Integrated Bio Refinary
Integrated Bio Refinary
A R T I C L E I N F O A B S T R A C T
Keywords: Herein, a novel class of DESs comprising tetramethylammonium chloride/lactic acid (TMAC/LA) and tetrame
Integrated biorefinery thylammonium bromide/lactic acid (TMAB/LA) was proposed to refine bamboo for cascaded production of
Deep eutectic solvents cellulose residue, native-like lignin, and hemicellulose-derived sugars under a relatively mild condition (120 ◦ C
Enzymatic hydrolysis
for 2 h). The cellulose residue showed an outstanding digestibility with approximately 90 % glucose yield, which
Native-like lignin
Furfural
was ten-fold higher than that of raw bamboo. The efficient conversion was attributed to the open structure and
increased porosity caused by the hemicellulose removal (71.24–86.57 %) and delignification (53.27–73.62 %).
Lignin recovered from the treatment liquor exhibited the β-O-4′ linkages (86.3–89.3 %) characteristic of native
milled wood lignin (MWL). The recovered lignin could be well-suited for phenolic compounds production (yield
> 50 %). After lignin extraction, the residual liquor is a suitable reaction substrate and medium for furfural
production, reaching a furfural yield of 86.9 %. The novel DESs treatment could offer a cascaded biorefinery for
sustainable development.
* Correspondence to: Beijing Key Laboratory of Lignocellulosic Chemistry, Beijing Forestry University, Beijing 100083, China.
E-mail address: xfx315@[Link] (F. Xu).
[Link]
Received 16 April 2022; Received in revised form 5 July 2022; Accepted 29 July 2022
Available online 8 September 2022
0926-6690/© 2022 Published by Elsevier B.V.
Z. Guo et al. Industrial Crops & Products 188 (2022) 115453
absence of β-O-4′ bond in the DES lignin (Hong et al., 2020). Thus, the
focus of the work presented here is to study the approaches to preserve
more β-O-4′ linkages in the DESs lignin streams and the catalytic
transformation of DESs lignin to produce aromatic chemicals.
Hemicellulose is the only source of furfural, one of the top twelve
platform chemicals identified by the US Department of Energy (Putten
et al., 2013). Furfural can be obtained by dehydration reaction from
xylose and other pentoses and used as a platform chemical for producing
other chemicals such as 2-methyltetrahydrofuran, tetrahydrofuran, and
levulinic acid (Dong et al., 2015; Gürbüz et al., 2013; Tachibana et al.,
2013). The formation of furfural includes the following steps: (1) The
hydrolysis reaction of converting xylan to xylose; (2) The dehydration
reaction of xylose to form furfural (Luo et al., 2018). The efficient
conversion of xylose and xylan to furfural has been extensively reported.
Similarly, the direct production of furfural from lignocellulosic biomass
has been investigated. For instance, 46 % of furfural yield was obtained
using choline chloride/oxalic acid as catalysts under the optimal con
dition of 120 ◦ C for 30 min (Bu et al., 2020). When xylan was used the
reaction substrate, high furfural yields of 75 % were obtained with the
Fig. 1. The chemical composition changes of bamboo after DESs pretreatment.
choline chloride/malic acid/water DES under microwave heating for
2.5 min at 150 ◦ C (Morais et al., 2020). However, the downstream
processing of hemicellulose-derived pentoses in the DESs pretreatment 2.2. Pretreatment and fractional separation process
liquor have been rarely investigated. A promising utilization for con
verting pentoses into furfural is using the DESs pretreatment liquor. The pretreatment trials were performed at 120 ◦ C for 2 h with
Therefore, this offers a potential approach to effective valorization of all magnetic stirring (400 rpm) in a pressure glass tube sealed with a PTEE
major biomass components including cellulose, lignin and resulting in plug. The solid-to-liquid ratio was 1:15, namely, 1.0 g of bamboo and 15
high furfural yield. mL of DESs. After the reaction time was completed, the solid residue and
According to the previous investigation (Lee et al., 2021), lactic acid pretreatment liquor were separated by centrifugation method at 10,000
(LA) as hydrogen bond donors (HBDs) had better pretreatment perfor rpm for 10 min. The recovered solid residue (cellulose-enriched pulp)
mance among these monocarboxylic acids. Most of the reported DESs were washed by deionized water and ethanol (2:1) until the filtrate fluid
were prepared using choline chloride (ChCl) or betaine as HBAs was neutral. Then, it was oven-dried at 45 ◦ C for 12 h and stored at
(Alvarez-Vasco et al., 2016). There are very few DESs utilizing tetra − 25 ◦ C. The residue containing the original lignin and polysaccharide
methylammonium chloride (TMAC) and tetramethylammonium bro could be further digested by cellulase to produce fermentable sugars.
mide (TMAB) as hydrogen bond acceptors (HBAs) and the application on Lignin in the treatment liquor was obtained by precipitation method in
biomass pretreatment is not well reported yet. Additionally, they have neutral water, followed by freeze-dried overnight. Additionally, the
strong phase transfer catalytic ability (Sasson et al., 1996). Based on the neutral water in the treatment liquor was removed via vacuum evapo
above analysis, TMAB/LA and TMAC/LA DESs integrating solvent and ration at 60 ◦ C until treatment liquor reached the same amount as the
catalyst were synthesized. Specifically, bamboo was fractionated into original solvent volume, and then could be used for furfural production.
three streams: cellulose-enriched pulp, native-like lignin, and
hemicellulose-derived sugars in the treatment liquor. Using bamboo as a 3. Results and discussion
biomass feedstock, the effects of DESs with different mole ratios on the
chemical components, structural changes, enzymatic saccharification of 3.1. Mass recovery and chemical composition
cellulose-enriched pulp, and structural profiling of the regenerated DESs
lignin were systemically evaluated. Subsequently, the pyrolysis of Following the earlier work, the DESs treatment was performed at a
native-like lignin to produce aromatic chemicals was also explored. temperature of 120 ◦ C to achieve a reasonable glucan conversion and
Additionally, the treatment liquor was also collected and tested as a lignin valorization (Guo et al., 2018, 2019a, 2019b). After TMAB/LA
substrate for furfural production. This present study demonstrated a (1:3) pretreatment, the presence of crystallized materials in the sample,
potential integrated biorefinery approach for effective and sustainable indicated an incomplete separation of solid residue and pretreatment
utilization of lignocellulosic biomass. liquor. Thus, the sample was discarded and without further study. The
pretreatment performance was evaluated by analyzing the composition
2. Methods and materials of bamboo. As shown in Fig. 1, the raw bamboo was consisted of 41.05 %
cellulose, 21.64 % xylan, 1.56 % araban, 0.22 % galactan, 27.29 % acid
2.1. Materials insoluble lignin (AIL), and 1.95 % acid soluble lignin (ASL). After
TMAB/LA (1:6) pretreatment, the cellulose content was increased to
Bamboo was collected from Sichuan province, China. The sample 63.37 %, which was attributed to the removal of hemicellulose (77.85
was air-dried, followed by extraction with toluene/ethanol (2:1, v/v) %) and lignin (61.82 %). The lignin content (18.3 %) in the solid residue
and then oven-dried at 45 ◦ C for 12 h. The composition of raw bamboo was comparable to the lignin content (18 %− 19 %) in the oil palm
was cellulose 41.05 %, hemicellulose 23.42 %, and lignin 29.24 %. The empty fruit bunch after ultrasonication and ChCl/urea pretreatment
cellulase was bought from Novozymes (Beijing, China) and its paper (Lee et al., 2021). With increasing molar ratio of LA, the removal ratio of
activity was 100 FPU/mL. Tetramethylammonium chloride (TMAC), lignin and hemicellulose after TMAB/LA pretreatment was enhanced
tetramethylammonium bromide (TMAB), and lactic acid (LA) were gradually. Such increased delignification might be attributed to more
purchased from Sigma Chemical Co., Ltd (USA). All other chemicals active protons donated by lactic acid, which facilitated proton-catalyzed
(analytical grade) were obtained from Beijing Chemical Reagent Co., cleavage of various bonds, such as aryl ether bonds in DESs lignin
Ltd, China. streams, glycosidic bonds in polysaccharide, lignin-carbohydrate link
ages in biomass. It was also observed that the proportion of LA in
TMAC/LA DESs was positively related to the lignin and hemicellulose
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Z. Guo et al. Industrial Crops & Products 188 (2022) 115453
Fig. 2. FE-SEM pictures (*2000) of bamboo before and after DESs treatment, raw bamboo (a), TMAB/LA 1:6 (b), TMAB/LA 1:9 (c), TMAC/LA 1:3 (d), TMAC/LA 1:6
(e), TMAC/LA 1:9 (f).
removal ratio. At the same molar ratio of LA, the TMAB/LA sample (Varilla-Mazaba et al., 2022), similar to the results by Provost and co
showed a better performance with lignin removal (73.62 %) and workers (Provost et al., 2022). In conclusion, the above results indicated
hemicellulose removal (86.57 %) than that of TMAC/LA sample lignin that this novel DESs had a unique ability for selective removal of
(60.78 %) and hemicellulose (76.35 %) removal. The better pretreat hemicellulose and lignin from bamboo while preserving majority of
ment performance of bromide for ether bond cleavage was also inves cellulose.
tigated in acidic ionic liquids (Cronin et al., 2020), whereas
1-H-3-methylimidazolium bromide ([Hmim]Br) demonstrated faster 3.2. Cellulose-enriched pulp
cleavage of veratrylglycerol-b-guaiacyl ether and guaiacyl
glycerol-b-guaiacyl ether model compounds than 1-H-3-methylimidazo 3.2.1. SEM analysis
lium chloride ([Hmim]Cl). The results for high delignification were The samples were observed for their morphological characteristics
associated to the stronger nucleophilicity of the bromide anion as by using FE-SEM. As shown in Fig. 2, the raw bamboo exhibited a
compared with to chloride. Bromide had a faster substitution ability of continuous, rough, and rigid surface morphology. However, the surface
the hydroxyl group in lignin to form the corresponding halide inter morphologies of treated bamboo samples were altered dramatically
mediate that preceded the ether bond cleavage. Under the optimal (Fig. 2b-f). After TMAC/LA (1:3 and 1:6) DESs pretreatment, the surface
conditions, the delignification ration (73.62 %) was a litter lower than structure became less compact, rough, and some cracks were also
the lignin removal (81.2 %) from sugarcane bagasse after choline observed. When further increasing the molar ratio of LA in the DESs,
chloride (ChCl)/glycerol DES pretreatment at 160 ◦ C for 13.12 h holes and small particle-sized debris could be seen on the surface. After
TMAB/LA (1:6), some holes were also observed as compared with
TMAC/LA pretreatment. Additionally, the surface morphology of the
cellulose-enriched pulp became looser with wider separation of the fi
bers and more larger holes than that of the DESs treated bamboo, indi
cating that the TMAB/LA treatment removed more hemicelluloses and
lignin, which was consistent with the chemical composition analysis
(Fig. 1). All these changes of surface morphology resulted in producing
large amounts of reactive sites on the fiber surface, thereby increasing
the accessibility of enzymes and improving the enzymatic digestibility.
3
Z. Guo et al. Industrial Crops & Products 188 (2022) 115453
Table 1
Contents (%) of associated polysaccharides in the regenerated lignin fractions.
Samples Arabinose Galactose Glucose Xylose Total Ash
4
Z. Guo et al. Industrial Crops & Products 188 (2022) 115453
Fig. 5. 2D HSQC spectra of lignin fractions and main structures: (A) β-O-4′ linkages; (A′ ) β-O-4′ linkages with acetylated at γ-carbon; (A′′ ) γ-pcoumaroylated β-O-4′
linkages; (B) resinol structures (β-β′ ); (C) phenylcoumaran substructures (β-5′ ); (G) guaiacyl units; (H) p-hydroxyphenyl units; (S) syringyl units; (S′ ) oxidized syringyl
units with a Cα ketone; (FA) ferulate; and (PCA) p-coumarate.
5
Z. Guo et al. Industrial Crops & Products 188 (2022) 115453
Table 2
Quantification of different linkages in lignin samples.
Samples β-O-4′ β-β′ β-5′ PCA PCA/FA S G H S/G
a b
MWL 54.4 (79.2) 11.6 2.7 38.6 44.6 54.5 39.6 5.9 1.4
TMAB/LA 48.6 (89.3 %) 5.8 -c 51.2 55.9 66.5 27.5 6.0 2.4
TMAC/LA 50.9 (86.3) 8.1 – 53.5 51.5 64.0 33.7 2.3 1.9
a
Results expressed per 100 Ar based on quantitative 2D-HSQC spectra.
b
The percentage of the bond content in the total bonds content.
c
Trace.
6
Z. Guo et al. Industrial Crops & Products 188 (2022) 115453
Fig. 8. Effects of reaction time (a), reaction temperature (b), and different
catalysts (c) on furfural yield from the DESs treatment liquid.
7
Z. Guo et al. Industrial Crops & Products 188 (2022) 115453
Fig. 9. Mass flow for the proposed biorefinery based on 100 kg of bamboo.
3.5. Xylose-enriched pretreatment liquor for furfural production pretreatment liquor resulted in the maximum yield of 86.9 % and 78.6
%, respectively. This might be attributed to the electron configuration of
This novel DESs system fractionated bamboo into three main the cation (Luo et al., 2018). These results indicated the order of the
streams: cellulose-enriched pulp, native-like lignin, and hemicellulose- cation in the catalysts in terms of their furfural production was as fol
derived sugars in the treatment liquor. We have investigated and dis lows: Cu2+>Al3+>Fe3+. As shown in Fig. S4, the reaction mechanism for
cussed the fermentable sugars production and native-like lignin recov furfural production in the acidic conditions involved two steps: (1) hy
ery in the context of an integrated biorefinery. The xylose/xylan- drolysis of hemicellulose in bamboo to xylose in the acidic DESs systems;
enriched treatment liquor can be a suitable substrate for catalytic (2) Xylose was continuously dehydrated to produce furfural. In short,
upgrading. Additionally, the acidic nature of the liquor lends itself as a the above results demonstrated that the DESs pretreatment liquor was
good reaction medium for furfural production. As discussed above, DESs an efficient reaction medium and substrate for the production of plat
treatment could efficiently remove xylan, leading up to 80 % xylan form chemicals.
removal. Thus, it could be more valuable to valorize the treatment liquor
into furfural while minimizing the generation of waste streams and 3.6. Mass balance
improving the revenue generation in a DESs-based biorefinery.
Due to the higher xylan removal, the pretreatment liquor in the To evaluate the efficiency of the novel DESs treatment, a mass bal
TMAB/LA (1:9) and TMAC/LA (1:9) was selected as reaction medium ance based on 100 kg of bamboo was shown in Fig. 9. After the inte
and substrate. Additionally, various catalytic reaction times were first grated process, cellulose was rich in the solid residue and lignin and
explored for optimum furfural production from bamboo pretreatment xylan fractions were rich in the DESs liquid phase, which was easy to
liquor. The investigation was performed at 120 ◦ C for 15–60 min with separate solid and liquid by centrifugation. After separation, the addi
2 wt. % of AlCl3.6H2O catalyst, and the results are given in Fig. 8(a). tion of deionized water in the liquid phase would lead to the precipi
Based on the above results, an optimal catalytic reaction time (30 min) tation of 13.35 kg of lignin when bamboo was pretreated by TMAB/LA
was chosen in the following investigation. As shown, the furfural yield in (1:9) at 120 ℃. The deionized water in the liquid fraction was removed
the TMAB/LA and TMAB/LA pretreatment liquor was 44.6 % and 38.5 via vacuum evaporation at 60 ◦ C and then the pretreatment liquor was
% when the reaction was 15 min. Increasing the catalytic reaction time collected and used for furfural production. The use of CuCl2.2 H2O
significantly increased the furfural yield (52.8–66.6 %) in the TMAB/LA catalyst with TMAB/LA pretreatment liquor at 140 ◦ C for 30 min
pretreatment liquor, which was remarkably higher than the furfural resulted in the maximum furfural of 11.69 kg. Additionally, the
yield in the TMAC/LA pretreatment (36.1–45.5 %). It is speculated that maximum yield of fermentable glucose of 38.52 kg. In conclusion, the
the furfural yield was related to the presence of Br-. It should be noted integrated biorefinery offers an effective approach for sustainable uti
that the highest furfural yield (66.6 %) was obtained at a catalytic re lization of lignocellulosic biomass.
action time of 30 min.
Using the reaction time of 30 min, the reaction temperature within in 4. Conclusions
a range of 100 ◦ C, 120 ◦ C, and 140 ◦ C was then optimized for the best
furfural yield. As shown in Fig. 8(b), at 100 ◦ C, there was a relatively low Based on the proposed integrated biorefinery strategy, bamboo was
furfural yield using the TMAB/LA and TMAC/LA pretreatment liquor of refined by DESs at 120 ◦ C for 2 h. The lignin recovered from treated
28.4 % and 21.0 %, respectively. When the reaction temperature was liquor had a high purity (>90 %), low molecular weight (1860–2560 g/
increased from 100 ◦ C to 120 ◦ C, the furfural was increased to 66.6 % mol), low PDI (1.44–1.93), and excellent thermal stability. More
and 45.5 %, respectively. Higher temperature and appropriate reaction importantly, the DESs lignin showed comparable β-O-4′ linkages
times are shown to be beneficial for increasing the furfural yield. The (48.6–50.9 %) as compared with MWL (54.4 %). Pyrolysis of DESs lignin
highest furfural yield in the TMAC/LA pretreatment liquor of 72.6 % was found to result in 52.69–53.83 % of phenolic compounds and
was obtained at 140 ◦ C. However, the furfural yield in the TMAB/LA 20.31–20.36 % of aromatic hydrocarbons. After lignin extraction, under
pretreatment liquor had hardly improved as the temperature increased optimum conditions, the resultant xylose-enriched liquor could be
from 120 ◦ C to 140 ◦ C. Thus, improving the reaction temperature within further converted to a very high furfural yield (86.9 %). Furthermore,
a certain range was beneficial to furfural production. Based on these the enzymatic digestibility of DES treated bamboo biomass was
considerations, the catalytic temperature (140 ◦ C) was chosen for the increased from 10.0 % to 91.0 %. In summary, based on the results
following further investigations. The selection of catalysts (AlCl3.6H2O, presented here, the DES based integrated biorefinery shows great po
FeCl3.6H2O, and CuCl2.2H2O) were also optimized and the results are tential for complete sustainable valorization of biomass resulting in
shown in Fig. 8(c). The above candidates were chosen from the catalysts value added products including furfural, native-like lignin and cellulose-
widely used in industrial production and laboratory research. Compa enriched pulp. This offers tremendous promise for the development of
rable furfural yield (63.4 % and 67.1 %) was observed in the TMAB/LA economically viable and environmentally sustainable nitrated bio
pretreatment liquor when the catalysts were AlCl3.6H2O and refineries of the future.
FeCl3.6H2O. Similar results were also found TMAC/LA pretreatment li
quor. The use of CuCl2.2H2O catalyst with TMAB/LA and TMAC/LA
8
Z. Guo et al. Industrial Crops & Products 188 (2022) 115453
CRediT authorship contribution statement Gürbüz, E.I., Gallo, J.M.R., Alonso, D.M., Wettstein, S.G., Lim, W.Y., Dumesic, J.A., 2013.
Conversion of hemicellulose into furfural using solid acid catalysts in
γ-valerolactone. Angew. Chem. Int. Ed. 52, 1270–1274. [Link]
Zongwei Guo: Experiments performing, Writing e review & editing, anie.201207334.
Jianzhen Mao: Experimental data acquisition, Methodology, Qilin Hong, S., Shen, X.J., Pang, B., Xue, Z., Cao, X.F., Wen, J.L., Sun, Z.H., Su, S.L., Yuan, T.Q.,
Zhang: Writing e review & editing, Feng Xu: Supervision, Project Sun, R.C., 2020. In-depth interpretation of the structural changes of lignin and
formation of diketones during acidic deep eutectic solvent pretreatment. Green.
administration. Chem. 22, 1851–1858. [Link]
Huang, K.F., Ma, S.Q., Wang, S., Li, Q., Wu, Z.J., Liu, J.C., Liu, R., Zhu, J., 2019.
Sustainable valorization of lignin with levulinic acid and its application in polyimine
Declaration of Competing Interest thermosets. Green. Chem. 21, 4964–4970. [Link]
Kang, S.M., Fu, J.X., Zhang, G., 2018. From lignocellulosic biomass to levulinic acid: a
review on acid-catalyzed hydrolysis. Renew. Sust. Energy Rev. 94, 340–362. https://
The authors declare that they have no known competing financial [Link]/10.1016/[Link].2018.06.016.
interests or personal relationships that could have appeared to influence Kumar, B., Bhardwaj, N., Agrawal, K., Chaturvedi, V., Verma, P., 2020. Current
the work reported in this paper. perspective on pretreatment technologies using lignocellulosic biomass: an emerging
biorefinery concept. Fuel Process. Technol. 199, 106244 [Link]
fuproc.2019.106244.
Data availability Kumar, R., Strezov, V., Weldekidan, H., He, J., Singh, S., Kan, T., Dastjerdi, B., 2020.
Lignocellulose biomass pyrolysis for bio-oil production: a review of biomass pre-
treatment methods for production of drop-in fuels. Renew. Sust. Energy Rev. 123,
No data was used for the research described in the article. 109763 [Link]
Lee, K.M., Hong, J.Y., Tey, W.Y., 2021. Combination of ultrasonication and deep eutectic
solvent in pretreatment of lignocellulosic biomass for enhanced enzymatic
Acknowledgements
saccharification. Cellulose 28, 1513–1526. [Link]
03598-5.
We gratefully acknowledged the National Key Research and Devel Lin, W.Q., Yang, J.L., Zheng, Y.Y., Huang, C.X., Yong, Q., 2021. Understanding the
opment Program of China (2019YFB1503804) and Programme of effects of different residual lignin fractions in acid-pretreated bamboo residues on its
enzymatic digestibility. Biotechnol. Biofuels 14 (1), 143. [Link]
Introducing Talents of Discipline to Universities (Project 111, B21022). s13068-021-01994-y.
Ling, Z., Guo, Z.W., Huang, C.X., Yao, L., Xu, F., 2020. Deconstruction of oriented
crystalline cellulose by novel levulinic acid based deep eutectic solvents
Appendix A. Supporting information
pretreatment for improved enzymatic accessibility. Bioresour. Technol. 305, 123025
[Link]
Supplementary data associated with this article can be found in the Liu, Y.Z., Chen, W.S., Xia, Q.Q., Guo, B.T., Wang, Q.W., Liu, S.X., Liu, Y.X., Li, J., Yu, H.
P., 2017. Efficient cleavage of lignin-carbohydrate complexes and ultrafast
online version at doi:10.1016/[Link].2022.115453.
extraction of lignin oligomers from wood biomass by microwave-assisted treatment
with deep eutectic solvent. ChemSusChem 10, 1692–1700. [Link]
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