FC-IO Module Application Manual

匯出日期：2025-08-27
修改日期：2023-06-27
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FC-IO Module Application Manual

FC-IO Device Setting and Operating

SRI參數設定

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Parameter Setting Interface

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1 Abstract
The parameter settings of the FC module device can be roughly divided into the following two types:
(1) The parameter setting between the FC device and the host controller communication port.
(2) Device parameter information setting of FC module and master controller.
The following sections will demonstrate how to set the relevant parameters through the HMI provided by
the master controller.

Abstract – 3
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2 Communication port parameter setting

After the master controller is powered on, the following function keys can be used to enter the
communication parameter setting page, which is displayed as follows:
8 Key：『 Param Setting 』→『 Next 』→『 Next 』→『 SRI Param Setting 』
5 Key：『 Param Setting 』→『 Next 』→『 Next 』→『 Next』 →『 SRI Param Setting 』

Detailed descriptions and default values and related parameters of each communication port are
shown in the following table.

Parameter Content Setting value Default value

Whether to activate Close Close

Activate

Communication Protocol RS485 RS485

Communication port parameter setting – 4

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Parameter Content Setting value Default value

Baud rate* 2400 bps 4 Mbps

4800 bps
9600 bps
14400 bps
19200 bps
28800 bps
38400 bps
57600 bps
115200 bps
1 Mbps
2 Mbps
3 Mbps
4 Mbps
4.5 Mbps
5 Mbps
10 Mbps

Control Mode Software Hardware

Hardware
Hybrid

Scan Time 0~10000 ms 10 ms

Communication timeout 0~10000 ms 10 ms

*Connect Syntec FC-IO module, please set the baud rate to 4 Mbps.

After editing, you must press 『Save Com Port Param.』and the following message will show on the
message box, reminding the parameter setting written to the system. The new settings will be valid after
rebooting.

Communication port parameter setting – 5

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Communication port parameter setting – 6

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3 Device Parameter Information Setting

From the communication parameter setting page, click 『Setting』 to set the module parameters of each
device under each communication port. After entering, the page is displayed as below, the left column
displays the device station number and the right side displays the actual installation configuration and
system parameter settings of the device module.

The station number of the left-field device is illustrated as follows:

Normal Unknown Abnormal

Compari The external device installation There is no corresponding The external device
son configuration content is identical parameter setting when the installation
descripti to the corresponding parameter. external device is installed configuration
on and detected. content is different
from the
corresponding
parameters.

icon

Note that after using 『Edit Device』 or 『Disable Device』, you must execute『Save SRI Param
Setting』 to write the settings to the system parameters. The new settings will not take effect until
reboot.

Device Parameter Information Setting – 7

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3.1 Edit Device

After clicking “Edit Device”, you can edit in the right field. For the newly detected external device, refer to
the following operations to use “Auto Synchronization” and “Write to storage cache” to read the
information. Synchronize to the system parameter setting value, and freely set the reading or writing start
R-value. Note that this time only temporarily write to the system temporary storage area, you must
execute “Save all settings” to write the setting to the system parameters.

Device Parameter Information Setting – 8

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3.2 R-value occupied instructions

D Read Description
e /
v Write
ic R-
e value
amou
nt

F R 1
Modbus Address Function Effective
C e
- a
D d R value filled I0~I15 0~15bit
I-
1
6

Device Parameter Information Setting – 9

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D Read Description
e /
v Write
ic R-
e value
amou
nt

F W 1
Modbus Address Function Effecti
C ri
- t
D e R value filled O0~O15 0~15bi
O
-
1
6

F R 8
Modbus Address AD Function Effective output value
C e
- a
S d R value filled AD1 -32767~32767
M
L
S R value filled+1 AD2 -32767~32767
R
R value filled+2 AD3 -32767~32767

R value filled+3 AD4 -32767~32767

R value filled+4 AD5 -32767~32767

R value filled+5 AD6 -32767~32767

R value filled+6 AD7 -32767~32767

R value filled+7 AD8 -32767~32767

Device Parameter Information Setting – 10

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D Read Description
e /
v Write
ic R-
e value
amou
nt

W 7
Modbus Address PWM Function Effective input value Default value Remarks
ri
t
e R value filled Base time (B) : 1 ~ 65535 1000 • Frequency range 1
• Duty Cycle ( t / T %
unit ns
• If t > T, it is display

R value filled+1 Pulse output cycle(T) : 1 ~ 65535 1000

Unit is base time

R value filled+2 Pulse output width 0 ~ 65535 0

(t) :
Unit is base time

Modbus Address DA Function Effective input value

R value filled+3 DA1 -2047~2047

R value filled+4 DA2 -2047~2047

Device Parameter Information Setting – 11

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D Read Description
e /
v Write
ic R-
e value
amou
nt

Modbus Address DA Function Effective input value

R value filled+5 DA3 -2047~2047

R value filled+6 DA4 -2047~2047

F R 1
Modbus Address Function Effective
C e
- a
L d R value filled I0~I2 0~2bit
S
R
M W 1
K Modbus Address Function Effecti
ri
t
e R value filled O0~O11 0~11bi

F R 1
Modbus Address Function Effective
C e
- a
L d R value filled I0~I2 0~2bit
S
M
P
W

Device Parameter Information Setting – 12

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D Read Description
e /
v Write
ic R-
e value
amou
nt

W 4
Modbus Address Function Effective input value
ri
t
e R value filled O0~O11 0~11bit

R17041 Laser source data transfer 0 or 1 ( 0 is disabled data transfer mode, 1 is data tra
mode switching mode enabled)

N/A Laser source pulse width N/A (Sent by the kernel)

setting command

R17042 Laser source pulse width 0~65535

value

F R 2
Modbus Address Function Effective
C e
- a
D d R value filled I0~I15 0~15bit
I-
3
2 R value filled+1 I16~I31 0~15bit

F W 2
Modbus Address Function Effecti
C ri
- t
D e R value filled O0~O15 0~15bi
O
-
3 R value filled+1 O16~O31 0~15bi
2

Device Parameter Information Setting – 13

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D Read Description
e /
v Write
ic R-
e value
amou
nt

F R 1
Modbus Address Effective output value
C e
- a
R d R value filled -32768~32767
E
S
V
R

F R 8
Modbus Address Function Effective out
C e
- a
A d R value filled AD0 Input -32768~32767
D
-
D R value filled+1 AD1 Input -32768~32767
A
R value filled+2 AD2 Input (Hardware does not support) -32768~32767

R value filled+3 AD3 Input (Hardware does not support) -32768~32767

R value filled+4 AD4 Input (Hardware does not support) -32768~32767

R value filled+5 AD5 Input (Hardware does not support) -32768~32767

R value filled+6 AD6 Input (Hardware does not support) -32768~32767

R value filled+7 AD7 Input (Hardware does not support) -32768~32767

Device Parameter Information Setting – 14

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D Read Description
e /
v Write
ic R-
e value
amou
nt

W 5
Modbus Address Function Effective input valu
ri
t
e R value filled AD range setting
bit15~5 bit

reserve AD
0: +
1: +

R value filled+1 DA0 output -32768~32767

R value filled+2 DA1 output (Hardware does not support) -32768~32767

R value filled+3 DA2 output (Hardware does not support) -32768~32767

R value filled+4 DA3 output (Hardware does not support) -32768~32767

F R 4
Modbus Address Function Effective output value
C e
- a
T d R value filled Thermal Sensor 1 5~1451
M
P
S R value filled+1 Thermal Sensor 2 5~1451
R
R value filled+2 Thermal Sensor 3 5~1451

R value filled+3 Thermal Sensor 4 5~1451

Device Parameter Information Setting – 15

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D Read Description
e /
v Write
ic R-
e value
amou
nt

F R 2
Modbus Address Function
C e
- a
M d R value filled MPG I0~I6
P
G
R value filled+1 A/B phase Counter

F R 2
Modbus Address Function Effective output range
C e
- a
L d R value filled AD -32768~32767
W
M
R value filled+1 DI 0~15bit

Device Parameter Information Setting – 16

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D Read Description
e /
v Write
ic R-
e value
amou
nt

W 6
Mobbus Address PWMFunction Effective input range Default value Remark
ri
t
e R value filled Base time (B) : 1 ~ 65535 1000 • Frequency range 1
• Duty Cycle ( t / T %
unit ns
• If t > T, it is display

R value filled+1 Pulse output 1 ~ 65535 1000

cycle(T) :
Unit is base time

R value filled+2 Pulse output width 0 ~ 65535 0

(t) :
Unit is base time

Modbus Address DA Function Valid input value

R value filled+3 DA1 Output -2047 ~ 2047

R value filled+4 DA2 Output -2047 ~ 2047

Device Parameter Information Setting – 17

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D Read Description
e /
v Write
ic R-
e value
amou
nt

Modbus Address Function

R value filled+5 O0~O7

3.3 Delete Device

For the external device which installation configuration content does not match with the corresponding
parameters, if it is due to the number changed of DIP switch number on external device, you can use the
following operation to delete the parameter setting directly by using the “Delete Device”. Note that you
must execute “Save All” again, only then settings will write into the system parameters.

Device Parameter Information Setting – 18

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Diagnostic Function Interface

Device Parameter Information Setting – 19

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4 Diagnostic function
The master controller can monitor the diagnostic information of the FC module as shown in the following
table.

Displa System Description Possible problem/cause Possible Solution

y Data
level

conne actual If this value is larger than 1. Scanning time is 1. Reduce the
ction scan time the parameter setting longer than you think total number
port value, increase the 2. Will issue an SRI-001 of modules
parameter setting value. alarm 2. Increase the
scan time

FC Protocol 0: no error; 1: error The controller sends out the 1. Check

modul error flag Funciton ID that the station controller
e module does not recognize. software
(statio version
The module may stop
n) 2. Check sub-
working.
module
software
version

Communic 0: no error; 1: error SRI-002 alarm will be issued 1. Check if the

ation when module controller and
timeout communication timeout. module wiring
flag are accurate.
2. Check if the
module is
normal.

CRC check 0: no error; 1: error The packet cannot be 1. Check if the

error flag correctly delivered to the cable is
module. damaged
2. Confirm if the
When there are too many CRC
connector is
errors, SRI-003 alarm will be
damaged
issued.

Character 0: no error; 1: error The length of the packet in 1. Check

receiving hardware mode does not controller
number match the expectation software
error flag version
2. Check sub-
module
software
version

Diagnostic function – 20
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Displa System Description Possible problem/cause Possible Solution

y Data
level

Error code 0: no error; other : display This column displays the 1. Check
for error code error code of the controller
protocol communication error. software
error version
2. Check sub-
module
software
version

Number of Error accumulation count This value will keep

communic accumulating when the
ation communication has kept
protocol being wrong.
errors

Communic Error accumulation count This value will keep

ation accumulating when the
timeout communication has kept
count being timeout.

CRC check Error accumulation count This value will keep

error accumulating when
count the cable/connector is
unstable.

Characters Error accumulation count This value accumulates when

receiving the length of the packet in
error hardware mode does not
count match the expectation.

FC status Bit 0~1: Error Type

modul code Bit 1~2: Error Level
e(sub- (Not Bit 3~7: Error Count
statio implement
n) ed)

The operator can access the diagnostic page with the following function keys.
8 key：『Diagnostic function』→『SRI Status』
5 key：『Next』→『Diagnostic function』→『Next』→『SRI Status』

Diagnostic function – 21
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Alarm Description and Troubleshooting

Diagnostic function – 22
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5 FC-IO模組通訊錯誤檢查 - SRI

Alarm ID SRI-001 Alarm標題 【掃描時間設定過短】

說明 控制器實際的掃描時間超過設定的掃描時間時，會發出此警報。

可能原因 系統效能不足、掃描點數太多且設定的掃描時間過短。

排除方法 將掃描時間加大。

Alarm ID SRI-002 Alarm標題 【通訊逾時】

說明 裝置無回應時，會發出此警報。

可能原因 硬體配線錯誤或裝置有問題。

排除方法 檢查硬體是否正確設定和連接。

Alarm ID SRI-003 Alarm標題 【CRC錯誤次數太多】

說明 CRC錯誤超過一定次數時，會發出此警報。

可能原因 硬體沒有正確連接或線材有瑕疵

排除方法 檢查硬體是否正確設定與連接，尤其是線材。

Alarm ID SRI-004 Alarm標題 【模組已變更，請檢查裝置設定】

說明 當參數設定與實際安裝組態有所有不同時，會發出此警報。

可能原因 外在裝置站號或模組順序已變更。

排除方法 請重新設定系統參數。

Alarm ID SRI-005 Alarm標題 【韌體更新失敗】

說明 韌體更新過程中發生錯誤。

FC-IO模組通訊錯誤檢查 - SRI – 23
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Alarm ID SRI-005 Alarm標題 【韌體更新失敗】

可能原因 1. 更新過程中通訊發生錯誤。
2. 更新過程中模組供電異常。
3. FC-IO模組故障。

排除方法 1. 檢查硬體是否正確設定與連接，尤其是線材，並重新進行韌體更新。
2. 檢查模組供電是否正常，並重新進行韌體更新。
3. 若韌體更新持續失敗，請聯絡原廠以尋求解決方式。

Alarm ID SRI-00 Alarm標 【模組在燒錄模式(Boot loader)，需重新燒錄韌體後才能正常使

6 題 用】

說明 開機時偵測到模組在燒錄模式，會發出此警報。

可能原 韌體曾經更新失敗過，導致模組停留在燒錄模式。
因

排除方 請重新進行韌體更新。
法

Alarm ID SRI-007 Alarm標題 【模組通訊異常】

說明 當模組通訊時發生錯誤碼，會發出此警報。

可能原因 該模組無法正常通訊。

排除方法 1. 斷電後重開。
2. 更新韌體版本。
3. 運作一段時間跳此警報，表示可能為雜訊干擾，請檢查周遭有無干擾源，設備、線材抗干
擾處理是否確實。

Alarm ID SRI-008 Alarm標題 【模組初始化失敗】

說明 模組初始化失敗時，會發出此警報。

可能原因 該模組的HW-ID判讀有誤。

排除方法 送回原廠維修。

FC-IO模組通訊錯誤檢查 - SRI – 24
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Alarm ID SRI-009 Alarm標題 【韌體更新成功，重開機後有效】

說明 韌體更新成功後，發出此警報提示，需要重新開機。

可能原因

排除方法 控制器重新開機。

Boot Device Scanning Action Description

FC-IO模組通訊錯誤檢查 - SRI – 25
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6 Boot Auto Scan

• Steps
1. When you power on the system for the first time (not yet complete setting), you must first set the
parameters of the port (refer to the parameter settings in the previous section) through the HMI and
reboot the system.
2. After reboot, all FC hardware devices will be scanned automatically. Since it is the first scan, there is no
information in the configuration file. It is necessary to fill in and set the corresponding I/O register (R
value) by the HMI. Then re-boot the controller.
3. After reboot again, if there is no abnormality, the device will operate normally.

• Description of conditions that may be encountered during actual operation

1. If the device does not match the parameter settings, because the kernel updates IO according to the
device content set by the parameter, the following situations may occurred:
a. When the actual device is more than the parameter setting, the CNC kernel will not find the error,
but the newly added device will not be scanned correctly. In this case, please go to the SRI setting
screen and set the device correctly then reboot the controller.
b. When the actual device is less than the parameter setting, because some devices do not exist, so
the message sent by the CNC kernel will not be responded, which will cause the kernel to give SRI
alarm to inform the user that the scanning time is too short or communication timeout (SRI- 001,
SRI-002 alarm), please go to the SRI setting screen and set the device correctly then reboot the
controller.
c. The actual device does not match the parameter settings, may also cause the situation of a and b.
2. If a CRC confirmation failure alarm (SRI-003) is issued, please check if the wire and connector are
connected well. The occurrence of SRI-003 is irrelevant to the device automatic scanning mechanism.

IO Scaning Action Description

Boot Auto Scan – 26

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7 I/O Hardware Scanning Function

• Device Type
1. DI：16 Digital Input (occupy 16 bit input)
2. DO：16 Digital Output (occupy 16 bit output)
Currently every 16bit will correspond to an R value (set by HMI)
• Packet receive-delivery mechanism (take DI/DO as an example)

• Scan step (take above graph as an example)

1. After setting to the hardware mode and initializing successfully, the system enters hardware scan mode.
2. When the external signal input via the DI device, the kernel will automatically update the DI change to
the R value (for example: I-1~I-16 mapping to R2001)
3. When the output R value changes, the kernel will automatically output the change of the R value to the
DO device (for example: R2024 mapping to O-49~O-64)
4. The above steps (2. and 3.) will be updated once per scan time.

Firmware Update Interface

I/O Hardware Scanning Function – 27

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8 Firmware Update
User can enter the firmware update page with the following function keys.
8 key：『 Param Setting 』→『 Next 』→『 Next 』→『 SRI Param Setting 』→『Device
parameter information setting』→『Edit Device』→『 Firmware Update 』
5 key：『 Param Setting 』→『 Next 』→『 Next 』→『 Next』→『 SRI Param Setting 』→
『Device parameter information setting』→『Edit Device』→『 Firmware Update 』

First use the cursor to select the module to be updated, click『Select』 to check or cancel, after the
selection is completed click “Confirm to update” to start the update.

Firmware Update – 28
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After the firmware is updated, the user should reboot the FC device and the master controller system
according to the message.

Notifications：

Firmware Update – 29
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a. When updating multiple modules' firmware at once, please choose the same type of module to
avoid system operation error!
b. Do not operate the FC device or the master controller before the system completes firmware
update to avoid system operation errors!
c. After the firmware update is completed, please restart the FC device and the master controller
system according to the prompt message to avoid system operation error!
d. For the same module, after firmware update is completed and before reboot, do not repeat the
update process to avoid system error!

FC-IO Hardware Installation

Installation Precautions:
• When planning the pre-installation configuration, please ensure to confirm the overall size of the
electrical cabinet, also the communication cable connector size and the retained installation gap should
also be taken into consideration to avoid the lack of installation space due to miscalculation.
• Please ensure to confirm the operating conditions of all components are within the product
specifications. In principle, considerations on temperature/humidity control and dust/corrosion
protection are necessary.
• When installing each module, please confirm that the fasteners on the upper and lower ends of each FC
module are locked.
• After installing each module or modules to the rails, please confirm that the picks under each FC module
have been latched inward.
• When connecting the communication cable and communication port, please ensure that the connector
or screw of the communication cable connector and the port on the module are properly connected.

Assembly
For the installation and disassembling of FC modules, please follow the installation steps below to install the
power module and function module.
1. Set the station no. of each module with the rotary DIP switch
The FC module can be configured according to the user's I/O requirements. It needs to distinguish the
station number of each function module with the rotary DIP switch. (The value of the rotary dip switch is
0x00~0x0F)

Firmware Update – 30
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Attention! If there are multiple FC modules connected in series to the controller, the power
module station number of each module is configured and cannot be repeated! As shown below.

Firmware Update – 31
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In the function module section, the function module site number between each string of modules can
be repeated! As shown below.

For different types of function modules in the same station, the station number can be repeated, as
shown in the figure below.

Firmware Update – 32
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Attention! The same type of function module station number in the same station is not repeatable! As
shown below.

2. Install the FC function module

• Install the left slot of the function module to the right slot of the power module.
(Note! Do not install the function module on the left side of the power module)

Firmware Update – 33
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Firmware Update – 34
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• Slide the module fasteners on the upper and lower ends of the FC module to the arrows.

Firmware Update – 35
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• Insert the internal communication slot on the left side of the function module onto the right slot of the
power module or function module.

• Fasten the fasteners between the function modules.

Firmware Update – 36
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• Once the above settings are confirmed, mount the FC module to the rails of the electrical cabinet.
1. Slide into the rail from top to bottom.
2. Press the FC module inward.
3. When pressed inward, the slide rails are automatically buckled.

Firmware Update – 37
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• Finally, try to pull the FC module out and make sure the rail latch is fixed.

Firmware Update – 38
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3. Disassemble the FC function module

• Pull out the pick under the FC modules and pull them out from the rails, and can be removed.
1. Pull the picks out.
2. The rails latch moves downward.
3. Pull the FC modules out from bottom to top and removed them from the rail.

Firmware Update – 39
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Wiring
• Wiring Precautions

• When installing or wiring, you must ensure that all external power supplies are turned off. If
all power are not turned off may result in electric shock to the user or damage to the
product.

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• Be sure to ground the FG and GND terminals with a protective earth conductor. Fail to do so
may result in electric shock or operation errors.
• When wiring, check the rated voltage and terminal configuration as defined by the product
specifications to ensure proper safety wiring. Connecting a power supply that does not
match the power voltage or incorrect product safety wiring may result in a fire or damage.
• External wiring configurations should use special tools for side bending, gluing and proper
soldering. Poor wiring configurations can cause short circuits, fires, or operation errors.
• Tighten the terminal screws to the specified torque. If the terminal screws are loose, it may
cause a short circuit, fire, or operation error. However, if the terminal screws are too tight,
the screws and modules may be damaged, drop, short circuit, or malfunction.
• It must be ensured that there are no foreign matters such as iron filings or wiring residues in
each module. These foreign matters may cause fire, damage, or operational errors.

After the power module and the function module are installed, the wiring of each function module can be
performed. In order to confirm the operation safety, when connecting the power cable, please ensure to operate
while power off. The signal cables can be connected to components such as switches and motors according to
the user's requirement for the operation simulation. The general structure is as follows:

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(NOTE：It is recommended to expose the metal surface of the rails in the electrical cabinet.)

FC Power Module Wiring

• The power input is 24V. Please connect the power supply to the 24V and 0V terminals on the power
module. If the AC110V or AC220V is connected to the 24V and 0V input terminals, the FC series
module will be damaged. Users must pay special attention.
• The ground terminal of the power supply is grounded with a wire of 1.6mm or above.
• Please well connect the ground terminal of power module.
• Use 12-22AWG single core wire or multi-core wire for the electrical wiring (use 60/75°C copper cable for
wiring).

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Power module exterior appearance：

The main panel of the power module includes the following three connectors.
• External communication European standard terminal connector (connected to each FC
module)
• SRI D-Sub communication connector (connected to the controller)
• Power connector

Power module pin definition:

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External communication terminal connector (connected to each FC

module)

No. pin definition

1 External RS485 D+

2 External RS485 D-

3 FG

External communication FC端 控制器端

connector (connected to the
controller)

No. pin definition

1 External RS485 D+

2 External RS485 D-

3 --

4 --

5 --

6 --

7 --

8 --

9 --

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Power connector pin definition

No. pin definition

1 24V Power

2 GND

3 N/A

4 FG

LED indicator definition：

Module name LED indicator name Description

Power module PWR Indicator (Yellow light) Indicates the operating status of the power module
On: Power module has power output
Off: Power module has no power output

DI16 Wiring
Digital input module pin definition：
The digital input function module is mainly divided into left and right sides network connections (power and
communication pins) and digital input pins. During the installation stage, the 44 pins on the left side are
connected serially to the FC function module, and the power supply and communication pins are also
connected. The 44 pins on the right side are reserved to connect to the FC function module. The main digital
input signal's 18 pins are defined as follows:

Digital input module appearance：

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DI Digital input function module pin definition：

DI Digital input function module pin definition

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No. pin definition

1 COM

2 COM

3 Input Signal 1

4 Input Signal 2

5 Input Signal 3

6 Input Signal 4

7 Input Signal 5

8 Input Signal 6

9 Input Signal 7

10 Input Signal 8

11 Input Signal 9

12 Input Signal 10

13 Input Signal 11

14 Input Signal 12

15 Input Signal 13

16 Input Signal 14

17 Input Signal 15

18 Input Signal 16

Note: If any abnormality occurs in the digital function module, all digital outputs will be interrupted!

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LED Indicator definition：

Module Name LED Indicator Name Description

P Indicator (yellow light) Indicates the power status of the function module
On: The power module has power input
Off: The power module has no power input

R Indicator (green light) Indicates the operational status of the function

module
Digital input
On: The function module is running
Function module
Off: The function module stopped

E Indicator (red light) Indicates the abnormal state of the function module
On: The function module abnormality occurred
Off: The function module is normal

Digital input communication Indicates the input status of each digital input point
indicator (green light)
On: The digital input signal is active
Off: No signal input

Wiring Method
The wiring method is free to choose from Source/Sink. When Source is selected, the COM pin is connected to
24V, and the I pin is connected to the Sink Type output. When the Sink is selected, the COM pin is connected to
0V, and the I pin is connected to the Source Type output. The following is a schematic diagram of the internal
structure of FC DI16.

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DO16 Wiring
Digital output module pin definition：
The digital output function module is mainly divided into left and right sides network connections (power and
communication pins) and digital input pins. In the installation phase, the 44 pins on the left side are connected
serially of each FC function modules, and the power supply and communication pins are also connected. The 44
pin on the right side is reserved to connect for the FC function module. The main digital output signal's 18 pin
are defined as follows:

Digital output module appearance：

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DO Digital output function module pin definition：

DO Digital output function module pin definition

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No. Pin definition

1 24V

2 GND

3 Output signal 1

4 Output signal 2

5 Output signal 3

6 Output signal 4

7 Output signal 5

8 Output signal 6

9 Output signal 7

10 Output signal 8

11 Output signal 9

12 Output signal 10

13 Output signal 11

14 Output signal 12

15 Output signal 13

16 Output signal 14

17 Output signal 15

18 Output signal 16

Note：If any abnormality occurs in the digital function module, all digital outputs will be interrupted!

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LED Indicator definition：

Module Name LED Indicator name Description

P Indicator (yellow light) Indicates the power status of the function module
On: Power module has power input
Off: Power module has no power input

R Indicator (green light) Indicates the operational status of the function

module
On: function module is running
Digital output
Off: Function module stops
Function
module
E Indicator (red light) Indicates the abnormal state of the function module
On: function module abnormality occurs
Off: The function module is normal

Digital output communication Indicates the input status of each digit output point
indicator (green light)
On: digital output signal is active
Off: no signal output

24V Indicator (yellow light) Indicates the external power supply status of the
digital output function module
On: The input power supply is normal (the light is
always on after the power is turned on)
Off: no power supply

Wiring method
The wiring method is Source Type. The O point output is connected to the Sink Type input device. The following
is a schematic diagram of the internal architecture of FC DO16

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DI32 Wiring
Digital input module pin definition：
The digital input function module is mainly divided into left and right sides network connections (power and
communication pins) and digital input pins. In the installation phase, the 44 pins on the left side are connected
serially of each FC function modules, and the power supply and communication pins are also connected. The 44
pin on the right side is reserved to connect for the FC function module. The definition of the two sets of horn
type connector pins of the main digital input signal is as follows:

Digital input module appearance：

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pin definition：

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Note：If any abnormality occurs in the digital function module, all digital outputs will be interrupted!

LED Indicator definition：

Module Name LED Indicator Name Description

P Indicator (yellow light) Indicates the power status of the function module
On: Power module has power input
Off: Power module has no power input

R Indicator (green light) Indicates the operational status of the function

module
Digital input
On: function module is running
Function module
Off: Function module stops

E Indicator (red light) Indicates the abnormal state of the function module
On: function module abnormality occurs
Off: The function module is normal

Digital input communication Indicates the input status of each digit input point
indicator (green light)
On: digital input signal is active
Off: no signal input

Wiring Method
1. Point direct input
The wiring method is free to choose Source/Sink. When Source is selected, the COM pin is connected to
24V, and the I pin is connected to the Sink Type output. When the Sink is selected, the COM pin is
connected to 0V, and the I pin is connected to the Source Type output. The following is a schematic
diagram of the internal structure of FC DI32.
Note: Since the COM pin of each connector are connected together at the same time, if SINK INPUT is
selected, all 16 pin of the same connector must be drawn into SINK INPUT.

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2. With the Syntec TB terminal board input

Can be directly connected to Syntec's terminal boards, please refer to:
TB16IN規格書.doc
TB16IN-PHO規格書_TRANSLATED(2).doc

DO32 Wiring
Digital output module pin definition：

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The digital output function module is mainly divided into left and right sides network connections (power and
communication pins) and digital input pins. In the installation phase, the 44 pins on the left side are connected
serially of each FC function modules, and the power supply and communication pins are also connected. The 44
pin on the right side is reserved to connect for the FC function module. The main digital output signal's of the
two sets of horn type connector are defined as follows:

Digital output module appearance：

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pin definition：

Note：If any abnormality occurs in the digital function module, all digital outputs will be interrupted!

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LED Indicator definition：

Module Name LED Indicator name Description

P Indicator (yellow light) Indicates the power status of the function module
On: Power module has power input
Off: Power module has no power input

R Indicator (green light) Indicates the operational status of the function

module
On: function module is running
Digital output
Off: Function module stops
Function
module
E Indicator (red light) Indicates the abnormal state of the function module
On: function module abnormality occurs
Off: The function module is normal

Digital output communication Indicates the input status of each digit output point
indicator (green light)
On: digital output signal is active
Off: no signal output

24V Indicator (yellow light) Indicates the external power supply status of the
digital output function module
On: The input power supply is normal (the light is
always on after the power is turned on)
Off: no power supply

Wiring Method
1. Point direct input
The wiring method is Source Type, The O point output is connected to the Sink Type input device. The
following is a schematic diagram of the internal architecture of FC DO32.
Note: the maximum driving capacity of each point is 625mA. If there is a higher current drive load, please
use FC-DO16.

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2. Use with Syntec TB terminal board

Can be directly connected to Syntec's terminal boards, please refer to:
TB16OUT規格書.doc
TB16OUT規格書_TRANSLATED.doc

FC-IO Introduction

Syntec Technology introduced the FC Series modules with high-performance, user-friendly, high-speed
communication and integrated digital I/O modules. A range of high-performance, low-cost modular I/O modules
are available, along with a Syntec Technology of full-scale controllers to provide the most cost-effective
integration solution in the automation market. Each module can be independently disassembled, and the type
and number of modules can be flexibly configured according to the needs of the user. In terms of the order of
the modules, the modules can be placed according to the user's wiring requirements. Moreover, each function
module can be repaired and replaced separately.
FC module is an easy to use solution, whenever you power on the FC module, the system automatically scan
all connected devices, and users can use them directly without any further settings. If the actual module
configuration is different from the controller settings, system will proactively inform users. Various FC function
modules can be used as the main module as long as they are placed on the right side of the power module.
Therefore, unlike the general-purpose products an additional CPU module is required in addition to the function
modules.
The FC modules communicate directly with the controller via SRI (Syntec Remote Interface) high-speed serial
communication interface, enabling efficient transmission and high integration between the FC module and the
controller. Therefore, the user is provided with a more flexible system expansion structure, which does not
cause inconvenience to the user in constructing the system and operation due to problems such as excessive

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system points and complicated settings, and thus the system retains the flexibility and integrity, also allows
users to be more efficient in the project building process.

FC-IO Model List

The following is the FC series module models list:

Segment Model Name on Controller Model Description

Power Module FC-PWR N/A 24VDC Power Module

Digital I/ FC-DI16 FC-DI-16 24VDC, 5mA，16 Signal Input

O Module
FC- FC-DO-16 12 ~ 24VDC，2A，16Signal Output
DO16

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Segment Model Name on Controller Model Description

FC-DI32 FC-DI-32 • 2 sets of horn-type connector each 16 PIN,

wire, and I/O cables are shared.
• 24VDC (source input)
• Primary and Secondary side isolation

FC- FC-DO-32 • 2 sets of horn-type connector each 16 PIN,

DO32 wire, and I/O cables are shared.
• 24VDC / 625mA (source output)
• Primary and Secondary side isolation

AD/DA Module FC-SLSR FC-SMLSR • PWM Input 1 set

• DA Output 4 sets
• AD Output 8 sets

Note: for detailed specifications please refer to Chapter 2. Specification and Configuration

Each model's appearance：

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FC-PWR FC-DI16 FC-DO16 FC-DI32 FC-DO32 FC-SLSR

FC-IO Related Manuals Introduction

For FC module, the Syntec Technology prepares the following instructions for the various application needs
of users:
1. FC Module Instruction Manual (this manual): Describes the types of FC modules, software and
hardware settings, specifications, maintenance and exceptions.
2. FC Module Hardware Manual: Introduces the electrical specifications, mechanism specifications,
wiring, maintenance, and abnormality elimination of the FC module.
3. FC Module Quick Start Guide: Describes how to get the system up and running quickly. (provided by
the product team)
In addition to basic system structure introduction, this manual teaches users, through simple graphic
example, how to set and plan the entire system structure and FC modules step by step, so that users can
quickly get started. If an error message or an alarm occurs while the system is running, please refer to
Chapter 5 of the FC Module Instruction Manual.

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FC Series Feature
FC Series Module Scheme：

FC Series Module has below features：

1. Powerful system configuration flexibility
• The number of FC functional modules can be flexibly configured according to user
requirements.
• FC function modules can be connected according to requirements. Each station can connect
up to 16 FC function modules.
• The user can easily connect and correspond to each I/O point through the rotary DIP on the
function module.
• The user does not need to make any settings, and can be easily used through the controller
HMI.
• When DI and DO function modules are connected in series, no special classification is
required, and they can be connected in series.

2. Support for higher I/O points

• The DI digital input function module can provide 16~32 channels of input signals.
• The DO digital output function module can provide 16~32 channels of output signals.
• Each function module can connect up to 16 function modules in series. One module can
provide up to 512 channels of input and output signals.
• The controller can connect up to 16 sets of function modules in series, and can provide up to
8192 channels of input and output signals.

Introduction to FC Structure

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The contents of this chapter mainly explain the overall structure of the FC series modules, including the
relationship between the controllers of the FC series modules and the FC series modules. Below outlines are
used to introduce this structure main points:
1. FC Series Structure Scheme：
• The FC series modules can be divided into power modules and function modules, and the
function modules refer to modules with specific functions, such as digital input and output,
analog output modules.
• The FC module consists of one power module and other functional modules (up to 16). The
schematic diagram is as follows.

• The communication structure is divided into two parts: the controller to FC Power Module and
FC main module to Sub-module in same station. To distinguish, the former is called SRI (Syntec
Remote Interface), the latter is called SBus communication.
• Each module is connected to each other through a connector on the side to perform
communication with the SBus. The controller is connected to other functional modules through
an internal communication connector located on the power module for SRI communication.
• Various FC function modules can be used as long as they are connected in series, so unlike the
general commercial products in addition to the function modules an additional CPU module is
required.

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FC-IO Specification and Configuration

This chapter mainly introduces the basic system structure and configuration, as well as the general
specifications, electrical specifications, parts introduction and appearance dimensions of each FC module.
Basic system structure and configuration
FC Module's minimum structure requirement:
To build an FC module system, at least one power module or high-end FC
module must be included, and a function module. If the system only needs

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one set of digital input signals, then only one power module and one set of
digital input module are needed. The module is shown below.

If there are more FC function module requirements, just add the function
module to the right side of the module, as shown below. (Please refer to
Chapter 3 - Assembly for the installation method. For the wiring method,
please refer to Chapter 3 - Wiring)

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Digital IO Specification

FC-DI16
Electrical Specifications Exterior Dimension

Item Specification

Number of 16 ch
input signal
channels

Input type Digital Input

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Item Specification

Input signal 24 V (Sink/

specificatio Source)
n

Input 24 VDC, 5 mA
current

Acti OFF > 15 VDC

on →
ON
Lev
el
ON < 5 VDC
→
OFF

Res OFF 10 ms ± 10%

pon →
d ON
Tim
e ON 15 ms ± 10%
→
OFF

Maximum 2.5 KHz

input
frequency

Input 2.2 KΩ
resistance

Input circuit Optocoupler

isolation isolation

Input action When the

display optocoupler
is driven, the
input point
indicator
lights up.

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Item Specification

Input signal 18 pin 5.0 mm

connector pitch EU
size standard
terminal

Rotary DIP Switch Introduction

The function module station
number is used for the station
number configuration of the FC
module. The station number
consists of a rotatable dip switch
with a station number range of
0x00 to 0x0F.
(Note! The function module
station number configuration of
each function module is not
repeatable! For setting details,
refer to Chapter 3 - Assembly)

Stati Definiti Exterior

on on
numb
er

0x00 Station
~ number
0x0F in the FC
module

Function module part

N Name Description
introduction
o
.

1 Modul Module model

e name
Name abbreviation
(DI16: Digital
Input Function
Module)

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N Name Description
o
.

2 Rotary Set the station

dip number of the
switch function
module

3 Power Indicates
Indicat power supply
or status (yellow
light)

4 Operat Indicates
ion operation
Indicat status (green
or light)

5 Abnor Indicates
mal abnormal
Indicat status (red
or light)

6 Input The input

Signal indicator lights
Indicat up when the
or input point is
on.

7 Input For detailed

pin digital input
termin pin
al description,
please refer to
Chapter 3 -
Digital Input
Module Wiring

8 Upper- Connect to the

end upper-end
fasten fasteners of
er other FC
function
modules

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N Name Description
o
.

9 Interna Connect to
l other FC
comm function
unicati modules
on
connec
tor
(right
side)

1 Slide The pick that

0 rail controls the
latch slide rail latch
pick

1 Lower- Connect to the

1 end lower-end
fasten fasteners of
er other FC
function
modules

1 Slide Latch on the

2 rail fixed slide rail
latch

1 Interna Connect to
3 l other FC
comm function
unicati modules
on
connec
tor
(left
side)

FC-DI32
Electrical Specifications Exterior Dimension

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Item

Number of input signal channels

Input type
Note：Referenced with FC-DI16
Input signal specification picture, the dimensions are the
same.

Input current

Action OFF → ON
Level
ON → OFF

Respond OFF → ON
Time
ON → OFF

Maximum input frequency

Input resistance

Input circuit isolation

Input action display

Input signal connector size

Function module part

N Name Description
introduction
o
.

1 Modul Module model

e name
Name abbreviation

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N Name Description
o
.

2 Power Indicates
Indicat power supply
or status (green
light)

3 Operat Indicates
ion operation
Indicat status (yellow
or light)

4 Extern Indicates
al 24V power supply
power status (green
indicat light)
or

5 Abnor Indicates
mal abnormal
Indicat status (red
or light)

6 Input For detailed

horn digital input
type pin
connec description,
tor X1 please refer to
Chapter 3 -
Digital Input
Module Wiring

7 Input For detailed

horn digital input
type pin
connec description,
tor X2 please refer to
Chapter 3 -
Digital Input
Module Wiring

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N Name Description
o
.

8 Abnor Indicates
mal abnormal
Indicat status (red
or light)

9 Interna Connect to
l other FC
comm function
unicati modules
on
connec
tor
(right
side)

1 Interna Connect to
0 l other FC
comm function
unicati modules
on
connec
tor
(left
side)

FC-DO16
Electrical Specifications Exterior Dimension

Item Specificatio
n

Number of 16 ch
output signal
channels

Output type Transistor-T

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Item Specificatio
n

Output below 24
signal VDC
specification

Maxi Resis 2 A / 1 pin

mu tive (8 A / COM)
m
load Indu 12 W (24
ctive VDC)

Output 24 V,1.9 A(8 A

signal total)
specification

Output 18 pin 5.0

signal mm pitch EU
connector standard
size terminal

Rotary DIP Switch Introduction

The function module station
number is used for the station
number configuration of the FC
module. The station number
consists of a rotatable dip switch
with a station number range of
0x00 to 0x0F.
(Note! The function module
station number configuration of
each function module is not
repeatable! For setting details,
refer to Chapter 3 - Assembly)

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Statio Definitio Exteri

n n or
Numbe
r

0x00 ~ Station
0x0F number
in the FC
module

Function module part

N Name Description
introduction
o
.

1 Module Module model

Name name
abbreviation
(DO16: Digital
Output
Function
Module)

2 Rotary Set the station

dip number of the
switch function
module

3 Power Indicates
Indicat power supply
or status (yellow
light)

4 Operat Indicates
ion operation
Indicat status (green
or light)

5 Abnor Indicates
mal abnormal
Indicat status (red
or light)

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N Name Description
o
.

6 Extern Indicates
al 24V power supply
power status (green
indicat light)
or

7 Output The output

Signal indicator lights
Indicat up when the
or input point is
on

8 Output For detailed

pin digital
termin output pin
al description,
please refer to
Chapter 3 -
Digital Output
Module Wiring

9 Upper- Connect to the

end upper-end
fastene fasteners of
r other FC
function
modules

1 Interna Connect to
0 l other FC
comm function
unicati modules
on
connec
tor
(right
side)

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N Name Description
o
.

1 Slide The pick that

1 rail control the
latch slide rail latch.
pick

1 Lower- Connect to the

2 end lower-end
fastene fasteners of
r other FC
function
modules

1 Slide Latch on the

3 rail fixed slide rail
latch

1 Interna Connect to
4 l other FC
comm function
unicati modules
on
connec
tor (left
side)

FC-DO32
Electrical Specifications Exterior Dimension

Item

Number of output signal channels

Output type

Voltage specification

Driving ability

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Item

Output signal connector size

Function module part

N Name Description
introduction
o
.

1 Modul Module model

e name
Name abbreviation

2 Power Indicates
Indicat power supply
or status (green
light)

3 Operat Indicates
ion operation
Indicat status (yellow
or light)

4 Extern Indicates
al 24V power supply
power status (green
indicat light)
or

5 Abnor Indicates
mal abnormal
Indicat status (red
or light)

6 Output For detailed

Horn digital
type output pin
connec description,
tor Y1 please refer to
Chapter 3 -
Digital Output
Module Wiring

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N Name Description
o
.

7 Output For detailed

Horn digital
type output pin
connec description,
tor Y2 please refer to
Chapter 3 -
Digital Output
Module Wiring

8 Abnor Indicates
mal abnormal
Indicat status (red
or light)

9 Interna Connect to
l other FC
comm function
unicati modules
on
connec
tor
(right
side)

1 Interna Connect to
0 l other FC
comm function
unicati modules
on
connec
tor
(left
side)

General Specification
1. Each module's common mechanical specifications as below:

Item Specification

Module connection method Side-mounted

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Item Specification

Number of Module Connection 16 Modules

Module Connection Pin 44 pin 1.27 mm Pitch dual row pin

Size 23x120x100 (WxHxD mm)

2. Each modules's general specifications as below:

Item Specifications

Operation Environment -20 ~ 60°C

Temperature

Storage Environment -40 ~ 70°C

Temperature

Operation Environment 5 ~ 95%，No condensation

Humidity

Storage 5 ~ 95%，No condensation

Environment Humidity

Vibration / shock resistance International Standard Specification

IEC61131-2, IEC 68-2-6 （TEST Fc）/
IEC61131-2 &
IEC 68-2-27（TEST Ea）

Working Environment Non-corrosive gas existing

Installation Position Inside machine electrical cabinet

Pollution Level 2

Power Module Specification

1. General Specifications：

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Item Specification

Input Voltage 24V 1.3A (18V~32V)

Output Voltage 5.2V+/-50mV, 5A

Power Fuse 2A/24VDC

Capacity

Current Shock < 45A@115VAC

Power protection 24VDC Input has with short circuit protection, and
over current protection

Insulation 5MΩ and above（all output/input pin to group

voltage 500VDC）

Ground The wire diameter of the grounding wire shall not

be less than the wire diameter of the power
terminal L, N

Power Connector 4 pin 5.0mm pitch European standard terminal

External Commu D-sub 9 Pin Female

nication 3 pin 5.0mm pitch European standard terminal
Connector

2. Power Module Component Introduction

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N Name Description
o.

1 Module Name Module model name abbreviation (PWR：

Power Module)

2 Power Indicator Indicates the status of the power supply

Light (Green light)

3 Rotary dip switch Set the module's station number

4 External EU Connect to other FC power modules. For

standard detailed pin descriptions, please refer to
communication Chapter 3 - Power Module Wiring
connector

5 SRI D- Connect to the controller, detailed pin

Sub Communicatio description, please refer to Chapter 3 -
n terminal Power Module Wiring

6 Power Connector Detailed pin description, please refer

to Chapter 3 - Power Module Wiring

7 Upper end Fastener Connect to the upper end fasteners of other

FC function modules

8 Internal Connect to other FC function modules

communication
connector (left
side)

9 Slide rail latch pick The pick that control the slide rail latch.

10 Lower end fastener Connect to the lower end fasteners of other

FC function modules

11 Slide rail latch Latch on the fixed slide rail.

12 Internal No function
communication
connector (right
side)

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3. Power Module - Rotary DIP Switch Introduction

The power module station number is used for the station number
configuration of the FC module in the controller network. The station
number consists of a rotatable dip switch with a station number range of
0x00 to 0x0F.
(Note! The power module station number configuration of each function
module is not repeatable! For setting details, refer to Chapter 3 - Assembly)

Station Number Definition Exterior

0x00 ~ 0x0F Module station number in the

controller network

4. Exterior dimension

(Unit：mm)

FC-IO Troubleshooting
Please pay attention to the following when performing the inspections. Incorrect or inadvertent operation
may cause injury to personnel and equipment.

● Make sure the surrounding environment is not exposed to corrosive substances (i.e. chloride and sulfide
gases) and flammable substances (i.e. oil mist and cutting powder) or dust accumulation, to avoid FC module
failure or fire.

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● Do not touch the terminals to avoid oxidation of the terminals or electric shock.

● Please turn off the external power supply before disassembling the terminals or screws to avoid electric
shock.

● It is forbidden to apply weight, pull or clamp the cable to avoid damage to the cable or terminals loosen
and electrification.

● Please confirm that the input voltage is within the rated range.

● Do not disassemble or modify the FC module or repair it yourself. It may caused in product malfunction,
fire, or personal injury.
● Before touching the module, touch the grounded metal or wear an anti-static wrist strap to release static
electricity from the human body to avoid damage to the module.
● When using a mobile phone or communication device, keep an appropriate distance to avoid interference
with the system and cause malfunction.
● Avoid installing FC modules in direct sunlight or humid environments.
● Make sure that the FC module is kept at an appropriate distance from the heat source such as the coil,
heater, and resistor to avoid overheat.
● Please set the emergency power-off system and over-current protection device according to actual
application to protect the FC module.
● Repeatedly plugging and unplugging of the module may result in the poor contact of internal
communication slot between the modules.
● Please confirm the stability of the installation during operation and maintenance to avoid damage to the
FC module caused by unintended vibration.

Basic Inspection
This chapter describes the various types of malfunctions that can occur while the system is running, and their
causes and solutions. To troubleshoot, you must first confirm the cause of the malfunction. Please confirm the
following items before judging the cause of the malfunction.
Check the following items：
• The FC module system must operate under regulated conditions (including environmental, electrical,
mechanical shock, etc.).
• The power of the device is properly connected, and the power input to the FC module system is normally
turned on (the power indicator on the module lights up in yellow).
• Modules, terminals, rails and cables are properly installed.
• The display lights of each module are in normal state. (P power indicator, R operation indicator, 24V
indicator of DO module, signal indicator of DI / DO module)

In order to maintain the normal operation of the FC module, after confirmed the surrounding environment
and FC module listed in above the precautions, follow below inspection items to inspect the system. If
there is any abnormality, please follow the Chapter 5 - Troubleshooting Procedure for immediate
maintenance.

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N Inspection Item Inspection inspect criteria Solution

o.

1 Physical inspection Visual inspection Is there any dirt, Remove dust and dirt
water stains, etc.

2 1. Check if the module 1. Reinstall the

and rails are loose. module to the
Installation of each The module must
2. Check if the module to rails.
module be installed firmly
module are loose. 2. Install the
3. Check if the picks module to
under each module are module properly.
locked. 3. The upper and
lower latch have
been locked to
the correct
position.
4. Pick is locked
inward.

3 1. Check if the power

terminals are loose
2. Check if the SRI D-Sub
Terminal communication cable All types of Connect all kinds of
connection is loose. terminals should terminals properly
3. Check if the external not be loose
communication
European standard
terminal is loose.
4. Check if the internal
communication slot is
loose.
5. Check if the input and
output terminals are
loose.

4 Power PWR Check if the PWR green light is PWR indicator

Modul Indicator on. must light in
e green
For troubleshooting,
please refer to Chapter 5
(P) Check if the P indicator yellow (P) indicator must
- Troubleshooting
Power light is on. light in yellow
DI/ DO Procedures
Indicator
Functi
on
modul (R) Opera Check if the R indicator green (R) indicator must
e tion light is on. light in green
indicator

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N Inspection Item Inspection inspect criteria Solution

o.

(E) Abnor Check if the E indicator red (E) indicator must

mal light is on. not light on.
indicator

Commun Check if each digital input/ When there is a

ication output channel has a green digital input/
Indicator light output signal, it
needs to be light
on in green.

Digital 24V Check if the 24V indicator When the power

Output Indicator green light is on. is turned on, the
Functi 24V indicator
on (green light) will
modul light up.
e

Error Code Query

8.1 查詢故障代碼步驟
教使用者如何找到故障代碼 (需請控制器UI提供)

Troubleshooting Process

Troubleshooting Method

Communication Error Troubleshooting Method

• FC power module communication troubleshooting：

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Error Description Solution

Code

E20001 Controller unable to get 1. Check if the power indicator is normal. For details, please
FC module information. refer to Chapter 3 - Power Module Wiring.
2. Check if the power connector is correctly connected. For
details, please refer to Chapter 3 - Power Module Wiring.
3. Check if the SRI D-Sub communication interface cable is
normal.
4. Check if the external communication European standard
terminal wiring is correct. For details, please refer to
Chapter 3 - Power Module Wiring.
5. Check if the modules are assembled correctly. For details,
please refer to Chapter 3 - Assembly.
6. Check if the power module and the right side the function
modules are assembled correctly. For details, please refer
to Chapter 3 - Assembly.
7. Check that the rotary DIP switch setting is correct. For
details, please refer to Chapter 3 - Assembly.
8. Reboot and test.

• FC Digital input module communication troubleshooting：

Error Description Solution

Code

E3000 Controller unable to get 1. Check if the power indicator is normal. For details, please
1 digital input module refer to Chapter 3 - Assembly.
information. 2. Check if the left internal communication slot is correctly
installed with the left FC module. For details, please refer
to Chapter 3 - Assembly.
3. Check that the rotary DIP switch setting is correct. For
details, please refer to Chapter 3 - Assembly.
4. Reboot and test.

E3000 (P) Power Indicator not 1. Check if the left internal communication slot is correctly
2 light up installed with the left FC module. For details, please refer
to Chapter 3 - Assembly.
2. Reboot and test.

E3000 (R) Operation Indicator 1. Check if the left internal communication slot is correctly
3 not light up installed with the left FC module. For details, please refer
to Chapter 3 - Assembly.
2. Reboot and test.

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Error Description Solution

Code

E3000 (E) Abnormal indicator 1. Check if the left internal communication slot is correctly
4 light is always on installed with the left FC module. For details, please refer
to Chapter 3 - Assembly
2. Check if the operation indicator is alway on.
3. Reboot and test.

E3000 Unable to get digital input 1. Check if the left internal communication slot is correctly
5 signal installed with the left FC module. For details, please refer
to Chapter 3 - Assembly.
2. Check if the SRI D-Sub communication interface cable is
normal.
3. Check if the signal indicator is correct.
4. Check if the signal terminals are installed correctly.
5. Check if the signal sender can output normally.
6. Reboot and test.

• FC Digital output module communication troubleshooting：

Error Description Solution

Code

E4000 The controller cannot get 1. Check if the power indicator is normal. For details, please
1 the digital output module refer to Chapter 3 - Assembly.
information. 2. Check if the left internal communication slot is correctly
installed with the left FC module. For details, please refer
to Chapter 3 - Assembly.
3. Check that the rotary DIP switch setting is correct. For
details, please refer to Chapter 3 - Assembly.
4. Reboot and test.

E4000 (P) Power Indicator not light 1. Check if the left internal communication slot is correctly
2 up installed with the left FC module. For details, please refer
to Chapter 3 - Assembly.
2. Reboot and test.

E4000 (R) Operation Indicator not 1. Check if the left internal communication slot is correctly
3 light up installed with the left FC module. For details, please refer
to Chapter 3 - Assembly.
2. Reboot and test.

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Error Description Solution

Code

E4000 (E) Abnormal indicator light 1. Check if the left internal communication slot is correctly
4 is always on installed with the left FC module. For details, please refer
to Chapter 3 - Assembly
2. Check if the operation indicator is alway on.
3. Reboot and test.

E4000 Unable to output digital 1. Check if the left internal communication slot is correctly
5 input signal installed with the left FC module. For details, please refer
to Chapter 3 - Assembly.
2. Check if the SRI D-Sub communication interface cable is
normal.
3. Check if the signal indicator is correct.
4. Check if the signal terminals are installed correctly.
5. Check if the signal sender can output normally.
6. Reboot and test.

Hardware Error Troubleshooting Method

• FC Power Module Hardware Error Troubleshoot：

Error Description Solution

Code

E00000 Controller cannot get 1. Check if the power indicator is normal. For details, please
the FC module refer to Chapter 3 - Power Module Wiring.
information. 2. Check if the power connector is correctly connected. For
details, please refer to Chapter 3 - Power Module Wiring.
3. Check if the power module and the right side the function
modules are assembled correctly. For details, please refer
to Chapter 3 - Assembly.
4. Check that the rotary DIP switch setting is correct. For
details, please refer to Chapter 3 - Assembly.
5. Reboot and test.

E00000 Power Indicator not 1. Check if the power connector terminals are installed
light up correctly.
2. Check if the power connector wiring is correct. For details,
please refer to Chapter 3 - Power Module Wiring
3. Reboot and test.

• FC Digital Input Module Hardware Error Troubleshoot：

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Error Description Solution

Code

E0000 (P) Power Indicator 1. Check if the left internal communication slot is correctly
0 not light up installed with the left FC module. For details, please refer
to Chapter 3 - Assembly.
2. Check if the power indicator of the power module is correct.
3. Reboot and test.

E0000 (R) 1. Check if the left internal communication slot is correctly

0 Operation Indicator installed with the left FC module. For details, please refer
not light up to Chapter 3 - Assembly.
2. Check if the power indicator of the power module is alway on.
3. Reboot and test.

E0000 CH1 input signal 1. Check if the CH1 input signal is out of specification. For detailed
1 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0000 CH2 input signal 1. Check if the CH2 input signal is out of specification. For detailed
2 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0000 CH3 input signal 1. Check if the CH3 input signal is out of specification. For detailed
3 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0000 CH4 input signal 1. Check if the CH4 input signal is out of specification. For detailed
4 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

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Error Description Solution

Code

E0000 CH5 input signal 1. Check if the CH5 input signal is out of specification. For detailed
5 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0000 CH6 input signal 1. Check if the CH6 input signal is out of specification. For detailed
6 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0000 CH7 input signal 1. Check if the CH7 input signal is out of specification. For detailed
7 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0000 CH8 input signal 1. Check if the CH8 input signal is out of specification. For detailed
8 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0000 CH9 input signal 1. Check if the CH9 input signal is out of specification. For detailed
9 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0001 CH10 input signal 1. Check if the CH10 input signal is out of specification. For detailed
0 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

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Error Description Solution

Code

E0001 CH11 input signal 1. Check if the CH11 input signal is out of specification. For detailed
1 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0001 CH12 input signal 1. Check if the CH12 input signal is out of specification. For detailed
2 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0001 CH13 input signal 1. Check if the CH13 input signal is out of specification. For detailed
3 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0001 CH14 input signal 1. Check if the CH14 input signal is out of specification. For detailed
4 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0001 CH15 input signal 1. Check if the CH15 input signal is out of specification. For detailed
5 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E0001 CH16 input signal 1. Check if the CH16 input signal is out of specification. For detailed
6 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

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• FC Digital Output Module Hardware Error Troubleshoot：

Error Description Solution

Code

E000 (P) Power Indicator 1. Check if the left internal communication slot is correctly
00 not light up installed with the left FC module. For details, please refer
to Chapter 3 - Assembly.
2. Check if the power indicator of the power module is correct.
3. Reboot and test.

E000 (R) 1. Check if the left internal communication slot is correctly

00 Operation Indicator installed with the left FC module. For details, please refer
not light up to Chapter 3 - Assembly.
2. Check if the power indicator of the power module is alway on.
3. Reboot and test.

E100 24V Indicator not light 1. Check if the wiring of the connection terminals is correct. For
00 up detailed specifications, please refer to Chapter 3 - Digital
Output Module Wiring
2. Check if the 24V connection terminal is powered.

E100 CH1 output signal 1. Check if the CH1 output signal is out of specification. For detailed
01 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH2 output signal 1. Check if the CH2 output signal is out of specification. For detailed
02 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH3 output signal 1. Check if the CH3 output signal is out of specification. For detailed
03 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

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Error Description Solution

Code

E100 CH4 output signal 1. Check if the CH4 output signal is out of specification. For detailed
04 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH5 output signal 1. Check if the CH5 output signal is out of specification. For detailed
05 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH6 output signal 1. Check if the CH6 output signal is out of specification. For detailed
06 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH7 output signal 1. Check if the CH7 output signal is out of specification. For detailed
07 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH8 output signal 1. Check if the CH8 output signal is out of specification. For detailed
08 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH9 output signal 1. Check if the CH9 output signal is out of specification. For detailed
09 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

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Error Description Solution

Code

E100 CH10 output signal 1. Check if the CH10 output signal is out of specification. For detailed
10 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH11 output signal 1. Check if the CH11 output signal is out of specification. For detailed
11 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH12 output signal 1. Check if the CH12 output signal is out of specification. For detailed
12 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH13 output signal 1. Check if the CH13 output signal is out of specification. For detailed
13 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH14 output signal 1. Check if the CH14 output signal is out of specification. For detailed
14 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

E100 CH15 output signal 1. Check if the CH15 output signal is out of specification. For detailed
15 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

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Error Description Solution

Code

E100 CH16 output signal 1. Check if the CH16 output signal is out of specification. For detailed
16 exceeds hardware specifications, please refer to Chapter 2 - Digital IO Specifications
specifications
(module (E) abnormal
indicator is set to
flash)

Error Code List

Please refer to the following table for the troubleshooting method based on the error code on the FC module.

Error Code Description Solution

AAAAAA Communication interruption

BBBBBB

CCCCC

Please refer to the following table for the troubleshooting method according to the LED status on the FC
module.

Error Code Description Solution

AAAAAA Communication interruption

BBBBBB

CCCCC

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