Product Specification
03248C
MFR 2
Multi Function Relay Mains & Generator Protection & Control
APPLICATIONS
Based on micro-controller technology, Woodward's MFR 2 Multi Function Relay incorporates functions and features for multiple applications (e.g. gensets, hydropower, etc.) in isolated or parallel utility operation. The MFR 2 is designed for generators and switchgear equipment that require independent protection. The ability for the MFR 2 to quickly decouple from the mains when working in parallel with the mains gives complete generator protection for frequency, voltage, and real and re-active power control allowing load/var sharing between as many as eight units.
DESCRIPTION (continued)
Protection (all versions) ANSI #
Mains (59/27) Over-/undervoltage (81O/U) Over-/underfrequency Voltage asymmetry (47) (78) Phase/vector shift Generator (59/27) Over-/undervoltage (81O/U) Over-/underfrequency Overload (32) (32R/F) Reverse/reduced power Unbalanced load (46) Re-active power monitoring (40Q) Loss of excitation Time-overcurrent (50)
Generator and mains protection Synchronization for two breakers Frequency and voltage matching Real power control Power factor control Load/var sharing Counters for kWh, operating hours, maintenance call Programmable relay outputs PC and front panel configurable CAN bus based communication Microprocessor technology for flexible and reliable operation CE marked UL/cUL Listed
DESCRIPTION (MFR 2/PSV)
The Series of MFR 2 Multi Function Relays consists of three models. The MFR 2/PSV is the base model. The MFR 2/PSVA has additional features, and the MFR 2/PSVT is for special applications.
Controller (all versions)
Synchronizer for 2 CB Discrete raise/lower for n/f/V/P/Q Speed/frequency/real power Voltage/power factor Isolated operation Mains parallel operation Load/var sharing (up to 8 units) Dead bus operation
Features (all versions)
Battery voltage monitoring kWh/[Link]/start/maintenance counter 4 configurable discrete alarm inputs 4 configurable relays Two-line LC display Synchroscope Multi level password protection Configuration directly or via PC CAN bus communication
MFR 2/PSVA (unique features)
MFR 2/PSVA additionally includes: (81RL) df/dt (ROCOF) 2 conf. analog outputs (20 mA) 2 conf. pulse outp. for kWh/kvarh Real power set-point input (20 mA)
MFR 2/PSVT (unique features)
MFR 2 for generator protection and synchronization of 1 CB incl. a step-up transformer (in other respects as MFR 2/PSV)
SPECIFICATIONS
Accuracy ....................................................................Class 1 Power supply ..............................................24 Vdc (+/-30 %) Intrinsic consumption ............................................max. 15 W Ambient temperature ..........................................-20 to 70 C Ambient humidity ............................... 95 %, non-condensing Voltage Rated: [1] 57/100(120) Vac or [4] 230/400 Vac [1] max. 150 Vac or [4] max. 300 Vac VL: Setting range: [1] 50 to 125 Vac or [4] 50 to 440 Vac Measuring frequency .........................50/60 Hz (40 to 70 Hz) Linear measuring range up to .................................1.3Vrated Input resistance ............................... [1] 0.21 M, [4] 0.7 M Max. power consumption per path ............................. 0.15 W Current ............................................[../1] ../1 A or [../5] ../5 A Current-carrying capacity ................................ Igen = 3.0Irated Imains = 1.5Irated Load....................................................................... < 0.15 VA Rated short-time current (1 s) .....[../1] 50Irated, [../5] 10Irated Discrete inputs ........................................................ isolated Input range..............................................18 to 250 Vac or dc Input resistance .............................................. approx. 68 k Relay outputs........................................................... isolated Contact material ........................................................ AgCdO Load (GP)...........................24 Vdc@2 Adc, 250 Vac@2 Aac Pilot duty (PD) ............................................... 24 Vdc@1 Adc Analog output .......................................................... isolated Type ....................................... 0/4 to 20 mA, freely scaleable Resolution ............................. 8/12 Bit (depending on model) Max. load 0/4 to 20 mA................................................ 500 Insulating voltage .................................................. 3,000 Vdc Housing ................................Type APRANORM DIN 43 700 Dimensions................................................. 14472122 mm Front cutout ........................................................ 13867 mm Connection .......................... screw/plug terminals depending on connector 1.5 mm or 2.5 mm Front.......................................................... insulating surface Protection system..........................................................IP 21 Weight ...................... depending on version, approx. 1,000 g Disturbance test (CE) ............................ tested according to applicable EN guidelines Listings ................... UL/cUL listed (voltages up to 300 Vac) ordinary locations, file E212970
DIMENSIONS
Configuration port Configuration port
Front view
72
65
Bottom view
116 8
DIN rail mount option (please order brackets P/N 8923-1023)
50
27
35
Back view with connecting terminals
48 X1 X5 80 65 50 87
25
144
139
179
70 0
75 60
54 24
2004-11-11 | MFR 2 Dimensions [Link]
WIRING DIAGRAM (MFR 2S/PSVA; others upon request)
up to 7 additional generators (each via one MFR 2)
9 10 80 81 82 83 84 85 86 87 X1 X2 X3 X4 X5
CAN-H GND
Control room SPS PC
Interface CAN bus
Termination
For wiring diagrams of MFR 2/PSV and MFR 2/PSVT ==> manual 37131.
Impulse output kWh Open Collector
Impulse output kvarh Open Collector
0V
IA
Analog output 0/4 to 20 mA
IA
Analog output 0/4 to 20 mA lower raise SPEED / POWER Three-position controller
Drive
50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8
Standard in PSVA
lower raise
VOLTAGE / [Link] Three-position controller
Analog input 0/4 to 20 mA - Setpoint value: Real power kW
Generator voltage L3 Generator voltage L2 Generator voltage L1
Relay 1
Relay 2 s1 (k) Generator current L3 s2 (l) Relay 3 s1 (k) Generator current L2 s2 (l) Relay 4 s1 (k) Generator current L1 s2 (l) Ready for operation Reply: GCB is open
MFR 2S/PSVA (Multi Function Relay)
Common Alarm input 4 Alarm input 3 Alarm input 2 Alarm input 1 Blocking of mains protection External acknowledgment Isolated operation ON Not used Common Common (terminal 3/4/5/6/53/54) Release monitoring Switching set point 1 <---> 2 Enable GCB 0 Vdc 24 Vdc N 8 7 6 5 4 3 2 1
7 33 34 35 36 60 61 62 63 64 65 18 19 37 38 43 44 45 46 47 48 70 71 72
GCB
Command: close GCB
#2Battery
NO/#1 NC NO/#1 NC NO/#1 NC
#2Battery or another power supply; terminal 60 is pos. or neg. signal
Command: open GCB L2 Busbar voltage L1 Reply: MCB is open Enable MCB
NO/#1 NC NO/#1 NC NO/#1 NC NO/#1 NC
#1configurable during setup (NO/NC)
MCB
Command: close MCB
#2Battery #2Battery
Command: open MCB s1 (k) Mains current L1 s2 (l) Mains voltage L3 Mains voltage L2 Mains voltage L1
Subject to technical modifications.
2004-11-11 | MFR 2 Wiring Diagram [Link]
SINGLE LINE DIAGRAM (typical application PSVT)
poss. MCB GCB
G
VgenHV Igen
MFR 2/PSVT
VgenLV
Vmains
Imains
The socket for the PC configuration is situated on the side of the unit. This is where the DPC has to be plugged in.
CAN-L
GATEWAY GW 4
0V
Standard in PSVA
TYPICAL APPLICATIONS
Woodward PO Box 1519 Fort Collins CO, USA 80522-1519 1000 East Drake Road Fort Collins CO 80525 Ph: +1 (970) 482-5811 Fax: +1 (970) 498-3058
MFR 2 PSVA 2 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 4 4 2 9 9 9 84401287 84401735 PSV
MFR 2
ANSI
27 59
Distributors & Service Woodward has an international network of distributors and service facilities. For your nearest representative, call the Fort Collins plant or see the Worldwide Directory on our website.
81O 81U 47
52
79 90
78 81RL
Corporate Headquarters Rockford IL, USA Ph: +1 (815) 877-7441 [Link]
25
52
79
25
27 59 50 32 32R 12 38 39 32F 40Q 46 55 90 74
I/O 0/4..20mA RS232 CAN
81O 81U
49
Subject to technical modifications. This document is distributed for informational purposes only. It is not to be construed as creating or becoming part of any Woodward Governor Company contractual or warranty obligation unless expressly stated in a written sales contract. We appreciate your comments about the content of our publications. Please send comments including the document number below to stgt-doc@[Link]
Control Breaker Synchronization Isolated single-unit operation Mains parallel operation Accessories kWh counter kvarh counter Operat. hours/start/mainten. counter Configuration via PC #1 Protection Gen.: Over-/undervoltage Mains: over-/undervoltage Gen.: Over-/underfrequency Mains: over-/underfrequency Mains: Voltage asymmetry Mains: phase/vector shift Mains: df/dt (ROCOF) Gen.: Overload Gen.: Reverse power Gen.: Reduced power Gen.: Unbalanced load Gen.: Re-active power Gen.: Loss of excitation Gen.: Time-overcurrent Controller Discrete raise/lower: n/f & P Discrete raise/lower: V & Q Active power setp.: 0/4 to 20 mA Load/var sharing I/O's Discrete alarm inputs (config.) Relay outputs (config.) Analog outp. 0/4 to 20 mA (conf.) Impulse output for kWh/kvarh CAN bus communication #2 Listings/Approvals UL/cUL listed Product Number P/N Measuring inputs 100 Vac, ../5 A Measuring inputs 400 Vac, ../5 A
25
2 9 9 9 9 9 9 9
59/27 59/27 81O/U 81O/U 47 78 81RL 32 32R 32F/37 46 40Q 50/51*
9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 4 4 9 9 84401286 84401734
74
84401593 84401594
* not according to ANSI guidelines (two-step protection instead of inverse time characteristic) #1 Cable incl. software necessary (DPC, Product Number P/N 5417-557) #2 Remote monitoring, control, configuration (GW 4 could be used for several interfaces)
For more information contact:
Woodward Governor Company, 2003 All Rights Reserved
03248C - 05/1/S
PSVT 1 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 4 4 9 9
