Main Menu Book Contents

REAR AXLE 3-1

SECTION NO.
DESCRIPTION
3 REAR AXLE
PAGE NO.

2WD STEER AXLE ASSEMBLY (S55)..................................3-2 - 3-3

4WD STEER AXLE ASSEMBLY (SD55)................................3-4 - 3-5

2WD HUBS & COMPONENTS (S55)..................................3-6 - 3-6A

4WD HUBS & COMPONENTS (SD55)................................3-7 - 3-7A

4WD DIFFERENTIAL ASSEMBLY (SD55).............................3-8 - 3-9

4WD DIFFERENTIAL ASSEMBLY - SPACER KIT (SD55)..3-10 - 3-11

4WD STEER KNUCKLES & AXLE SHAFTS (SD55)...........3-12 - 3-13

4WD DRIVESHAFT.....................................................................3-14

STEER CYLINDER ASSEMBLY...................................................3-15

STEER CYLINDER HYDRAULICS................................................3-16

AXLE MOUNT ASSEMBLY..........................................................3-17

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3-2 REAR AXLE

2WD STEER AXLE ASSEMBLY (S55)

21
17
22
16
20 5
7
1 2 8 3
8
4
7

18

9 19
6
14
15
12
11
12

13 10

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 230988 1 AXLE ASSEMBLY - INCLUDES #2-19
& STEER CYLINDER
2 232654 1 AXLE CASING REFER TO TI-0041
3 232360 1 DOVER
4 150988 12 BOLT - 10 MM
5 A/R LOCTITE 574
6 232361 2 BLANKING PLUG
7 232022 2 BUSHING - DOUBLE GREASING
ALL
8 231769 2 WIPER SEAL
9 STEER KNUCKLE SEE 3-6
10 232062 1 TRACK ROD ASSEMBLY - INCLUDES #11-13
11 231571 2 BUSHING
12 230975 4 OIL SEAL
13 131637 2 GREASE FITTING
14 151356 3 PIVOT PIN
15 151288 3 BOLT
(CONTINUED ON 3-3)

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REAR AXLE 3-3

2WD STEER AXLE ASSEMBLY (S55)

21
17
22
16
20 5
7
1 2 8 3
8
4
7

18

9 19
6
14
15
12
11
12

13 10

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

16 230946 1 PIVOT PIN
17 150290 1 RETAINING RING
18 151323 1 SET SCREW - 10 MM
19 150924 1 NUT - 10 MM
20 151288 1 BOLT - 10 MM USE WITH #2 ONLY
21 253547-1 A/R SHIM - 0.04
21 253547-2 A/R SHIM - 0.05
21 ALL 253547-3 A/R SHIM - 0.06
21 253547-4 A/R SHIM - 0.07
21 253547-5 A/R SHIM - 0.08
21 253547-6 A/R SHIM - 0.09
21 253547-7 A/R SHIM - 0.10
21 253547-8 A/R SHIM - 0.125
21 253547-9 A/R SHIM - 0.1875
22 235005 1 PLUG TI-0096

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3-4 REAR AXLE

4WD STEER AXLE ASSEMBLY (SD55)

27 13 14
25

17 22
26 18
11
1
4
2
12
15 3
12
5
24
10 9
23
19
20 6
21 7

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 120241 1 STEER AXLE ASSEMBLY, 16.2:1 RATIO, SINGLE RAM
INCLUDES #2-26 & STEER CYLINDER
2 232654 1 CASING - REFER TO TI-0041
3 1 DIFFERENTIAL HOUSING (SEE PAGE 3-8)
4 232142 12 BOLT - 10 MM
5 232062 1 TRACK ROD ASSEMBLY - INCLUDES (1) #6-8
6 231571 1 BUSHING
7 230975 2 OIL SEAL
8 131637 2 GREASE FITTING
9 ALL 151356 3 PIVOT PIN - CYLINDER ROD END & TRACK ROD
10 151288 3 BOLT
11 231085 1 BREATHER CAP, METAL
11 260716 1 BREATHER PLUG
11 232651 1 BREATHER W/M10 THREADS, (USE WITH #2 ONLY)
12 STEER KNUCKLE (SEE 3-12)
13 260384 1 FILLER PLUG SEE TI-0096
14 230924 1 SEAL, BONDED 3/4” BSP SEE TI-0096
15 235004 1 MAGNETIC PLUG SEE TI-0096
17 232022 2 BUSHING - DOUBLE GREASING
(CONTINUED ON 3-5)

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REAR AXLE 3-5

4WD STEER AXLE ASSEMBLY (SD55)

27 13 14
25

17 22
26 18
11
1
4
2
12
15 3
12
5
24
10 9
23
19
20 6
21 7

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

18 231769 2 BUSHING - DOUBLE GREASING
19 232368 2 SEAL
20 232369 2 BEARING - CYLINDRICAL THRUST ROLLER
21 231661 1 SEAL
22 A/R LOCTITE 574
23 150924 1 NUT
24 151323 1 SET SCREW - M10 X 30 MM
25 150290 1 RETAINING RING
26 230946 1 PIVOT PIN - STEER CYLINDER BUTT END
ALL
27 253547-1 A/R SHIM - 0.04”
27 253547-2 A/R SHIM - 0.05”
27 253547-3 A/R SHIM - 0.06”
27 253547-4 A/R SHIM - 0.07”
27 253547-5 A/R SHIM - 0.08”
27 253547-6 A/R SHIM - 0.09”
27 253547-7 A/R SHIM - 0.10”
27 253547-8 A/R SHIM - 0.125”
27 253547-9 A/R SHIM - 0.1875”

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3-6 REAR AXLE

2WD HUBS & COMPONENTS - RIGHT SIDE (S55)

6 5

4
16 19
15 1
10
13 17
18
12 7
8
14
9

9
20 3

14

2
11

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 232362 1 STEER KNUCKLE - RH
2 231084 4 TRUNNION
3 232339 4 CUP & CONE BEARING, TAPERED ROLLER
4 232364 4 SEAL
5 150932 16 BOLT
6 131637 4 GREASE FITTING
7 232350 1 BLANKING PLUG
8 151356 2 PIVOT PIN
9 151288 2 SCREW
10 260717 1 PLANETARY HUB CARRIER
ALL
11 235005 1 TAPERED PLUG (SEE TI-0096)
12 230998 1 ANNULUS CARRIER
13 230902 8 BOLT
14 230991 2 BEARING
15 232922 1 WHEEL BEARING CARRIER W/O STUDS
16 230933 5 WHEEL STUD
17 230992 1 WHEEL HUB SEAL
18 231863 1 O-RING
19 230891 8 DOWEL
20 232921 1 HUB SEAL COVER PLATE

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REAR AXLE 3-6A

2WD HUBS & COMPONENTS - LEFT SIDE (S55)

2
4 12 11

8 5
7

14
1 9

13 9
10 6

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 232363 1 STEER KNUCKLE - LH
2 232350 2 BLANKING PLUG
3 151356 3 PIVOT PIN
4 151288 3 SCREW
5 260717 2 PLANETARY HUB CARRIER
6 235005 2 TAPERED PLUG (SEE TI-0096)
7 230998 2 ANNULUS CARRIER
ALL
8 230902 16 BOLT
9 230991 2 BEARING
10 232922 2 WHEEL BEARING CARRIER W/O STUDS
11 230933 10 WHEEL STUD
12 230992 2 WHEEL HUB SEAL
13 151500 4 BOLT
14 232921 2 HUB SEAL COVER PLATE

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3-7 REAR AXLE

4WD HUBS & COMPONENTS (SD55)

7 10
9
5 7 8 12
1 4

19
11
3 6

2 16
21
15
22
13 16
14
23
17
18

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 260717 2 PLANETARY HUB CARRIER
2 235005 2 TAPERED PLUG (SEE TI-0096)
3 230890 2 THRUST PAD
4 232193 2 HEAVY DUTY CIRCLIP (SEE TI-0018) USE W/ #232381, 232382
5 231863 2 O-RING
6 260722 2 SUN GEAR
7 260719 12 CIRCLIP
8 260718 6 ROLLER BEARING, DOUBLE ROW
9 ALL 260721 6 PLANET GEAR
10 260720 6 CIRCLIP
11 232139 2 SPACER
12 260723 2 ANNULUS RING GEAR
13 230998 1 ANNULUS CARRIER
14 230902 16 BOLT, M14
15 260724 2 INTERNAL CIRCLIP
16 230991 4 TAPERED ROLLER BEARING
17 230891 8 HOLLOW DOWEL
(CONTINUED ON 3-7A)

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REAR AXLE 3-7A

4WD HUBS & COMPONENTS (SD55)

7 10
9
5 7 8 12
1 4

19
11
3 6

2 16
21
15
22
13 16
14
23
17
18

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

18 232922 2 WHEEL BEARING CARRIER W/O STUDS
19 230933 5 WHEEL STUD
21 ALL 232921 2 HUB SEAL COVER PLATE
22 230992* 2 SEAL-ONE PIECE CASSETTE TYPE SERIAL # REQUIRED
23 151500 4 BOLT, COATED
*NOTE: IF REPLACING OLDER 2-PIECE SEAL WITH 1-PIECE SEAL, PURCHASE #231582. REFER TO TI-001 FOR INSTRUCTIONS.

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3-8 REAR AXLE

4WD DIFFERENTIAL ASSEMBLY (SD55)

6
8 7
7
8

5 13 2
14
24
15
11
12
9 11
4 10 10 4

3
17 20
1 18
21

22 19

23

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 232370 1 COMPLETE DIFFERENTIAL ASSEMBLY
2 232371 1 DRIVEHEAD CASING
3 232372 1 DIFFERENTIAL GEAR ASSEMBLY - INCLUDES #4-12
4 232373 1 DIFFERENTIAL CASE - INCLUDES #5
5 231091 8 BOLT
6 260594 1 GEAR KIT - TWO SPIDER - INCLUDES #7 & 8
7/8 N.S.S. 2 NOT SOLD SEPARATELY
9 232374 1 TRUNNION PIN
10 232344 2 THRUST WASHER, PINION
ALL
11 232343 2 THRUST WASHER, SIDE GEAR
12 232375 1 TENSION PIN
13 230905 2 BEARING, CUP & CONE, TAPERED ROLLER ASSEMBLY
14 230889 2 ADJUSTING NUT
15 234996 1 PR CROWN & PINION GEAR, RATIO 33/11 (30 MM)
16 230903 12 BOLT
17 230939 1 BEARING, CUP & CONE, TAPERED ROLLER ASSEMBLY
18 230919 A/R SHIM KIT
19 230929 1 COLLAPSIBLE SPACER
(CONTINUED ON 3-9)

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REAR AXLE 3-9

4WD DIFFERENTIAL ASSEMBLY (SD55)

6
8 7
7
8

5 13 2
14
24
15
11
12
9 11
4 10 10 4

3
17 20
1 18
21

22 19

23

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

19A 232669 1 SOLID SPACER KIT* SEE 3-10 - 3-11 FOR COMPLETE LIST
20 230940 1 BEARING, CUP & CONE, TAPERED
21 260512 1 SEAL, DUAL LIP
ALL
22 233449 1 YOKE (30 MM)
23 233448 1 STAKE NUT (30 MM)
24 230900 2 TENSION PIN

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3-10 REAR AXLE

4WD DIFFERENTIAL ASSEMBLY - SPACER KIT (SD55)

6
8 7
7
8

5 13 2
14
24
15
11
12
9 11
4 10 10 4

3
17 20
1 18
21

25 22 19

23

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

19A 1 *232669 SPACER KIT CONTAINS THE FOLLOWING:
232670 1 SPACER 13.650
232671 1 SPACER 13.675
232672 1 SPACER 13.700
232673 1 SPACER 13.750
232675 1 SPACER 13.775
232676 1 SPACER 13.800
232677 1 SPACER 13.825
232678 1 SPACER 13.850
ALL
232679 1 SPACER 13.875
232680 1 SPACER 13.900
232681 1 SPACER 13.925
232682 1 SPACER 13.950
232683 1 SPACER 13.975
232684 1 SPACER 14.000
232685 1 SPACER 14.025
232686 1 SPACER 14.050
232687 1 SPACER 14.075
(CONTINUED ON 3-11)

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REAR AXLE 3-11

4WD DIFFERENTIAL ASSEMBLY - SPACER KIT (SD55)

6
8 7
7
8

5 13 2
14
24
15
11
12
9 11
4 10 10 4

3
17 20
1 18
21

25 22 19

23

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

19A 232688 1 SPACER 14.100
232689 1 SPACER 14.125
232690 1 SPACER 14.150
ALL 232691 1 SPACER 13.550
232692 1 SPACER 13.575
232693 1 SPACER 13.600
232694 1 SPACER 13.625
*SEE TECHNICAL INFORMATION 0044A FOR SERVICE INFORMATION AND CUT-IN NUMBERS

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3-12 REAR AXLE

4WD STEER KNUCKLES & AXLE SHAFTS (SD55)

7
8 6
11 13 2
12 9
10 3
14 18 5
17
4
16

15
1A
1
16

15

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 260730 1 KNUCKLE JOINT - RH AXLE S/N: A519
1A 231049 1 KNUCKLE JOINT - LH AXLE S/N: A519
2 231084 4 TRUNNION
3 232377 4 SHIM, 0.08 MM
3 232378 4 SHIM, 0.13 MM
3 232379 4 SHIM, 0.25 MM
3 232380 4 SHIM, 0.76 MM
4 232339 4 TAPERED ROLLER BEARING - CUP & CONE
5 232364 4 SEAL
ALL
6 232058 16 BOLT
7 131637 4 GREASE FITTING
8 232381 1 DRIVESHAFT ASSEMBLY, 1240.1 MM LONG - INCLUDES #9-14
8 232382 1 DRIVESHAFT ASSEMBLY, 790.0 MM LONG - INCLUDES #9-14
9 231059 1 SHAFT, HUB SIDE, 244.5 MM LONG
- INCLUDES #232031 RETAINING RING
10 231058 1 SHAFT, AXLE SIDE, 926.0 MM LONG - RH
10 232383 1 SHAFT, AXLE SIDE, 476.0 MM LONG - LH
11 231667 1 CENTRE JOINT
(CONTINUED ON 3-13)

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REAR AXLE 3-13

4WD STEER KNUCKLES & AXLE SHAFTS (SD55)

7
8 6
11 13 2
12 9
10 3
14 18 5
17
4
16

15
1A
1
16

15

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

12 232384 1 RETAINING RING
13 231668 2 SPIDER KIT - INCLUDES #14
14 232385 2 GREASE FITTING
15 151356 3 PIVOT PIN
ALL
16 151288 3 BOLT - 10 MM
17 230917 2 NEEDLE ROLLER BEARING
18 230936 2 SEAL, 15.0 MM THICK (TO A519) REFER TO TI-0028 FOR INSTRUCTIONS
18 232191 2 SEAL, 18.5 MM THICK (CURRENT) REFER TO TI-0028 FOR INSTRUCTIONS

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3-14 REAR AXLE

4WD REAR DRIVESHAFT

1
6 7

3
8

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 256575 1 REAR DRIVESHAFT ASSY. - INCLUDES #2-4
2 260329 1 FLANGE YOKE
3 260330 1 U-JOINT KIT
4 190544 1 U-JOINT KIT
ALL
5 190819 1 CLAMP KIT - INCLUDES BOLTS
6 151249 4 BOLT - 7/16 X 1 1/2
7 151250 4 NUT - 7/16-20
8 152101 4 LOCKWASHER - 7/16

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REAR AXLE 3-15

STEER CYLINDER ASSEMBLY

13
1

15 4
14
5 15
9
10 17
3 7
6
7 2 3
16
16

12 11

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 231010 1 STEER CYLINDER ASSEMBLY - INCLUDES #2-17
2 232021 1 BARREL - INCLUDES #17
3 230974 2 BUSHING
4 231500 1 SEAL KIT - INCLUDES #5-10
5 231550 1 O-RING
6 N.S.S. 1 PISTON SEAL
7 N.S.S. 2 WEAR RING
8 N.S.S. 1 O-RING
9 ALL N.S.S. 1 GLAND SEAL
10 N.S.S. 1 WIPER SEAL
11 231036 1 DOWEL PIN
12 232051 1 PISTON
13 231797 1 END CAP
14 232052 1 ROD
15 131637 2 GREASE FITTING
16 230975 4 SEAL
17 232008 1 PIPE, BUTT END

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3-16 REAR AXLE

STEER CYLINDER HYDRAULICS

To Bulkhead

To Bulkhead

3
2
4

1
1

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 370101 2 HOSE ASSEMBLY - BULKHEAD TO CYLINDER ROD/CYLINDER
PISTON
2 ALL 131980 2 NUT
3 130747 2 FITTING - STRAIGHT BULKHEAD
4 131637 2 FITTING - GREASE

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REAR AXLE 3-17

AXLE MOUNT ASSEMBLY

1
9

3
7
10
6 4

FIG. MODEL PART# QTY. DESCRIPTION SERIAL #/COMMENTS

1 131116 2 FITTING - GREASE
2 131620 2 FITTING - STRAIGHT
3 551146 2 HOSE - STEER AXLE TO FRAME GREASE ZERKS
4 703166 1 AXLE PIN
5 256112 1 KEEPER PLATE
6 1 MOUNTING HARDWARE - INCLUDES: KEEPER PLATE
ALL
150581 1 BOLT - 1/2-20 X 1
150127 1 LOCKWASHER - 1/2
7 254701 1 BUSHING
8 551148 1 BUSHING
9 151248 1 BOLT - 1/2-20 X 4 1/2 GRADE 8
10 260071 1 LOCKNUT - 1/2-20

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3-18 REAR AXLE

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