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Scratch Building RC Model Airplanes Guide

This document provides guidelines and examples for scratch building radio controlled model airplanes from designing your own plans. It recommends starting with commercially available kits to learn building techniques. The author then shares pictures and descriptions of four airplanes he scratch built, including two virtually identical planes built for himself and an airline employee in Italy. He discusses the unique flying characteristics of each plane. The document aims to inspire and provide tips for those interested in scratch building their own radio controlled model airplanes.

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Alex Gurovich
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100% found this document useful (3 votes)
763 views28 pages

Scratch Building RC Model Airplanes Guide

This document provides guidelines and examples for scratch building radio controlled model airplanes from designing your own plans. It recommends starting with commercially available kits to learn building techniques. The author then shares pictures and descriptions of four airplanes he scratch built, including two virtually identical planes built for himself and an airline employee in Italy. He discusses the unique flying characteristics of each plane. The document aims to inspire and provide tips for those interested in scratch building their own radio controlled model airplanes.

Uploaded by

Alex Gurovich
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Introduction to Scratch Building
  • Design Guidelines
  • Construction Examples
  • Conclusion and Contact

ScratchBuildingRadio ControlledModelAirplanes p

ByDanPemble MemberOsceolaFlyersRCClub

THEFOLLOWINGPAGESFOUNDONAWEBSITEPROVIDESOMEGENERAL GUIDELINESFORSCRATCHDESIGNINGANDBUILDINGYOURVERYOWN [Link] AIRPLANEFROMSCRATCH(DRAWINGYOUROWNPLANS, PLANS ETC.) ETC ),THEREIS MUCHTOLEARN&AWHOLELOTOFEXCITEMENTTOBEHADWHENYOU TAKEYOURCREATIONTOTHESKY!!

ASAPREREQUISITETOANYSCRATCHBUILDINGATTEMPTS, ATTEMPTS YOU SHOULDFIRSTHAVEEXPERIENCEDCONSTRUCTINGACOUPLEMODELS [Link] DETERMININGTHETHICKNESSESOFTHEWOOD(BALSA&PLYWOOD) TOBEUSEDINTHEVARIOUSSTRUCTURALELEMENTSOFYOURPROJECT, THEGLUETYPES,HARDWARETOBEUSED&ASSEMBLYMETHODS ALL ALLOFWHICHWILLHELPASSURETHESUCCESSOFYOURCREATION! GOODLUCK!

FOLLOWINGTHEDESIGNGUIDELINEPAGES,IHAVEINCLUDEDEXAMPLES OFSOMEOFMYOWNSCRATCHBUILTPROJECTS TOGETHERWITHA DESCRIPTIONOFTHEFLYINGRESULTS!

OK HEREAREPICTURES&DESCRIPTIONSOFMY SCRATCHBUILTS!

AsAMcDonnellDouglascommercialairplanetechnicalrepresentative,during1987 1992,IwasassignedtoanairlineinOlbia,Italy,atownofonly40,000,locatedon [Link] modelairplanessince1980,IactivelypromotedthehobbyduringthisstayinItaly; afterAcouple p y years, ,Ihelped p anumberofyounger y g residentItaliansingetting g gtheir wingsviasomeofmyscratchbuilts! Idesigned&builtthetwovirtuallyidenticalplanesshowninthefollowingphoto [Link] theleftformyself(theairlinescolors)andthesecondone(red,white,blue)foran airlineemployee. The52inchWingshaveflatbottomedairfoils(nottrueClarkYs).Bothare4 channelcontrolled(engine,elevator,ailerons,rudder/nosewheelsteering).Attheir weightofnomorethanabout3pounds,thestrongOS.25motorsworkedgreat! Theseairplanesflewverywellwithnosurprisesatall!Sincethiswasmyveryfirst design/scratchbuilteffort,Iwasverypleased!

AyoungItalianboywithanitchingtogetstartedinradiocontrolled [Link] hi and him dh hewasdelighted! d li h d! The50inchwingspan/OS.25airplaneinthefollowingphototurnedout tobejustrightforhim!ThisdesignhasatrueClarkYairfoilandis3channel (engine,elevator,rudder)withrubberbandwingholddowns. TheairplaneflewlikeachampandIwasamazedtoseethisyoungman flyingallonhisownafteronlyafewweeks!Iwasevenmoreamazedto seehimputthisairplaneintoasteepclimbanddocontinuousrollswith rudderonly!

MY4TH SCRATCHBUILTASSHOWNINTHEATTACHEDPHOTOTURNEDOUT TOBEAUNIQUE(IFNOTSOMEWHATPECULIAR!)FLYER,ASATTRIBUTEDTO SEVERALOFMYOWNCARELESSDESIGNERRORS&OVERSIGHTS! THEFIRSTFLIGHTIMMEDIATELYSHOWEDMETHEERROROFMYWAYS! AFTERROTATION&LIFTOFF,IMANAGEDTOMAINTAINWINGSLEVEL& CLIMBTOABOUT150FEET;THEAIRPLANETHENMUSHEDINTOAN UNCONTROLLABLE/[Link] [Link], ,THEAIRPLANEREMAINEDATWINGSLEVELANDAT ALMOSTZERODEGREESPITCHATTITUDE&GENTLYFLOATEDDOWNTOTHE GROUNDVERTICALLY LIKEAFLUTTERINGLEAF!THEONLYDAMAGEWAS ONEOFTHENOSECHEEK CHEEKCOWLS COWLSBROKEOFF OFF. UNFORTUNATELY,IHADINTENDEDTOHANDTHISAIRPLANEOVERTOITS NEWOWNERAFTERIHADPROVENITSAIRWORTHINESS AIRWORTHINESS,BUTIDELAYED THISDELIVERYCEREMONYINFAVOROFSOMEFURTHERINVESTIGATION [Link].

AFTERGLUINGTHECHEEKCOWLBACKINPLACE PLACE,IDECIDEDTOSHIMTHE ENGINETOADDSOMEADDITIONALDOWNTHRUST;ONTHESECONDTEST FLIGHTTHEREWERENOSTALLTENDANCIES,BUTITTOOKSOMEHORSING ONTHECONTROLSTOGETTHISTHING THING TOCLIMBTOALTITUDE [Link] ALEVELALTITUDE,IFOUNDTHISAIRPLANETOBEAVERYGENTLEFLYERAT ONLY1/3THROTTLE;IALSONOTEDTHATDURINGSHALLOWTURNS (BANKS) NO, (BANKS), NO REPEATNO, NO UPELEVATORWASREQUIREDATALL&THISWAS ASURPRISE!LANDINGSWEREALMOSTSTRAIGHTDOWNVERTICAL DESCENTSWITHALESSTHAN10FOOTROLLOUT!INFURTHERASSESSING THEUNIQUEFLIGHTCHARACTERISTICSOFTHISMACHINE,INOTEDTHATMY AIRFOILDESIGNISCERTAINLYNOTTHEOPTIMUM;IHADINTENDEDTHE AIRFOILTOBEATRUECLARKY,BUTITDIDNTTURNOUTTHATWAY!( (PLEASE SEETHELEFTHANDWINGAIRFOILCROSSSECTIONINTHEFOLLOWING PHOTO.)OTHERTHANBUILDINGAWHOLENEWWINGFORTHISPROJECT, THEREWASNOTHINGMOREICOULDDO;AFTERHAVINGPROVEDTHATTHIS AIRPLANEWOULDFLY,IHANDEDITOVERTOITSNEWOWNER! AFTERLOGGINGNEARLY50SUCCESSFULFLIGHTS FLIGHTS,THISAIRPLANEWAS TOTALLYDESTROYEDDURINGACRASHLANDINGONANASPHALTRUNWAY!

Talkaboutauniqueflyer!TheSimitarSloMotion.15showninthe followingphotowasoneofthemostfunairplanesIhaveeverbuilt!Its designwasfeaturedintheJan/87issueofModelAviationmagazine. magazine Thewingwasbuiltonafoamcoreasorderedfromtheaddressmentioned i the in h Model M d lAviation A i i construction i article. i l BillEvans E designed d i danumber b of f [Link]. Thehighpointoftheseairfoilsislocatedjustslightlyaftofthewingleading edge.Thecenterofgravityonthecompletedmodelissetatonlyabout1 inchaftofthewingleadingedge. Elevon(aileron/elevator)controlonthemodelIbuiltutilizedamechanical slidingtrayarrangementwith2servos,asshownintheplans,andthis workedverywell. Theoverallweightofthiscraftwithafull4ouncefueltankwasonlyabout 3lbs lbs.

IusuallyalwaysflewmySloMotionfromsomedriedupsaltflatsalongthecoast [Link] perfect conditionsforflyingthisgliderlikemodel. Aftertakeoffandachievingquiteahighaltitude,Icouldloiterataltitudeinpowered flight g withareducedthrottlesetting gforabout10minutesbeforefuelranoutandthe [Link]!Giventhestrongupdraftsandthemostly stallproofcharacteristicsofthewing,Icouldstayairborneforanindefiniteperiod!My longestsingleflightwasprobablyover45minutes!Ilandedonlyoutofconcernfor remainingbatterypower. ManytimeswhileflyingthismodelIwouldtrimittomaintainashallowturn,set theradioonthegroundforextendedperiods,andjustwatchitdocontinuousturns whilemaintaininglevelaltitude!Itwasatruefunflyer! Laterwhile hil residing idi i inOslo, l Norway,Isold ldthis hi model. d l Inoteonthe h AMAPlans l Service i websitethattheplansforthismodelcanstillbeordered(No.535B);thus,Ifullyintend toordertheseplansandgetonwithbuildinganotherone!

Ihopeyouhavefoundthispresentationtobeofinterestandofpossibleuseto [Link] don tconsidermyselftobeanexpertinradiocontrolledmodel airplanes,[Link] addressis: jetvet@[Link]

ALWAYSKEEPTHEBLUESIDEUP!

Common questions

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To maintain motivation in the hobby, the author advises embracing the excitement and learning involved in bringing one's own design to the sky. He suggests developing skills through constructing models from kits before attempting scratch builds and continuously engaging with unique designs, as reflected in the joy he found with the Simitar Slo Motion .15 model's flying capabilities and planning to build another .

The author highlights that creativity in design can lead to unexpected challenges, as seen with his fourth scratch-built airplane that showed unique and problematic flight characteristics due to design errors. He emphasizes the importance of learning from such failures, continuously iterating designs, and correcting oversights to improve, demonstrated by adjustments like shimming the engine and the decision to build a whole new wing for future projects .

Design choices like wing airfoil shape and engine placement significantly influence flight capabilities. For instance, the author's fourth airplane's incorrect airfoil led to stalls, prompting engine adjustments to improve thrust and stability. Conversely, his Simitar Slo Motion .15 model's wing design, with a carefully set center of gravity, allowed long, stable flights, especially under updraft conditions, showcasing how thoughtful designs can enhance flying performance .

The Simitar Slo Motion .15 model featured wings with high stall-resistance, and control through elevons (aileron/elevator), using a mechanical sliding tray arrangement. The unique design allowed it to sustain flight with reduced throttle for about 10 minutes. Strong updrafts at the flying location allowed for extended flight durations, making it almost stall-proof and enabling flights of over 45 minutes. The airfoil design, with its center of gravity set slightly aft of the wing leading edge, contributed to these characteristics .

External environmental conditions, specifically the strong updrafts present at the Mediterranean location where the Simitar Slo Motion .15 was flown, significantly enhanced its flight experience. These conditions, coupled with the model's aerodynamic stability, allowed for extended flight durations with minimal throttle, showcasing how suitable environmental factors can complement well-engineered designs .

The author addressed stability issues in his fourth scratch-built airplane by shimming the engine to add additional down thrust. During the second test flight, this adjustment eliminated the stall tendencies observed during the first flight. Once at a level altitude, the airplane flew gently at only 1/3 throttle, indicating improved stability .

Before attempting to scratch build radio-controlled model airplanes, it is recommended to construct a couple of models from commercially available kits. This experience assists in understanding the thicknesses of wood (balsa and plywood) needed for structural elements, the types of glue, hardware, and assembly methods. These skills and knowledge help assure the success of the scratch-built project .

Community interaction played a crucial role in the development and success of the author's projects. By promoting the hobby and assisting others, such as helping young Italians and a local boy in Italy, the author fostered enthusiasm and shared knowledge, contributing to broader engagement and skill development in RC model building within the community .

The author balanced trial and error with systematic problem-solving by first identifying issues through initial test flights, such as the stall problem in his fourth airplane. He then applied targeted adjustments, like shimming the engine for added down thrust, systematically testing changes to improve performance. This pragmatic approach allowed for iterative refinement of designs, ultimately leading to successful and stable flights .

The peculiar flight behavior of the author's fourth scratch-built airplane was attributed to an incorrect airfoil design. Although intended to replicate a true Clark Y airfoil, the wing did not meet this specification. The oversight was identified after initial flights showed undesirable stall tendencies and peculiar flight dynamics, not typical of a properly designed Clark Y airfoil .

Scratch Building Radio‐
Scratch Building Radio‐
Controlled Model Airplanes
p
By Dan Pemble
Member Osceola Flyers RC Club
Memb
THE FOLLOWING PAGES FOUND ON A WEB SITE PROVIDE SOME GENERAL
THE FOLLOWING PAGES FOUND ON A WEB SITE PROVIDE SOME GENERAL 
GU
AS A PREREQUISITE TO ANY SCRATCH BUILDING ATTEMPTS YOU
AS A PREREQUISITE TO ANY SCRATCH BUILDING ATTEMPTS, YOU 
SHOULD FIRST 
FOLLOWING THE DESIGN GUIDELINE PAGES, I HAVE INCLUDED EXAMPLES 
OF SOME OF MY OWN SCRATCH‐BUILT PROJECTS – TOGETHER WITH A
OF

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