Intrinsic Safety for Conventional I/O
Benefits of Integrated IS Interfaces
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Welcome to the new MTL4500/5500
MTL4500 Series NEW series building on the industry standard MTL4000
FASTER to install
IMPROVED performance ADDITIONAL features make for simple project application MORE I/O channels giving the highest packing density
CONTINUED support for our customers installed base of MTL4000 Series.
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Uniformity in MTL Isolator Ranges
MTL4500 backplane and MTL5500 DIN rail ranges coming together
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Universal Housing
Universal Housing and PCB is transformed by the addition of standard components into either the MTL4500 or MTL5500
MTL4500
MTL5500
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2 port and 3 port isolation
2 port isolation (MTL4000)
Hazardous circuits isolated from safe area circuit and power supply
Haz area (Field)
Safe area (System) Power supply
3 port isolation (MTL4500)
Hazardous, safe and power circuits isolated from each other. Safe area (System) Power supply
Haz area (Field)
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Compatible with MTL4000
Product compatibility: Support installed base Extended product life MTL4500 will fit on existing backplanes
MTL4500 builds upon the heritage of MTL4000 and maintains the legacy of the series.
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Compatibility with MTL4000
Existing MTL4000 installations can accept MTL4500 modules Retrofit kit to add the new mounting clips for MTL4500 (MCK45) Installed base supported for many years
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MTL4500 series backplanes
The MTL4500 modules are designed for easy integration with DCS. Custom backplanes carry the I/O modules of the DCS or replace the field termination assemblies. Modularity of the interface matches the I/O cards of the system. Provides both galvanic isolation and intrinsic safety.
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Integrated DCS solutions
Examples of key DCS solutions Honeywell
Yokogawa
Invensys
The major advantages of utilising MTL4500 Series are realised through the integration with the DCS systems.
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Generic backplanes - CPS
Standard range of backplanes with screw-clamp safe-area terminals Mounting accessories for DIN-rail, flat surface or 19 racks Other accessories for tagging and cable screen earthing
CPS04 CPS08 CPS16 CPS24
4 modules 8 modules 16 modules 24 modules
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Generic backplanes - CPDYN
Standard range of backplanes plug-in connectors for use with Tyco Dynamic series connectors Mounting accessories for DIN-rail, flat surface or 19 racks Other accessories for tagging and cable screen earthing
CPDYNB CPDYNA
16 modules 8 modules
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MTL4500 series isolator overview
Different color label for different signal type identification
White Digital input Red Digital output Blue Analog input Green Analog Output Orange Temperature input Grey - Dummy
Hazardous area pluggable connector
Redundant connectors for system cable connection HART connectors for linking several backplanes and also for connection to HART Communication Module 2 x Power alarm contact output with LEDs Redundant 24VDC power input connector Cooper Industries/MTL Confidential
Optional tag holder for individual isolator identification by tag number Various backplanes for: 8, 16, 32, 64 IO points
Clip mechanism for fast installation and removal
Simple modular approach
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Cost and space saving - high reliability
Hazardous area Hazardous area trunking Safe area trunking DIN rail isolators DCS termination unit
DCS
Point to point wiring Multicore cable
MTL4000
DCS
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Line Monitoring (LFD)
LFD available for all AI, AO, DI and DO 4-20mA has LFD by default AO has choice of s/c only or both s/c & o/c DI has different methods of alarming:
LED only LED + separate alarm relay output (grouped on b/p) LED + feedback into systems control signal via b/p
DO usually loop-powered so LFD not reqd.
But sometimes needed so separate alarm relay output available (grouped on backplane)
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DCS Specific Per Channel LFD
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DCS Specific Per Channel LFD
Backplane allows conditioning components to be used in the loop to promote different responses appropriate to the requirements of the DCS or End-User
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Customised to meets your needs
HART signals Custom FTA
HART Interface
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MTL4000 to MTL4500 series DIs
Model
MTL4501-SR MTL4510 MTL4510B MTL4511 MTL4513 MTL4514
Function
failsafe D.I., SIL3 4ch D/I solid state o/p 4ch multi-function 1ch changeover o/p 2ch solid-state o/p 1ch relay o/p & LFD o/p
Supercedes
MTL4113P --MTL4015 MTL4013 MTL4014
MTL4516
MTL4516C MTL4517
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2ch relay o/p
2ch changeover o/p 2ch relay o/p & LFD o/p
MTL4016
-MTL4017
Digital inputs
Phase reversal and LFD on all models Multi-function module, e.g. MTL4510B
1 input - 2 outputs
start-stop latching function
mono-stable outputs (1sec pulse) 2ch with separate LFD per channel
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MTL4000 to MTL4500 series DOs
Model
MTL4521 MTL4523 MTL4523R MTL4523L MTL4524 MTL4524S
Function
loop-pwd solenoid driver solenoid driver + LFD solenoid driver + LFD rev loop-powered + LFD sol. drive, switch & override sol. drive, switch & override
Supercedes
MTL4024 MTL4023 MTL4023R -MTL4021 MTL4021S
MTL4525
sol. drive, switch & override
MTL4025
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Digital outputs
For critical applications loop-power is often preferred for digital outputs Until now detection of line faults was only implemented in bus-powered modules The new MTL4523L is loop-powered and signals line faults when the output is energised
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MTL4000 to MTL4500 series AIs
Model MTL4541
Function Tx. Repeater, smart
Supercedes --
MTL4541A
MTL4541AS MTL4541B MTL4541P MTL4544 MTL4544A MTL4544AS MTL4544B
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Tx. Repeater, smart, pass input
4541A with current sink Tx. Repeater, smart, 2port Tx. Repeater, smart, power 2ch, Tx. Repeater, smart Tx. Repeater, smart, pass input 4544A with current sink 2ch, Tx. Rep, smart, 2port
MTL4041A
-MTL4041B MTL4041P ---MTL4044
Analogue inputs
Dual-channel module reduce footprint
Also provides 1in2out function
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MTL4000 to MTL4500 series AOs
Model MTL4546 MTL4546C MTL4549 MTL4549C
Function Current driver, smart Current driver, smart 2ch Current driver, smart 2ch Current driver, smart
Supercedes MTL4046/4045B MTL4046C/4045C ---
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Analogue outputs
Dual-channel x549 module reduces footprint New Y version to replace C version for open-circuit only LFD
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MTL4000 to MTL4500 series others
Model MTL4526 MTL4532 MTL4533 MTL4561 MTL4575 MTL4581 MTL4599 MTL4599N Function 2ch relay output pulse input isolator vibration probe interface 2ch fire & smoke detect Temperature converter mV isolator dummy isolator feedthrough module Supercedes MTL4216 MTL4032 MTL4031 MTL4061 MTL4073 MTL4081 MTL4099 MTL4099N
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Other functions
Full range of THC and RTD inputs (Pt, Cu, Ni) with linearisation Fast response to input signal change configurable for 100, 200, 500msec Relay output gives process high or low alarm facility or early THC burnout Dual-channel vibration and temperature modules
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DIN-rail mount MTL5500
Easy to apply by clipping onto standard DIN rail and with pluggable connections. Full range of accessories for projects large or small. Work alongside existing MTL5000 Series to enhance, extend and prolong equipment life.
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MTL5500 features
Full range of application functions, shared with MTL4500 Binary inputs (switches and prox sensors) Binary outputs (solenoid valves) Analogue inputs (process transmitters) Analogue outputs (positioners, I/P converters) Temperature inputs (thermocouples, RTDs) Other I/O signals (F&G, vibration, pulse, relay, etc)
Compatible with MTL5000 protecting existing
installations
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