'ace- on t+e s*in-'e +ea- s'i-e. 0 " 8 a1es to be 'oc6e-, 9if a%ai'ab'e:
6302341000 0.0; 3 < Mo%ement of tab'e or *a''et in / a1is -irection
Test No. 3
Parallelism between the Table surface & the Y axis Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
)erification of &ara''e'ism of t+e tab'e surface or of eac+ *a''et surface to : T+e Mo%ement of t+e tab'e sa--'e on t+e be-. If t+ere are more t+an one *a''et, rea-ings s+a'' be recor-e- for eac+ *a''et b. gi%ing number.
Straig+t e-ge, gauge b'oc6s an-ia' gauge.
T+e st.'us of t+e -ia' gauge is to be *'acea**ro1imate'. at 7or6ing *osition of t+e too'. T+e measurement ma. be ma-e on a straig+t e-ge 'ai- *ara''e' to t+e tab'e surface. If t+e s*in-'e can be 'oc6e- t+e -ia' gauge ma. be mounte- on it. If s*in-'e cannot be 'oc6e-, t+e -ia' gauge ma. be mounte- on it. If s*in-'e cannot be 'oc6e-, t+e -ia' gauge s+a'' be *'ace- on t+e s*in-'e +ea- s'i-e. / " 8 a1es to be 'oc6e-, 9if a%ai'ab'e:
630 2 3 4 1000 0.0;
3 < Mo%ement of tab'e or *a''et in / a1is -irection
Test No. ;
Squareness of the Z axis to the table surface in the XZ & YZ planes X
Figure
Z Y
Object Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
)erification of Squareness of %ertica' mo%ement of t+e s*in-'e +ea- to t+e tab'e surface or of eac+ *a''et surface to : a: in t+e %ertica' *'ane *ara''e' to t+e a1is. b: In t+e %ertica' *'ane *ara''e' to t+e 0 a1is
S=uare an- -ia' gauge
T+e st.'us of t+e -ia' gauge is to be *'acea**ro1imate'. at 7or6ing *osition of t+e too'. T+e measurement ma. be ma-e on a straig+t e-ge 'ai- *ara''e' to t+e tab'e surface. If t+e s*in-'e can be 'oc6e- t+e -ia' gauge ma. be mounte- on it. If s*in-'e cannot be 'oc6e-, t+e -ia' gauge ma. be mounte- on it. If s*in-'e cannot be 'oc6e-, t+e -ia' gauge s+a'' be *'ace- on t+e s*in-'e +ea- s'i-e. / " 8 a1es to be 'oc6e-, 9if a%ai'ab'e:
a: 0?
0.01>#30
Test No. >
Squareness between the Z & X axis Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
T+e straig+te-ge s+a'' be set *ara''e' to t+e / a1is. T+e 8 a1is, s+a'' t+en be c+ec6e- b. means of a s=uare stan-ing on t+e straig+te-ge. If t+e s*in-'e can be 'oc6e- t+e -ia' gauge ma. be mounte- on it. Straig+te-ge, s=uare an- -ia' gauge. If t+e s*in-'e cannot be 'oc6e-, t+e -ia' gauge s+a'' be *'ace- in t+e s*in-'e +ea- s'i-e. For @5A 9*orta' t.*e: an@FA 9gantr. t.*e: c+ec6 t+e %ertica' mo%ement of t+e cross rai' on t+e co'umns as 7e''.
)erification of squareness of %ertica' mo%ement of t+e s*in-'e +ea- to t+e mo%ement of : a: T+e tab'e on its sa--'e.
0.01>#300?
Test No. 6
Squareness between the Z & Y axis Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
T+e straig+te-ge s+a'' be set *ara''e' to t+e 0 a1is. T+e 8 a1is, s+a'' t+en be c+ec6e- b. means of a s=uare stan-ing on t+e straig+te-ge. If t+e s*in-'e can be 'oc6e- t+e -ia' gauge ma. be mounte- on it. Straig+te-ge, s=uare an- -ia' gauge. If t+e s*in-'e cannot be 'oc6e-, t+e -ia' gauge s+a'' be *'ace- on t+e s*in-'e +ea-. For @5A 9*orta' t.*e: an@FA 9gantr. t.*e: c+ec6 t+e %ertica' mo%ement of t+e cross rai' on t+e co'umns as 7e''.
0.01>#300?
)erification of squareness of s*in-'e +ea- mo%ement to t+e mo%ement of : a: T+e tab'esa--'e on t+e be-.
Test No. B
Squareness between the X & Y axis Z X
Figure Object
)erification of squareness of t+e mo%ement of : a: T+e tab'e on its sa--'e to t+e mo%ement of t+e tab'e sa--'e on t+e be-.
Y
Measuring instrument
Straig+te-ge, s=uare an- -ia' gauge.
Reference to IS:2063 1!62 "#for instructions for testing
$e%iations &ermissib'e (ctua'
T+e straig+te-ge s+a'' be set *ara''e' to t+e /90: a1is. T+e 09/: a1is s+a'' t+en be c+ec6e- b. means of a s=uare *'ace- on t+e tab'e 7it+ one e-ge against t+e straig+t
0.01>#300?
Test No. C
Rotation of the Spindle axis Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
Measurement of *erio-ic a1ia' s'i* of t+e s*in-'e
$ia' gauge stee' ba'' " s*ecia' tac6'e
T+e fee'er of t+e -ia' gauge s+a'' be a**'ie- to t+e center of tac6'e " a'igne-. ( stee' ba'' s+a'' be inserte- to bear against center. 0.00> Rotate s*in-'e continuous'. at s'o7 s*ee- " t+en rea-ing s+a'' be recor-e-.
Test No. !
Runout of spindle Internal taper Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
)erification of run out of interna' ta*er of t+e s*in-'e.
Test man-re' an-ia' gauge
a: Near t+e s*in-'e nose. b: (t a -istance of 300 mm from t+e s*in-'e nose.
a: b:
0.01 0.02
Test s+a'' be re*eate- for at'east four *ositions of test man-re' on s*on-'e nose. T+e a%erage %a'ue of rea-ings s+a'' be t+e measure- %a'ue.
Test No. 10
Squareness of the spindle axis to the table surface plane alon X & Y axis X
Figure
Z Y
Object
)erification of squareness of s*in-'e a1is to t+e tab'e surface.
Measuring instrument
S*ecia' arm, -ia' gauge an- straig+t e-ge.
Reference to IS:2063 1!62 "#for instructions for testing
/ " 0 a1es to be 'oc6ein t+e center of t+e tra%e'.
$e%iations &ermissib'e (ctua'
a: In t+e %ertica' *'ane *ara''e' to t+e / a1is. b: In t+e %ertica' *'ane *ara''e' to t+e 0 a1is.
a: b:
0.02 for 300 0.02 for 300
Test No. 11
Squareness of the spindle axis to the table surface plane alon X & Y axis X
Figure
Z Y
Object
)erification of
Measuring instrument
Test man-re' an-ia' gauge
Reference to IS:2063 1!62 "#for instructions for testing
/ " 0 a1es to be 'oc6ein t+e center of t+e tra%e'. For @5A 9*orta' t.*e: an@FA 9gantr. t.*e: c+ec6 t+e %ertica' mo%ement of t+e cross rai' on t+e co'umns as 7e''. T+e test s+a'' be *erforme- for at'east four *ositions of test man-re' in s*in-'e nose. T+e ma1imum %a'ue s+a'' be t+e measure- %a'ue.
$e%iations &ermissib'e (ctua'
parallelism of the spindle a1is to t+e
%ertica' mo%ement of t+e s*in-'e +ea-.
a: b:
0.02 for 300 0.02 for 300
a: In t+e %ertica' *'ane *ara''e' to t+e / a1is. b: In t+e %ertica' *'ane *ara''e' to t+e 0 a1is.
Test No. 12
Squareness of the spindle axis and X axis Z X
Figure Object
)erification of s=uareness of t+e s*in-'e a1is to t+e mo%ement of : T+e tab'e on its sa--'e 0.02 for 300
Y
Measuring instrument
Strig+te-ge s*ecia' arm an-ia' gauge.
Reference to IS:2063 1!62 "#for instructions for testing
0 " 8 a1es to be 'oc6e-. T+e straig+t e-ge s+a'' be set *ara''e' to t+e / a1is.
$e%iations &ermissib'e (ctua'
Test No. 13
Squareness between the spindle axis and the Y axis! Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
)erification of s=uareness of t+e s*in-'e a1is to t+e mo%ement of : T+e tab'e sa--'e on t+e be-.
Strig+te-ge, s*ecia' arm an-ia' gauge.
/ " 0 a1es to be 'oc6e-. T+e straig+t e-ge s+a'' be set *ara''e' to t+e 0 a1is. 0.02 # 300
Test No. 1;
Squareness between the spindle axis and the Y axis! Z X
Figure Object
)erification of ness of : straig+t
Y
Measuring instrument
Strig+te-ge, -ia' gauge. an-
Reference to IS:2063 1!62 "#for instructions for testing
/ " 0 a1es to be 'oc6e-. T+e straig+t e-ge ma. be *'ace- -irect'. on t+e tab'e.
$e%iations &ermissib'e (ctua'
a: T+e 'ongitu-ina' me-ian or reference T s'ot of tab'e or eac+ of *a''et. b: T+e trans%erse me-ian or reference tenon s'ot of t+e tab'e or eac+ of t+e *a''et.
0.01 for an. 'engt+ of >00 mm. Ma1 *ermissib'e -e%iation 0.0;.
Test No. 1>
Parallelism between the lon itudinal median or reference slot of the table and the X axis! Z X
Figure Object
)erification of *ara''e'ism of 'ongitu-ina' me-ian reference T s'ot of tab'e in-e1e- at 0D, to mo%ement of : t+e t+e or t+e t+e
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing
0 " 08 a1es to be 'oc6e-. If t+e s*in-'e can be 'oc6e- t+e -ia' gauge ma. be mounte- on it. If t+e s*in-'e can not be 'oc6e-, t+e -ia' gauge s+a'' be *'ace- on t+e s*in-'e +ea- s'i-e.
$e%iations &ermissib'e
3 4 ;00 0.01> ;00 2 3 4 630 0.02> 630 2 3 4 1000 0.0; 1000 2 3 E 2000 0.06 3 < 3engt+ of s'ot
(ctua'
$ia' gauge.
a: T+e tab'e on its sa--'e.
Test No. 16
Squareness between the median or reference slots of the table Z X
Figure Object
)erification of t+e s=uareness of t+e trans%erse me-ian or reference tenon s'ot of t+e tab'e to t+e 'ongitu-ina' me-ian or reference T s'ot.
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing
T+e straig+te-ge s+a'' be set *ara''e' to t+e 'ongitu-ina' s'ot. T+e trans%erse s'ot s+a'' t+en be c+ec6e- b. means of s=uare *'ace- on t+e tab'e 7it+ one e-ge against t+e straig+t e-ge.
$e%iations &ermissib'e (ctua'
Straig+te-ge, s=uare angauge.
-ia'
0.01#300
Test No. 1B
Rotation of the " axis Z X
Figure
a:
Y
Object Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing
0 " 08 a1es to be 'oc6e-. If t+e s*in-'e can be 'oc6e- t+e -ia' gauge ma. be mounte- on t+e s*in-'e. If t+e s*in-'e cannot be 'oc6e-, t+e -ia' gauge s+a'' be *'ace- on a fi1e- *art of t+e mac+ine.
$e%iations &ermissib'e (ctua'
Measurement of t+e runout of t+e 'ocation bore of t+e continuous rotar. tab'e of eac+ *a''et. Measurement of camming of t+e face of t+e integra' rotar. tab'e.
c: -:
0.01> 0.02 > u*to ra-ius 2>0? (-0.00> for eac+ 100 mm increase in ra-ius.
a:
$ia' gauge.
b:
b:
$ia' gauge
Test No. 1C
Relati#e position between the reference T$slot of the table and Z X
Figure Object
)erification of intersection of t+e center 'ine of t+e 'ongitu-ina' me-ian or reference T s'ot of t+e tab'e 7it+ t+e a1is of rotation.
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing
Fit+ t+e rotar. tab'e *ositione- suc+ t+at t+e s'ot is a**ro1imate'. *ara''e' to t+e / a1is, -ia' gauge is Geroe- against straig+t e-ge 7+ic+ is t+en remo%e- an- tab'e in-e1 t+roug+ 1C0D. Straig+t e-ge re*'aceagainst ot+er si-e of gauge b'oc6s an- ne7 -ia' gauge rea-ing gi%es t+e error.
$e%iations &ermissib'e (ctua'
0.02>
Straig+te-ge, gauge b'oc6s an-ia' gauge.
Test No. 1!
Indexin %ccurac& of Table Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing
Set t+e master s=uare *ara''e' to / a1is -irection " c+ec6 -e%iations after eac+ in-e1ing of !0D, 1C0D, " 2B0D. Master s=uare " -ia' gauge OR (utoco''imator " -ia' gauge OR Set o*tica' *o'.gon mirror a**ro1imate'. suitab'e *osition for ta6ing rea-ings in a fi1e- -irection 7it+ *ro*er a'ignment bet7een *o'.gon mirror anautoco''imator. In bot+ t+e cases, ta6e t+e initia' *osition as reference. &erform t+e *ositioning in t+e same -irection 7it+ ra*i- s*ee- rate anmeasure -istance at t+e eac+ *osition, bet7een t+e actua''. rotate- ang'e from t+e reference *osition " t+e ang'e oug+t to rotate 9comman- ang'e:. T+e ma1imum -ifference of t+ese %a'ues 7it+in one rotation is t+e in-e1ing error of t+e tab'e.
$e%iations &ermissib'e (ctua'
)erification of in-e1ing accurac. of tab'e 7it+ a: ;1!0D in-e1ing *osition. 9$iscrete *osition: b: (utomatic *ositioning for H Hin-e1ing anrotation 7it+ rotar. mi''ing ca*acit. continuous rotar. tab'e.
Test No. 1!
Rotation of the " axis Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
NOT5 : In case of a mac+ine too' *ro%i-e7it+ continuous *ositioning function of rotar. motion, it is recommen-e- to *erform t+e measurement at eac+ 30D or 12 *'aces t+roug+ out tota' Gone of t+e rotating range. T+e *ositioning s+a'' be *erforme- in bot+ -irection of rotation. T+e ma1imum %a'ue amongst t7o %a'ues s+a'' be t+e measure- %a'ue.
Test No. 20
Indexin Repeatabilit& of Table Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing
Set t+e master s=uare *ara''e' to / a1is -irection " c+ec6 -e%iations after eac+ in-e1ing of !0D, 1C0D, " 2B0D. OR
$e%iations &ermissib'e (ctua'
)erification of in-e1ing re*eatabi'it. of tab'e 7it+ a: ;1!0D in-e1ing *osition. 9$iscrete *osition: b: (utomatic *ositioning for in-e1ing anrotation 7it+ rotar. mi''ing ca*acit. continuous rotar. tab'e.
a:
H ; sec. Of an arc. H 10 sec. Of an arc.
Master s=uare " -ia' gauge OR (utoco'imator " *o'.gon
b:
Set o*tica' *o'.gon mirror a**ro1imate'. at [Link]'e center an- estab'is+ suitab'e *osition for ta6ing rea-ings in a fi1e- -irection 7it+ *ro*er a'ignment bet7een *o'.gon mirror anauto co'imator. NOT5 : In bot+ cases, 9a " b: measurements s+a'' be ta6en b. re*eating se%en times of *ositioning to a *oint from t+e same -irection in ra*i- fee- rate an- obtain I of t+e ma1imum -ifference of rea-ings.
Test No. 20
Rotation of the " axis Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing
T+e measurement for a mac+ine too' *ro%i-e7it+ continuous *ositioning function for rotar. motion s+a'' be *erforme- on res*ecti%e *ositions of arbitrar. 3 *oints 7it+in t+e rotationa' range. J(3F of t+e ma1imum %a'ue among t+e obtaine%a'ues +a'' be ta6en as t+e measure- %a'ue 7it+H sign. T+e *ositioning s+a'' be *erforme- in bot+ -irection of rotation. In 7+ic+ case t+e ma1imum of t7o measure- %a'ues s+a'' be t+e fina' measure- %a'ue.
$e%iations &ermissib'e (ctua'
Test No. 21
%ccurac& of buttin surfaces Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing
Measure t+e -istance bet7een center anbui'-ing faces of eac+ *a''et an- enter t+e -e%iations for a'' *a''ets.
$e%iations &ermissib'e (ctua'
)erification of accurac. of -istance bet7een t+e centre of *a''et an- butting surfaces.
H 0.01
Kauge b'oc6, s'i* gauge, -ia' gauge.
Test No. 22
Rotation of the " axis Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
)erification of run out of *a''et to* face at ;1!0D *ositions.
Kauge b'oc6 an-ia' gauge. OR S'i* gauge an- -ia' gauge.
Set t+e -ia' gauge on t+e s*in-'e +ea-, 6ee* gauge b'oc6s on *a''et face anset Gero. In-e1 *a''et t+roug+ !0D, 1C0D " 2B0D *osition annote t+e -e%iations in t+e rea-ing at eac+ *osition. T+e ma1imum -ifference of rea-ings s+e'' be t+e measure- -e%iation. 0.02 for >00
NOTES : 1. If there are more than one pallet, readings shall be
Test No. 23
%ccurac& of repeatabilit& of pallets Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
)erification of accurac. of re*eatabi'it. of same *a''et in /, 0 " 8 a1es, 7+en 'oa-eon in-e1 tab'e from *a''et c+anger.
$ia' gauge gauge b'oc6
an-
Set t+e mac+ine at *a''et c+ange *osition an- set t+e -ia' gauge 7.r.t *a''et from / a1is, 0 a1is " 8 a1is -irections res*ecti%e'. t+roug+ a gauge b'oc6. Re*eat t+e *a''et c+ange c.c'e at'east 3 times. Note t+e rea-ings at eac+ c+ange. T+e ma1imum -ifference in t+e rea-ings < s+a'' be measure-e%iations.
0.02 in /,0 " 8 -irection
Test No. 2;
%ccurac& of repeatabilit& of pallets Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
)erification of inter *a''et -ifference re'ati%e to *a''et c+ange.
$ia' gauge gauge b'oc6
an-
Set t+e mac+ine at *a''et c+ange *osition an- set t+e -ia' gauge 7.r.t *a''et from 8 a1is 7it+ t+e +e'* of gauge b'oc6. Re*eat *a''et c+ange c.c'e at'east 3 times. Note t+e rea-ing at eac+ c+ange. Re*eat t+e *roce-ure for a'' t+e *a''ets t+e ma1. -ifference of t+ese rea-ings s+a'' be t+e measure- -e%iation.
0.030
Test No. 2>
%ccurac& of repeatabilit& of pallets Z X
Figure Object
Y
Measuring instrument Reference to IS:2063 1!62 "#for instructions for testing $e%iations &ermissib'e (ctua'
)erification of re*eatabi'it. of eac+ a1is. 9 /, 0 " 8:
Kauge b'oc6 an- Set t+e mac+ine at -ia' in-icator *a''et c+ange *osition OR an- set t+e -ia' gauge 7.r.t *a''et from 8 a1is 3aser 'engt+ 7it+ t+e +e'* of gauge measuring b'oc6. Re*eat *a''et instrument. c+ange c.c'e at'east 3 times. Note t+e rea-ing at eac+ c+ange. Re*eat t+e *roce-ure for a'' t+e *a''ets t+e ma1. -ifference of t+ese rea-ings s+a'' be t+e measure-e%iation.
0.030