International Standards for mining Safety on Machines and Explosion Protection
Assessor of mines Dr. Ing. Elmar Fuchs Germany
Technical Director of VDMA
FABERG 2009-03-03
Elmar Fuchs
Dr.-Ing. ,Assessor of mines 51 years, married, 2 children, until 2007: Head of Division Safety, Explosion, fire prevention and protection, Rescue organisation, ventilation,degassing and climate, DSK AG since 2004: Director of National, european and international Standardisation in safety for machines -appreciated specialist for mining Technical director of VDMA Manager Geo&Safety Consult
FABERG 2009-03-03
Courriers 1906 (France)
FABERG 2009-03-03
European Directives
FABERG 2009-03-03
Explosion protection and prevention in mining
Equipment Equipment means machines, apparatus, fixed or mobile devices, control components and instrumentation thereof and detection or prevention systems which, separately or jointly, are intended for the generation, transfer, storage, measurement, control and conversion of energy for the processing of material and which are capable of causing an explosion through their own potential sources of ignition. Protective systems Protective systems means design units which are intended to halt incipient explosions immediately and/or to limit the effective range of explosion flames and explosion pressures. Protective systems may be integrated into equipment or separately placed on the market for use as autonomous systems. Components Components means any item essential to the safe functioning of equipment and protective systems but with no autonomous function.
FABERG 2009-03-03
CEN/TC 305/WG 5
Equipment and protective systems for mining
Convenor: Dr. Fuchs, Germany Secretary: Blasgude, DIN/FABERG, Germany Members: Austria, Czech Republic, France, Germany, Italy, Poland, Spain, Sweden, United Kingdom EN 1127-2:2002-04 Explosive atmospheres - Explosion prevention and protection - Part 2: Basic concepts and methodology in mining Subgroup 1 Explosion barriers in underground mines EN 14591-2:2007-03 Explosion prevention and protection in underground mines - Protective systems - Part 2: Passive water trough barriers EN 14983:2007-03 Explosion prevention and protection in underground mines - Equipment and protective systems for firedamp drainage
6
Subgroup 2 Equipment for firedamp drainage for underground mines
FABERG 2009-03-03
CEN/TC 305/WG 5
Equipment and protective systems for mining
Subgroup 3 Extinguishing systems for road headers EN 14591-4:2007-07 Explosion prevention and protection in underground mines - Protective systems - Part 4: Automatic extinguishing systems for road headers EN 14591-1:2004-09 Explosion prevention and protection in underground mines - Protective systems - Part 1: 2-bar-explosion proof ventilation structure EN 1710:2005-11 Equipment and components intended for use in potentially explosive atmospheres in underground mines
7
Subgroup 4 2-bar explosion proof ventilation structure
Subgroup 5 Requirements for machines in potentially explosive atmospheres in mines
FABERG 2009-03-03
Explosion protection for mining in Europe
Statutory Principles Integrated Explosion protection
EC-Explosion Protection Directive 94/9/EC (ATEX-Directive) EC-Machinery Directive 98/37/EG
Prevention of ignition sources Limitation of explosion effects Prevention of potentially explosive atmospheres
Basic standards
EN 1127-1 Basic concepts and methodology EN 1127-2 Basic concepts and methodology for mining
Equipment
Group standards and product standards
Protective Systems
EN 14591-1 2-bar explosion proof ventilation structures EN 14591-2 Water trough barriers EN 14591-4 Extinguishing systems for road headers
System Standard
EN 14983 Firedamp drainage
EN 13463-1 Non-electrical equipment Basic method EN 1710 Category M2 Equipment EN 50303 Category M1 Equipment
FABERG 2009-03-03
Relationship Equipment Category Hazardous condition (according to EN 1127-2)
Category Designed for condition May be used also in condition
M1
Firedamp and/or flammable dust
1 (explosive atmosphere)
2 (potentially explosive atmosphere)
M2
Firedamp and/or flammable dust
2 (potentially explosive atmosphere)
FABERG 2009-03-03
EN 50303 CH4-Measuring devices (M1 equipment)
FABERG 2009-03-03
10
CO-Messeinrichtung
CO-Messeinrichtung
CO- Measuring devices
FABERG 2009-03-03
11
Monitoring with stationary measurements devices in the air flow
CO- and CH4-measurement point
CO-measurement device
CH4-measurement device
FABERG 2009-03-03
12
Explosion protection and prevention in mining Control of measuring data in a surface safetycontrol room
FABERG 2009-03-03
13
Firefighting with nitrogen inertisation
nitrogen tube airlock 1
goaf
open fire airlock 2 2. nitrogen tube (if needed)
airlock 3
Full space inertisation
nitrogen tube
goaf
suspected spon com fire
Goaf inertisation
FABERG 2009-03-03
14
Mobile underground combustible gas analysing system
FABERG 2009-03-03
15
Observing the explosion risc with the Explosion diagram of Fuchs/Culmann
FABERG 2009-03-03
16
Construction of seals
angled filling pipe 50 mm
filling pipe 50 mm
inertisation pipes 150 mm telephone cable sniffing pipe 50 mm
seal pipe 0,7 m
dewatering pipe (syphon type)
l D [m]
bz [N / mm 2 ]
0,7 a[m]
lD = Seal length a = Width or height of roadway (whichever is larger) at the seal construction site
bz = Flexural strength of concrete
FABERG 2009-03-03
17
EN 14591-1 2-bar-explosion proof ventilation structure
Viewing direction from south (Explosion side) Viewing direction from north 18
FABERG 2009-03-03
Explosion barriers
Rock-dust explosion barriers are useful against coaldust explosions and are not used in German coal mines any more Water explosion barriers are useful against coal dust and methane explosions Water explosion barriers are constructed as -concentrated barrier (200 l/m roadway cross-section) in main roadways every 400 m -distributed barrier in gate roadways (1 l/m roadway-volume) equally distributed over the length of roadway
water trough
FABERG 2009-03-03
19
EN 14591-2 Water trough barriers
FABERG 2009-03-03
20
EN 14591-2 Water distribution
FABERG 2009-03-03
21
Explosion protection and prevention in mining Extinguishing System for road headers
FABERG 2009-03-03
22
EN 14591-4 Automatic explosion extinguishing system for road headers
FABERG 2009-03-03
23
Explosion protection and prevention in mining
EN 14983: FiredampDrainage
Gasdrainage in the roof and the bottom of a longwall face
FABERG 2009-03-03
24
Explosion protection and prevention in mining
Borehole Drainage tubes
Drilling machine in a gallery
FABERG 2009-03-03
Water separator
Measuring Devices
25
Explosion protection and prevention in mining
Detektor for ventiation volume CO-Detektor CH4-Detektor
CO
CH4-Detektor CO-Detektor Volume Detektor
FABERG 2009-03-03
M CO V
26
EN 14983 Firedamp drainage in above ground
FABERG 2009-03-03
27
EN 14983 Firedamp drainage station
FABERG 2009-03-03
28
ISO/IEC 80079-xx (EN 1710) Equipment and components intended for use in potentially explosive atmospheres in underground mines
Main Characteristics of the Standard All types of equipment to be used in underground mines with explosive atmospheres have to comply with this standard Requirements for both explosion protection and fire protection (as far as fire can be an ignition source) Requirements for both non-electric and electric equipment (as far as they are not dealt with in other standards) Ignition hazard assessment has to be carried out for the whole machine including interconnections, such as cables or electrical supply system Ignition data has been examined, as a basis for the equipment included in the standard
29
FABERG 2009-03-03
ISO/IEC 80079-xx (EN 1710) Equipment and components intended for use in potentially explosive atmospheres in underground mines
Content
1 2 3 4 4.1 4.2 4.3 4.4 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6 7 Scope Normative references Terms and definitions Requirements for equipment (machines) and components General Ignition hazard assessment Non-electrical equipment and components Electrical equipment and components Additional requirements for specific equipment and components Cutting and stripping equipment Rope haulages for level and inclined transport Fans Diesel engines Air compressors Drilling equipment and components Brakes Traction batteries, starter batteries and vehicle lighting batteries Optical fibres used on machines and electromagnetic radiation from components on machines Fire protection 30 Information for use
FABERG 2009-03-03
EN 1710 Equipment and components intended for use in potentially explosive atmospheres in underground mines
Scope Requirements for the construction and marking of equipment that may be an individual item or form an assembly. This includes machinery and components placed on the market by a single supplier for use in mines endangered by firedamp and/or combustible dust. Prevention of ignitions of explosive atmospheres caused by burning (or smouldering) of combustible material used in the construction of the equipment if such items could be an ignition source.
31
FABERG 2009-03-03
EN 1710 Equipment and components intended for use in potentially explosive atmospheres in underground mines
4 Requirements for equipment (machines) and components
4.1 General
Ignition hazard assessment according to EN 13463-1 (non-electrical) and IEC 60079-0 (electrical)
All electrical and non- electrical equipment and components for use in a potentially atmosphere shall be designed and constructed to good engineering practice and in confirmity with requirements of group I category M2 equipment to ensure avoidance of any ignition source
32
FABERG 2009-03-03
EN 1710 Equipment and components intended for use in potentially explosive atmospheres in underground mines
4 Requirements for equipment (machines) and components
restrict the maximum surface temperature meet the electrostatic requirements restrict the use of exposed light metals perform tests on non-metallic parts on which the ignition protection depends to ensure they will not deteriorate in the conditions of use in mines and cause the protection to be lost
In particular:
FABERG 2009-03-03
33
EN 1710 Equipment and components intended for use in potentially explosive atmospheres in underground mines
5 Additional requirements for specific equipment and components
5.1 Cutting and stripping equipment
Requirements for cutting equipment, e.g. shearers, in particular: Water spray systems Air dilution systems
Requirements for stripping equipment, e.g. ploughs
FABERG 2009-03-03
34
Shearer
FABERG 2009-03-03
35
Plough
FABERG 2009-03-03
36
Road header machine
FABERG 2009-03-03
37
EN 1710 Equipment and components intended for use in potentially explosive atmospheres in underground mines
5 Additional requirements for specific equipment and components
5.4 Diesel engines 5.5 Air compressors 5.6 Drilling equipment and components 5.7 Brakes 5.8 Traction batteries, starter batteries and vehicle lighting batteries 5.9 Optical fibres used on machines and electromagnetic radiation from components on machines
FABERG 2009-03-03
38
Drilling platform
FABERG 2009-03-03
39
Drilling machine
FABERG 2009-03-03
40
Dump loader
FABERG 2009-03-03
41
EN 1710 Equipment and components intended for use in potentially explosive atmospheres in underground mines
5 Additional requirements for specific equipment and components
5.2 Rope haulages for level and inclined transport 5.3 Fans
Ventilating fans for use underground, in particular
FABERG 2009-03-03
Bifurcated and centrifugal fans Inlet and outlet cones Impellers and impeller rings Clearance Balancing Overheating of the fan motor Materials
42
Other fans
Monorail
FABERG 2009-03-03
43
Fans for underground
FABERG 2009-03-03
44
EN 1710 Equipment and components intended for use in potentially explosive atmospheres in underground mines
6 Fire protection
6.2 Non-metallic materials 6.3 Internal combustion engines fitted to machines 6.4 Hydraulic and pneumatic equipment 6.5 Additional requirements for cable-reeled machines 6.6 Fire prevention on electric cables that are part of the machine 6.7 Conveyor belts
FABERG 2009-03-03
45
Belt conveyor
FABERG 2009-03-03
46
IEC SC 31M Working Group AHG-1 Mining equipment
You are cordially invited to participate in the work of IEC SC 31M AHG-1 Mining equipment. Next meeting: From 28 to 30 April 2009 in Hunter Valley, Australia Overnext meeting: September 2009 Zcech Republic Contact persons [Link] Fuchs, [Link]@[Link] Hans Georg Blasgude, blasgude@[Link]
FABERG 2009-03-03
47
Thank you for your attention Glckauf!
FABERG 2009-03-03
48