DATA SHEET
Nomor Dokumen TPK-DS-20-005-A4 LPG FILLING PUMP P-001/002/003/004/005/006 Rev. : 2 Nomor Halaman 1 dari 5
PEMBERI KERJA KONTRAKTOR NAMA PROYEK
: PT PERTAMINA (PERSERO) : PT WIJAYA KARYA (PERSERO) TBK : RELOKASI DEPOT LPG TANJUNG PRIOK BERIKUT SARFAS PENUNJANGNYA : DEPOT LPG TANJUNG PRIOK : 53 / F30000 / 2010 S5
LOKASI NOMOR KONTRAK
2 1
10 / 06/ 11 18 / 02/ 11
5 5
IFA IFA
RMN RMN RMN DIBUAT OLEH
DDK DDK DDK DIPERIKSA OLEH
NVD NVD NVD
0 REV
11/01/11 TGL
5 HAL
IFR/IFA URAIAN
DISETUJUI OLEH PT. WIJAYA KARYA (PERSERO) Tbk
DATA SHEET
Nomor Dokumen TPK-DS-20-005-A4 LPG FILLING PUMP P-001/002/003/004/005/006 Rev. : 2 Nomor Halaman 2 dari 5
REVISION SHEET
No. Rev. 0 1
Date
11/01/11 18 / 02 / 11 IFR / IFA IFA
Description
-Perubahan QA and Inspection Testing (Hal 5): -Hydrotest Non WIT -Retest on seal leakage deleted -Soud Level test WIT 2 10 / 06 / 11 IFA -Perubahan QA and Inspection Testing (Hal 5): -Inspection required for casting -Perubahan material pompa (Hal 3)
DATA SHEET
DOCUMENT NO.
LPG FILLING PUMP P-001/002/003/004/005/006
TPK-DS-20-005-A4
REV : 2 PAGES : 3 OF 5
REVISION
1 Client: PT. PERTAMINA (PERSERO) Project: Relokasi Depot LPG [Link] Berikut Sarfas Penunjangnya Item 2 Service: LPG FILLING PUMP Location: TANJUNG PRIOK JAKARTA No. 6(six) Motor * Mfr's Main driven by Manufacturer : 3 No. of units : * * Model 4 Spare driven by Pump serial No. 5 OPERATING CONDITIONS LIQUID 83,50 LPG mix (propane 50% : butane 50%) Liquid Name 6 Capacity : Min m3/hr Hazardous 167 7 Normal Flamable Others m3/hr 2 6,1538 / 7,0628 20 / 30 / 38 8 Suction pressure : min / max Pumping Temp (min / nor /max ) (C) kg/cm -A 9 Suction pressure : operating 10 Discharge press. at Nozzle 11 Differential pressure 12 Differential head 13 14 15 16
Hydraulic power
kg/cm2-A kg/cm2-A kg/cm2-G m
kW
6,2422 12,0072 6,4387 121
29,29
Vapour Pressure Spesific Gravity Viscosity (cP) Spesific Heat
(kg/cm2-A) (cP) (kJ/kg.K) (mg/kg) (mol fraction)
6,0555 0,56 0,15
NPSHA Process Variation Starting Condition
2,6 Open Valve
Chloride concentration H2S concentration
Corrosive / abresive agent
Yes, by ethyl-merchaptant
MATERIAL
Annex H class Min design temperatur Reduced-hardness material required Barrel / case Impeller Case / impeller wear ringss Shaft Diffusers S5 * * * * * * * * * * * * Closed (kW) % Thermal Stable Prefered Operation region Allowable Operation region Max Head @ rated impeller Max power @ rated impeller NPSHR at Rated flow Max suction spesific speed (Nss) Max sound press level Est. soundpressure level (m3/h) (m3/h) (m3/h) (m3/h) (m) (kW) (m) (dBA) (dBA) * * * * * * to to * * * 11000 85 @ 1m * * *
17 Srevice : 18 19 20 21 Location 22 23 24 25 26 Site Data 27 28 29 30 31 32 Unusual Condition 33 34 Type 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Dust
Auto Start-Stop Intermittent Paralel Op. req'd
SITE DATA
Indoor Outdoor Under roofOpen shelter Heated Unheated Electrical Area Classification : Class 1(one) GR D Zone 1 (one) Winterization Tropicalization Altitute (m) Barometer (max) 1,25 (Kg/cm2-A) Range of ambient temp : min / max : 23 / 35 C
Relative Humidity : min / max :
Fumes
PERFORMANCE
Proposal curve no RPM Impeller diameter : (rpm) (mm) (mm) (mm)
Rated Max Min
75 / 100
Others
Impeller Type Rated Power Efficiency Minimum Continuous Flow :
DRIVER TYPE
Induction Motor Gear Steam Turbin
Others
MOTOR DRIVER
Motor supplied by Pump manufacture
Manufacture kW RPM Type Frame Enclosure Cooling methode Volts / Phase/ Hertz Insulation Temperatur rise Full Load Amps Loked Rotor Amps
* * * Squirel cage motor Horisontal IP55 TEFC 400 / 3 / 50 Class F Class B * * VSD * * UP Down / / (N) (N) * *
UTILITY CONDITION
Voltage Phase Hertz Electricity Drivers 400 3 50 Heating System voltage dip Max. Press Max Temp Min Press Min Temp Steam Drivers Heating Cooling water Supply temp / Max return temp Nor. Press / Design temp Min. Ret. Press / Max allow. D.P. Chloride concentration
51 Starting Method 52 Bearings (Type/Number) 53 Radial 54 Thrust 55 Vertical Thrust Capacity 56 57 58
(C) (kg/cm2-A) (kg/cm2-A) (ppm)
DATA SHEET
DOCUMENT NO.
LPG FILLING PUMP P-001/002/003/004/005/006
TPK-DS-20-005-A4
REV : 2 PAGES : 4 OF 5
REVISION
1 Client: PT. PERTAMINA (PERSERO) Project: Relokasi Depot LPG [Link] Berikut Sarfas Penunjangnya Item 2 Service: LPG FILLING PUMP Location: TANJUNG PRIOK JAKARTA No. 6(six) Motor * Main driven by Manufacturer : Mfr's 3 No. of units : * 4 Spare driven by Pump serial No. Model CONSTRUCTION SURFACE PREPARATION AND PAINT 5 CCW * CW 6 Rotation : Manufacture Standard Others 7 Pump Type : 8
9 Casing Mounting :
OH2 OH3 OH6
Pumps :
Pump Surface Preparation
Others Inline Others Centerline
See Note 5.9 See Note 5.9 See Note 5.9
Primer Finish Coat Baseplate :
10 11 Casing Type :
12
Single Volute
*
Multiple Volute Diffuser
Baseplate Surface Preparation Primer
See Note 5.9 See Note 5.9 See Note 5.9
13 Case Pressure rating : 14
15
Max all. working press. Hydrotest Pressure Nozzle Connection
(kg/cm2-A) (kg/cm2-A)
(C)
Finish Coat
*
Flange rating
Shipment :
Domestic Export Outdoor storage more than 6 month
16 17
18
Size (in) Piping Pump
Facing RF RF Facing RF RF
Position End Top
Export boxing required
# 300 10 * 19 Suction # 300 6 * 20 Discharge 21 Pressure Casing Aux. Connection : Flange rating Size (in) 22 See Note 5.7 * 23 Drain See Note 5.7 * 24 Vent 25 Warm-up 26 Balance / leak-off 27
Machiined and studded connection
Spare rotor assembly packege for :
Horisontal Storage Type of shipping preparation Vertical Storage
HEATING AND COOLING
Heating Jacket required Cooling water piping plan C.W piping : Pipe C.W Piping Material Tubing Fittings Cooling required
28 Cylindrical threads required 29 Rotor :
30
Component balance to iso 1940 G1.0
S. Steel Cooling water requirement Bearing Housing
C. Steel
Galvanized
31 Coupling : 32
33
Manufacture
(m3/h) (m3/h)
Tubing Pipe
Metaflex or Eq
Model
Flexible spacer Non lubricated 1,5
Heat Exchanger
Rating (kw per 100r/min)
Lube type
Service Factor
Steam Piping
34 35
36
* (mm) Spacer Lenght Coupling balanced to iso 1940-1 G.6.3
Coupling Per ISO 14691
BEARINGS AND LUBRICATION
Bearings (Type/Number) :
Radial
Thrust
37 38
39
Coupling Per ISO 10441 Coupling Per API 671
Non-Spark Coupling guard
Antifriction bearing Antifriction bearing
/ /
Purge Oil Mist Pure oil mist
* *
Lubrication :
Grease
40 Coupling Guard Standard Per 41 Mechanical Seal : 42 Standard 43 Manufacture 44 Model 45 Size 46 API Plan : Flush 47
48 Auxilliary
Oil flooded
API 682 * * *
* *
Constant level oiler preference Oil Visc Iso grade
INSTRUMENTATION
Accelerometer
Provision for mounting only Flat surface required Pressure gauge type
49 Base Plates : 50
51
Api baseplate number Non grout construction Others
MASSES (KG)
Pump *
52 53
54
55 56
57
Driver Gear BasePlate Total
* N/A * *
DATA SHEET
DOCUMENT NO.
LPG FILLING PUMP P-001/002/003/004/005/006
Project: Relokasi Depot LPG [Link] Berikut Sarfas Penunjangnya Location: TANJUNG PRIOK JAKARTA Motor * driven by Manufacturer : * driven by Pump serial No.
TPK-DS-20-005-A4
1 Client: PT. PERTAMINA (PERSERO) 2 Service: LPG FILLING PUMP 6(six) Main 3 No. of units : 4 Spare 5 SPARE PART
6
Start-Up
Specify
REV : 2 PAGES : 5 OF 5
Item No. Mfr's Model
Non WIT WIT
QA INSPECTION AND TESTING
Observe
Hydrostatic Performance
7 8
9
Normal Maintenance Recomended 2 year spare part
1 1
OTHER PURCHASER REQUIREMENT
Coordination meeting required Maximum discharge pressure to include Max. relative density Max Dia. Impeller and/or mo of stage
Retest on seal leakage NPSH True Peak velocity data
10 11
12
Complete unit test
Sound level test Cleanliness prior final assembly
13 14
15
Operation to trip speed Connection design approval
Torsional analysis required Torsional analysis report
Nozzle load test
Check for co-planar mounting pad Mechanical run until oil temp. stable Mechanical run after oil temp. stable 4 h mech run test Resonance Test Auxillary equipment test
16 17
18
Progess report
Outline of procedure for optional test Additional data requiring 20 year retention
19 20
PIPING AND APPURTENANCES
21 Manifold piping to single connection
Impact Testing Vendor keep repair and HT record Vendor submit test procedures Vendor submit test data within 24 h
22 23
24
Vent
Drain
Cooling water
Mount Seal reservoir off baseplate
Flanges req'd in place off socket weld unions
ASTM A153 Galvanized
25 Connection Bolting 26 PTFE Coating
27
Painted
Include plotted vibration spectra Submit inspection check list
SS
28 29
30 33
Installation List in proposal
QA INSPECTION AND TESTING
Shop Inspection Test with substitute seals Perf. Curve approval Material certification required Casing Others Casting repair procedure approval required Inspection required for connection welds Impeller Shaft
34
35
36
37
38
39
40
41 42
Mag. Particle
radiographic Inspection required for casting
Liquid penetrant
Ultrasonic
43
44 45
Mag. Particle
Liquid penetrant
Ultrasonic
46
47 48 50 51
radiographic Hardness test required Additional subsurface examination
For Method
REMARKS
52 Unless otherwise specified, API-610 10th Edition shall govern. 53 * = Vendor to Advise
54 5.1. Electric motor shall have minimum enclosure Eex de, TEFC and min. IP 55 enclosure with winding insulation of class F and have +/- 10% voltage
55
variation and applicable for VVVF application.
56 5.2. Electric motor shall be refer to Electrical Specification LV Induction Motor TPK-SP-30-004-A4 57 5.3. NPSH test shall be conducted in case of margin NPSH less than 1 meter 58 5.4. Anti condensation heaters shall be provided for motors rated 3.7 KW or above and be suitable for 230V AC, 50Hz, single phase power supply 59 5.5. Constant level oiler shall be provided by vendor 60 5.6. Drain piping connection shall be end on edge of baseplate 61 5.7. Vendor shall be provide flange to attach the pumps on piping connection comply with ASME B 16.5, ANSI 300# WNRF except for flange 1" and below shall be 800# 62 63 5.8. The pump shall be design and tested as per API-610 latest eddition 64 5.9. Painting shall refer to Painting Spesification TPK-SP-20-001-A4 65 5.10. Motor RPM shall be 1500 RPM or 3000 RPM 66
REVISION
