Table EY030-3/E

Safety directional valves with spool position monitoring

On-off, pilot operated, conforming to Machine Directive 2006/42/EC - certified by

Pilot operated safety directional valves

with main spool position monitoring, CE
marked and certified by TÜV in
  accordance with safety requirements of
Machine Directive 2006/42/EC.
Two models are available depending to
the pilot valve execution:

DPHI for AC and DC supply, solenoid
pilot valve  type DHI, with C UR U S
certified solenoids, see tech. table E010
DPHE high performances, for AC and DC
    supply, solenoid pilot valve  type DHE
with CURUS certified solenoids, see tech.
table E015
The valves are equipped with FV inductive
position switch for the main spool position
monitoring, see section 9 for sensor’s
technical characteristics.
 
 Main body Certification
 Main spool The TÜV certificate can be downloaded
 Inductive position switch FV from [Link], catalog on line,
DPHI-271*/FV technical information section.
 Sensor electric connector (supplied with the valve)
 Pilot solenoid valve Mounting surface: ISO 4401, size 10, 16, 25

Max flow: 160, 300, 700 l/min
Coil electric connector (to be ordered separately)
Max pressure: 350 bar

1 MODEL CODE

DPH I - 2 71 1 / A / FV X 24DC ** / / *
Pilot operated
directional Seals material
control valve see sect. 3,4
- = NBR
PE = FKM
Solenoid pilot valve:
I = DHI for AC and DC supply Series number
with CURUS certified solenoids
E = DHE for AC and DC supply, high
performances with C UR US Voltage code, see section 7
certified solenoids

Valve size, ISO 4401:

1 = 10 2 = 16 4 = 25 X = without connector, see section 8 for available
connectors, to be ordered separately

Valve configuration, see section 2: Spool position monitor

61= single solenoid, center plus external position, spring FV = inductive position switch (double contact)
centered
63= single solenoid, 2 external positions, spring offset
67= single solenoid, center plus external position, spring
offset
71= double solenoid, 3 positions, spring centered
75= double solenoid, 2 external positions, with detent Hydraulic options, see section 5
A, D, E, R
Optional devices for main spool switching control, see section 6
Spool type, see section 2 H, H9, L9

Notes:
FV = inductive position switch providing both NO and NC contacts to be wired on the electric connector
The FV inductive position switch is directly connected to the valve main spool
In pilot operated valves only the main spool position is monitored; the pilot solenoid valve is not monitored

EY030
 2 CONFIGURATIONS and SPOOLS (representation according to ISO 1219-1)

Configurations Spools Configurations Spools

61 G

1 0 1 0 2 1 0 2 1 0 2 1 0 2 1 0 2

0 1 2 3
G 61/A 63 G
not for DPH-1 0/2
0 2 1 2
4 5 6 7
1/2
67 G G 63/A
0 2 8 90 09 91 1 2
not for DPH-1 not for DPH-1 not for DPH-1 not for DPH-1 2/2
not for DPH-1
75
G 67/A G G
19 93 39 94
1 0 not for DPH-1 not for DPH-1 not for DPH-1 not for DPH-1
1 2

71
G G 49 16 17 58

1 0 2 not for DPH-1 not for DPH-1 not for DPH-1

Note: see also section 2.2 for special shaped spools

2.1 Standard spools availability

- DPH*-1 are available only with spools 0, 0/2, 1, 1/2, 3, 4, 5, 58, 6, 7
- DPH*-2 and DPH*-4 are available with all spools shown in the above table

2.2 Special shaped spools

- spools type 0 and 3 are also available as 0/1 and 3/1 with restricted oil passages in central position, from user ports to tank.
- spools type 1, 4, 5, 58, 6 and 7 are also available as 1/1, 4/8, 5/1, 58/1, 6/1 and 7/1 that are properly shaped to reduce water-hammer shocks during
the switching.

2.3 Special spool availability

special shaped spool
Valve size
0/1 3/1 1/1 4/8 5/1 58/1 6/1 7/1
DPH*-1 • • •
DPH*-2, DPH*-4 • • • • • • • •

3 MAIN CHARACTERISTICS

Assembly position / location Any position

Subplate surface finishing Roughness index Ra 0,4 - flatness ratio 0,01/100 (ISO 1101)
MTTFd values according to EN ISO 13849 75 years, for further details see technical table P007
CE to Machine Directive 2006/42/EC.
-EC type-examination certificate for safety components (1)
Compliance -ISO 13849 category 1, PLC in high demand mode
CE to Low Voltage Directive 2014/35/EU and Machine Directive 2006/42/EC.
RoHS Directive 2011/65/EU as last update by 2015/65/EU
REACH Regulation (EC) n°1907/2006
Standard = -30°C ÷ +70°C
Ambient temperature
/PE option = -20°C ÷ +70°C
Flow direction As shown in the symbols of table 2
Operating pressure P, A, B, X = 350 bar (for pilot pressure see also option /L9 at section 6)
T = 250 bar for external drain (standard)
T with internal drain (option /D) = 120 bar DPHI; 210 bar DPHE (DC); 160 bar DPHE (AC)
Y = 0 bar
Minimum pilot pressure for correct operation is 8 bar
Maximum flow DPH*-1: 160 l/min; DPH*-2: 300 l/min; DPH*-4: 700 l/min
(see Q/Δp diagrams at section 12 and operating limits at section 13 )

(1) The type-examination certificate can be download from [Link]

 3.1 Coils characteristics
Insulation class H (180°C) for DC coils (all versions) and AC coils (only DPHI)
F (155°C) for AC coils (only DPHE)
Due to the occuring surface temperatures of the solenoid coils, the European standards
EN ISO 13732-1 and EN ISO 4413 must be taken into account
Protection degree to DIN EN 60529 IP 65 (with connectors correctly assembled)
Relative duty factor 100%
Supply voltage and frequency See electric features 7
Supply voltage tolerance ± 10%
Certification CURUS North American standard

4 SEALS AND HYDRAULIC FLUID - for other fluids not included in below table, consult our technical office

Seals, recommended fluid temperature NBR seals (standard) = -20°C ÷ +80°C, with HFC hydraulic fluids = -20°C ÷ +50°C
FKM seals (/PE option) = -20°C ÷ +80°C

Recommended viscosity 15÷100 mm2/s - max allowed range 2,8 ÷ 500 mm2/s

Max fluid contamination level ISO4406 class 20/18/15 NAS1638 class 9, see also filter section at [Link] or KTF catalog
Hydraulic fluid Suitable seals type Classification Ref. Standard

Mineral oils NBR, FKM HL, HLP, HLPD, HVLP, HVLPD DIN 51524

Flame resistant without water FKM HFDU, HFDR

ISO 12922
Flame resistant with water NBR HFC

5 HYDRAULIC OPTIONS
5.1 option /A = Solenoid mounted at side of port A of main body (only for single solenoid valves)
In standard version the solenoid is mounted at side of port B
For sensor position, see sect 16
5.2 option /D = Internal drain (standard configuration is external drain)
5.3 option /E = External pilot pressure (standard configuration is internal pilot pressure)
5.4 option /R = Pilot pressure generator (4 bar on port P - not for DPH*-1)
The device /R generates an additional pressure drop, in order to ensure the minimum pilot pressure, for correct ope-
ration of the valves with internal pilot and fitted with spools type 0, 0/1, 4, 4/8, 5, 58, 09, 90, 94, 49.
The device /R has to be fitted when the pressure drop in the valve, verified on flow versus pressure diagrams, is lower
than the minimum pilot pressure value.

Pressure drop through the pilot pressure generator /R

DPH*-2 DPH*-4
Valve pressure drop Δp [bar]

Valve pressure drop Δp [bar]

 Flapper-guide  Spring stop-washer

 Flapper  Spring

Ordering code of spare pilot pressure generator

R/DP - *
Pilot Size:
pressure 2 for DP-2
Flow [l/min] Flow [l/min] generator 4 for DP-4

WARNING: the manual operation is not permitted for safety valves, than the valve is provided with solenoid blind rings to prevent the access to
the manual override. The manual override protected by rubber cup (option /WP) is not available

WARNING: the inobservance of following prescriptions invalidates the certification and may represent a risk for personnel injury
Safety valves must be installed and commissioned only by qualified personnel
Safety valves must not be disassembled
The inductive position switch FV can be adjusted only by the valve’s manufacturer or Atos authorized service centers
Valve’s components cannot be interchanged
The valves must operate without switching shocks and spool vibrations

EY030
 6 DEVICES FOR MAIN SPOOL SWITCHING CONTROL FUNCTIONAL SCHEME (config. 71)
example of switching control options
Following options are suggested to reduce the hydraulic shocks at the valve operation
6.1 option /H = Adjustable chokes (meter-out to the pilot chambers of the main valve) G G

6.2 option /H9 = Adjustable chokes (meter-in to the pilot chambers of the main valve) 1 0 2
6.3 option /L9 = Only for DP-2 and DP-4: plug with calibrated restictor in P port of pilot valve,
suggested in case of pilot pressure higher than 210 bar or to limit the hydraulics
shocks caused by the fast main spool switching
Plug code: option /H, /H9
PLUG-12A ø1,2 mm for DP-2
PLUG-15A ø1,5 mm for DP-4

option /L9

7 ELECTRIC FEATURES

External supply Power Code of spare coil

Voltage Type of consumption (3)
Valve nominal voltage Colour of coil label
code connector
± 10% DPHI DPHE DPHI DPHI DPHE
6 DC 6 DC (4) COU-6DC brown -
12 DC 12 DC COU-12DC green COE-12DC
14 DC 14 DC COU-14DC brown COE-14DC
24 DC 24 DC COU-24DC red COE-24DC
28 DC 28 DC 33 W 30 W COU-28DC silver COE-28DC
48 DC 48 DC COU-48DC silver COE-48DC
110 DC 110 DC COU-110DC gold COE-110DC
125 DC 125 DC COU-125DC blue COE-125DC
220 DC 220 DC 666 COU-220DC black COE-220DC
or
24/50 AC 24/50/60 AC 667 COI-24/50/60AC (1) pink -
DPHI 24/60 AC (4)
-
DPHE 48/50 AC 48/50/60 AC 60 VA
COI-48/50/60AC (1) white -
48/60 AC (4)
110/50 AC 110/50/60 AC 58 VA COI-110/50/60AC (1) yellow COE-110/50/60AC
115/60 AC (5) 115/60 AC - 80 VA - COE-115/60AC
120/60 AC (4) 120/60 AC - COI-120/60AC white -
230/50 AC 230/50/60 AC 60 VA 58 VA COI-230/50/60AC (1) light blue COE-230/50/60AC
230/60 AC 230/60 AC 80 VA COI-230/60AC silver COE-230/60AC
110/50 AC 110RC COU-110RC gold COE-110RC
120/60 AC
669 33 W 30 W
230/50 AC 230RC COU-230RC blue COE-230RC
230/60 AC

(1) Coil can be supplied also with 60 Hz of voltage frequency: in this (3) When solenoid is energized, the inrush current is approx 3 times
case the performances are reduced by 10÷15% and the power the holding current. Inrush current values correspond to a power
consumption is 55 VA (DPHI) and 58 VA (DPHE) consumption of about 150 VA.
(2) Average values based on tests performed at nominal hydraulic (4) Only for DPHI
condition and ambient/coil temperature of 20°C. (5) Only for DPHE

8 COILS ELECTRIC CONNECTORS according to din 43650 (to be ordered separately)

666, 667 (for AC or DC supply) 669 (for AC supply) CONNECTOR WIRING

666, 667 669

28.5 27 39.5 29 1 = Positive
2 = Negative 1,2= Supply voltage VAC
= Coil ground 3 = Coil ground
30

27

30

29
42.5
42

SUPPLY VOLTAGES
666 667 669
24 AC or DC 110/50 AC
All 110 AC or DC 110/60 AC
voltages 220 AC or DC 230/50 AC
230/60 AC
 9 TECHNICAL CHARACTERISTICS OF FV INDUCTIVE POSITION SWITCH

contactless inductive position switch

Type of switch
with integrated amplifier 1 supply +24 VDC
Supply voltage [V] 20÷32
Ripple max [%] ≤ 10
Max current [mA] 400 output signal
4
Reaction time [ms] 15 2 output signal
Max peak pressure [bar] 400
Mechanical life virtually infinite 3 GND
Switch logic PNP

10 CONNECTING SCHEME OF FV INDUCTIVE POSITION SWITCH

Connector type ZBE-06 (supplied with the valve)

1 = supply +24 VDC NO NC

2 = output signal NC
3 = GND
4 = output signal NO

Note: the /FV position switch is not provided with a protective earth connection

11 STATUS OF OUTPUT SIGNAL

Configuration 61 Configuration 63 Configuration 67 Configuration 71 Configuration 75

DPHI - DPHE
monitored position “0” monitored position “2” monitored position “2” monitored position “0” monitored position “2”

G G G G G G G
Hydraulic
configuration 1 0 1 2 0 2 1 0 2 1 2

spool position 1 0 1 2 0 2 1 0 2 1 2
ON
pin 2
sensor

OFF
ON
pin 4
OFF
ON
sensor side b sensor side a

pin 2
OFF
ON
pin 4
OFF
ON
pin 2
OFF
ON
pin 4
OFF

Note:
FV position switch can be electrically wired by the customer as NO or NC and then the status of the output signal will be in accordance to the selec-
ted configuration

= intermediate spool position corresponding to the hydraulic configuration change

EY030
 12 Q/𝝙p DIAGRAMS based on mineral oil ISO VG 46 at 50°C
DPH*-1 F E DPH*-2 I DPH*-4 L I H G
F
Valve pressure drop Δp [bar]

Valve pressure drop Δp [bar]

Valve pressure drop Δp [bar]

E
D H
G
C D
F
B E C
A D
B
C
B A
A

Flow [l/min] Flow [l/min] Flow [l/min]

DPH*-1 DPH*-2 DPH*-4

Flow Flow Flow
direction direction direction
P씮A P씮B A씮T B씮T P씮T P씮A P씮B A씮T B씮T P씮T Spool P씮A P씮B A씮T B씮T P씮T
Spool Spool
type type type
0/2, 1/2 D E D C - 0/2, 1, 3, 6, 7, 8 A A D A - 1 B B B D -
0 D E C C E 1/1, 1/2, 7/1 B B D E - 1/1 D E E F -
1 A B D C - 0 A A D E C 1/2 E D B C -
3, 6, 7 A B C C - 0/1 A A D - - 0 D C D E F
2 A A - - - 0/1, 3/1, 5/1, 6, 7 D D D F -
4, 4/8 B C D D -
2/2 B B - - - 0/2 D D D E -
5, 58 A E C C F
3/1 A A D D - 2 B B - - -
4 C C H I F 2/2 E D - - -
4/8 C C G I F 3 B B D F -
5 A B F H G 4 C C H L L
5/1 A B D F - 5 A D D D H
6/1 B B C E - 6/1 D E D F -
09 A - - G - 7/1 D E F F -
16 A C D F - 8 D D E F -
17 C A E F - 09 D - - F F
19 C - - G - 16 C D E F -
39 C - - H - 17 E D E F -
49 - D - - - 19 F - - E -
58 B A F H H 39 G F - F -
58/1 B A D F - 58 E A B F H
90 A A E - D 58/1 E D D F -
91 C C E - - 90 D D D - F
93 - C D - - 91 F F D
94 D - - - - 93 - G D - -

13 OPERATING LIMITS based on mineral oil ISO VG 46 at 50°C

For a correct valve operation do not exceed the max recommended flow rates (l/min) shown in the below tables

DPH*-1 DPH*-2
Inlet pressure [bar] Inlet pressure [bar]
Spool 70 160 210 350 Spool 70 140 210 350
Flow rate [l/min] Flow rate [l/min]
0, 1, 3, 6, 7 160 160 160 145 0, 1, 3, 6, 7, 8 300 300 300 300
4, 4/8 160 160 135 100 2, 4, 4/8 300 300 240 140
5, 58 160 160 145 110 5 260 220 180 100
0/1, 0/2, 1/2 160 160 145 135 0/1, 0/2, 1/2 300 250 210 180
16, 17, 56, *9, 9* 300 300 270 200

DPH*-4
Inlet pressure [bar]
Spool 70 140 210 350
Flow rate [l/min]
1, 6, 7, 8 700 700 700 600
2, 4, 4/8 500 500 450 400
5, 0/1, 0/2, 1/2 600 520 400 300
0, 3 700 700 600 540
16, 17, 58, *9, 9* 500 500 500 450
14 SWITCHING TIMES (average values in m sec)

TEST CONDITIONS:
- Nominal voltage supply DC (direct) and AC (alternating) with connector type SP-666. The use of other connectors can affect the switching time;
- 2 bar of counter pressure on port T;
- mineral oil: ISO VG 46 at 50°C

Piloting pressure 70 bar 140 bar 250 bar

Valve model Alternating Direct Alternating Direct Alternating Direct

current current current current current current
Switch ON 3550 5075 3040 4565 2030 3550
DPH*-1
Switch OFF 5080
Switch ON 4055 5580 3045 5070 2035 4055
DPH*-2
Switch OFF 6095
Switch ON 6095 80115 4575 6095 3050 4565
DPH*-4
Switch OFF 80130

15 PLUGS LOCATION FOR PILOT/DRAIN CHANNELS

Depending on the position of internal plugs, different pilot/drain configurations can be obtained as shown below.
To modify the pilot/drain configuration, proper plugs must only be interchanged. The plugs have to be sealed using loctite 270.
Standard valves configuration provides internal pilot and external drain

DPH*-1
Pilot channels Drain channels Internal piloting: blinded plug SP-X300F y in X;
plug SP-X310F x in Pp;
Dr External piloting: blinded plug SP-X300F x in Pp;
Pp
plug SP-X310F y in X;
Internal drain: blinded plug SP-X300F c in Y;
x v External drain: blinded plug SP-X300F v in Dr.

T
X T
P y c Y

DPH*-2
Pilot channels Drain channels Internal piloting: Without blinded plug SP-X300F y;
y Dr x External piloting: Add blinded plug SP-X300F y;
Internal drain: Without blinded plug SP-X300F x;
Pp External drain: Add blinded plug SP-X300F x.

1,2 mm
Option L9
This option provides a calibrated
restrictor PLUG-H-12A (Ø 1,2 mm)
in the P port of the pilot valve

P Y T
X PLUG-12A

DPH*-4
Internal piloting: Without blinded plug SP-X500F y;
Pilot channels Drain channels
External piloting:Add blinded plug SP-X500F y;
y x Dr Internal drain: Without blinded plug SP-X300F x;
Pp X1
External drain: Add blinded plug SP-X300F x.
Y1
Pi
1,5 mm
Option L9
This option provides a a cali-
brated restrictor PLUG-H-15A
X (Ø 1,5 mm) in the P port of the
T pilot valve
P Y PLUG-15A

EY030
16 DIMENSIONS of DPH* PILOT OPERATED SAFETY VALVES [mm]

DPH*-1/FV ø7 8

6.3
Mass (Kg)

11
ISO 4401: 2005 DPHI-16 7,1

21.4
32.5
Mounting surface: DPHI-17 7,7

46
4401-05-05-0-05 DPHE-16 7,2
Fastening bolts: 3.2 DPHE-17 7,9
4 socket head screws M6x40 class 12.9 16.7 P = PRESSURE PORT
Option H, H9 +1,0
Tightening torque = 15 Nm 27 A, B = USE PORT
Seals: 5 OR 2050, 2 OR 108 37.3 T = TANK PORT
Ports P,A,B,T: Ø = 11 mm (max) 50.8 X = EXTERNAL OIL PILOT PORT
54 Y = DRAIN PORT
Ports X, Y: Ø = 5 mm
62

DPH*-171*
DPH*-175*

83 max
86
125 67
~92 205 ~92 70
~389

DPH*-161* DPH*-161*/A

125 125
~92 195 195 ~92
~287 ~287

DPH*-163* DPH*-163*/A
DPH*-167* DPH*-167*/A

125 125
195 ~92 ~92 195
15 max ~287 ~287 15 max
DPH*-2*/FV ø11
ø6.5
ISO 4401: 2005 Mass (Kg)
Mounting surface: 4401-07-07-0-05 DPHI-26 10,1
DPHI-27 10,7

71.5
69.8
57.2
55.6
Fastening bolts: DPHE-26 10,2

34.9
4 socket head screws M10x50 class 12.9 DPHE-27 10,9
Tightening torque = 70 Nm Option H, H9 +1,0

15.9
14.3
1.6
2 socket head screws M6x45 class 12.9 18.3
Tightening torque = 15 Nm 34.1
Diameter of ports A, B, P, T: Ø = 20 mm; 50
Diameter of ports X, Y: Ø = 7 mm; 65.9 P = PRESSURE PORT
Seals: 4 OR 130, 2 OR 2043 76.6 A, B = USE PORT
88.1 T = TANK PORT
101.6 X = EXTERNAL OIL PILOT PORT
Y = DRAIN PORT

DPH*-271*
DPH*-275*

83 max
97
3
144 ø3
~92 240 ~92 = =

~424 92

DPH*-261* DPH*-261*/A

144 144
230 ~92 ~92 230
~322 ~322

DPH*-263* DPH*-263*/A
DPH*-267* DPH*-267*/A

144 144
~92 230 230 ~92
~322 ~322
 ø13
DPH*-4*/FV
ISO 4401: 2005 Mass (Kg)
Mounting surface: 4401-08-08-0-05 DPHI-46 17,6

92.1
DPHI-47 18,2

74.6
73
Fastening bolts: DPHE-46 17,7

46
6 socket head screws M12x60 class 12.9 DPHE-47 18,4

19
Tightening torque = 125 Nm Option H, H9 +1,0

17.5
4.8
Diameter of ports A, B, P, T: Ø = 24 mm; 5.6
Diameter of ports X, Y: Ø = 7 mm;
Seals: 4 OR 4112, 2 OR 3056 17.5
29.4
53.2
77
94.5 P = PRESSURE PORT
100.8 A, B = USE PORT
T = TANK PORT
112.7 X = EXTERNAL OIL PILOT PORT
130.2 Y = DRAIN PORT

DPH*-471*
DPH*-475*

83 max
126
4
191 ø6
~92 308 ~92 74

~492 118

DPH*-461* DPH*-461*/A

191
300 ~92
~392

DPH*-463* DPH*-463*/A
DPH*-467* DPH*-467*/A

191
~92 300
~392

07/19