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Forging

The document discusses various aspects of forging, including open and closed die forging, drop forging, and press forging, along with calculations for maximum forging loads and forces based on given dimensions and material properties. It also addresses the die pressure for a circular disc and cylindrical workpiece, as well as common forging defects with a request for detailed explanations of five specific defects. The calculations involve parameters like yield strength and coefficient of friction for different materials.

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SHIVAM JHA
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2 views7 pages

Forging

The document discusses various aspects of forging, including open and closed die forging, drop forging, and press forging, along with calculations for maximum forging loads and forces based on given dimensions and material properties. It also addresses the die pressure for a circular disc and cylindrical workpiece, as well as common forging defects with a request for detailed explanations of five specific defects. The calculations involve parameters like yield strength and coefficient of friction for different materials.

Uploaded by

SHIVAM JHA
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

FORGING

1) Explain open & closed die forging.


A strip of metal with initial dimensions
28X28X160mm is forged between two flat dies to a
final size of 7X112X160mm. If the coefficient of
friction between the job and die is 0.08. Determine
the Max. forging load. Take yield strength of the
material as 150 Mpa.
2) A strip of lead with initial dimensions 24X24X150mm is
forged between two flat dies to a final size of 6X96X150mm.
If the coefficient of friction between the job and die is 0.25.
determine forging force. The avg. yield stress of lead in
tension is 7 Mpa.
3) Explain Drop forging & Press forging
A circular disc of 200mm dia and 100mm thick is
compressed between two dies to a thickness of
[Link] the Max. die pressure if µ= 0.1,
the yield strength of the material is 230 Mpa.
4) A cylindrical work piece of 100 mm diameter and 60
mm height is forged between two flat dies. Find the
die load at the end of compression to a height of 30mm,
using slab method of analysis. The yield strength of
the material as 120 Mpa. Take µ= 0.05. Assume there
is no sticking. Also find mean die pressure
5) A certain disc of lead of radius 150 mm and
thickness 50 mm is reduced to a thickness of 25mm
bye open die forging. Determine Max. forging force.
The average yield strength of the lead can be taken
as 4 Mpa. Take µ= 0.25.
6) What are the various forgingdefects,Explain any five
in brief.

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