During reviewing an operation control procedure of aluminum welding project, which of the following

document is typically used for base metal identification ?

Mill test report

CWB filler metal certificate

Post weld inspection report

Pre weld temperature range

special-handling instructions of base metal

Preheat is not normally required when fusion welding aluminum, however, when welding thick sections,
preheating is sometimes used to avoid cold-start defects, by achieving heat balance between dissimilar
thickness, or to remove moisture. Care shall be taken to ensure temperature control, particularly when
fabricating the heat treatable and the 5XXX series alloys that contain more than 3% magnesium.

When fabricating heat treatable and 5XXX alloys containing more than 3% magnesium, the interpass
temperature shall be allowed to fall below 150° C before starting the next pass.
CSA Version of WPS’s (Welding Procedure Specifications) for Arc Welding Processes

(Note: CSA codes require that each WPDS’s (Welding Procedure Data Sheets) to be referenced and included with WPS, and submitted to the CWB (Canadian
Welding Bureau) for review

All certified companies to CSA standards W47.1 and W47.2 or W186 are required to have a CWB approved WPS for each welding process.

The CSA version of WPS sets broad guidelines for the shop and field welding practice to be followed in construction of weldments in accordance with the
governing design or manufacturing standard or both. These guidelines are used to prepare associated WPDS for the relevant welding process based on the
essential variables welding parameters ranges.

Mode of process application for all the major arc welding process:

(a) Manual welding: Welding wherein the entire welding operation is performed and controlled by hand. (

b) Semi-automatic welding: Welding with equipment that supplies continuous wire feed with or without
means for mechanical travel. Manual manipulation by the welder of one or more of the variables of speed
of travel, guidance, and direction of wire is involved during the welding operation.

(c) Machine welding: Welding with equipment that performs the welding operation under the constant
observation and control of a welding operator.

(d) Automatic welding: Welding with equipment that performs the welding operation without adjustment of
the controls by welding operator.

For WPS as per CSA W47.1, SMAW, GMAW, GTAW, FCAW, MCAW and SAW are the major arc welding
processes.

For WPS as per CSA W47.2,GMAW, GTAW, and PAW are the major arc welding processes.
Which of the following variable is identical both in steel and aluminum WPS?

a) Base metal Group and thickness range

(T/F)

For any aluminum alloys, preheating is not normally required for any thickness of base metals (False)

Block 5 – Joint Preparation

This section of the form should include a sketch of the joint configuration, showing the welding symbol and
a typical sequence of layers and passes. It is recommended that the sketch be drawn in the actual welding
position.

The joint configuration should include the following details:

 Thickness of parts

 Root opening
  Root face

 Bevel angle

 Groove angle

 Depth of preparation

Joint preparation-01

Alt text: Single vee groove weld terminology

 Diameter (for solid bars, tubing, or pipe)

 Effective throat thickness (ETT)

Groove Weld Joint Design Terminology

Alt text: Terminology for different types of single groove welds

Line-I Elements of a complete joint penetration groove welding symbol-01

Block 6 – Base and Filler Material

This section identifies the base metals and filler materials used for the weld. It should include the following
information:

 Base Material: Specify the type, grade, and any relevant specifications for each part to be welded.

 Filler Material: Indicate the type, classification, and specifications of the electrode, wire, or rod used.

 Additional Requirements: Include any essential prequalified or special requirements, such as alloy
restrictions, chemical composition limits, or heat treatment considerations.
Accurate documentation of base and filler materials ensures proper weld compatibility, mechanical
performance, and compliance with applicable standards.

Block 7 – Welding Details

This section provides detailed information on the welding process and parameters required to produce the
joint. It should include the following:

 Welding Process: Specify the process or processes to be used (e.g., SMAW, GMAW, GTAW). If
multiple processes are used for the same joint, each should be identified separately.

 Welding Position: Indicate the production welding position (Flat, Horizontal, Vertical-Up, Vertical-
Down, Overhead) and any relevant number-letter designations.

 Welding Passes/Sequence: Include the number of passes, typical layer sequence, and any special
techniques or restrictions.

 Current, Voltage, and Travel Speed: Document recommended ranges or values for the welding
parameters.

 Preheat/Interpass Temperature: Specify required preheating, interpass temperatures, or any

 Shielding Gas or Flux (if applicable): Identify the type, flow rate, or flux type required for the
process.

Complete and accurate welding details ensure consistency, quality, and compliance with applicable
standards.
Block 8 – Final Remarks

This section provides any additional notes or clarifications related to the welding procedure that are not
covered in previous blocks. It may include:

 Special instructions or precautions for welding or handling the joint.

 References to related documents, codes, or standards.

 Exceptions, limitations, or deviations from standard procedures.

 Notes on inspection, testing, or quality assurance requirements.

The Final Remarks block ensures that all critical information, warnings, or clarifications are clearly
documented, supporting safe and consistent weld production.