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TME 321 - Module 2

The document outlines a course on Applied Thermodynamics (TME 321) taught by Dr. M. O. Petinrin at the University of Ibadan, including textbooks and software used. It covers various modules related to internal combustion engines, air compressors, and power cycles, with a focus on compressors, their types, applications, and working principles. The document also discusses specific concepts such as single-stage and multi-stage compression, volumetric efficiency, and indicated power of compressors.
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0% found this document useful (0 votes)
3 views21 pages

TME 321 - Module 2

The document outlines a course on Applied Thermodynamics (TME 321) taught by Dr. M. O. Petinrin at the University of Ibadan, including textbooks and software used. It covers various modules related to internal combustion engines, air compressors, and power cycles, with a focus on compressors, their types, applications, and working principles. The document also discusses specific concepts such as single-stage and multi-stage compression, volumetric efficiency, and indicated power of compressors.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

APPLIED THERMODYNAMICS

TME 321

M. O. Petinrin, Ph.D.
Department of Mechanical Engineering
University of Ibadan
Textbooks
▪ Cengel Y. A., Boles M. A. & Kanoglu M. (2024). Thermodynamics: An
Engineering Approach (10th ed.). New York: Mc-Graw Hill.
▪ Rajput, R. K. (2007). Engineering Thermodynamics (3rd ed.). New Delhi:
Laxmi Publications Ltd.
▪ Rajput, R. K. (2007). A textbook of Internal Combustion Engines (3rd ed.). New
Delhi: Laxmi Publications Ltd.
▪ Singh, S., & Pati S. (2018). Thermal Engineering. Chennai: Pearson India
Education Services Pvt. Ltd.

Software: MATLAB / Python, DWSIM


COURSE OUTLINE

Module 1: Internal Combustion Engines

Module 2: Reciprocating Air Compressors

Module 3: Vapour Power Cycles

Module 4: Gas power Cycles

Module 5: Refrigeration Cycles

3
Compressors
❑ Compressors are mechanical devices used for increasing
the pressure of a gas.
❑ They are used for producing high-pressure air are called
air compressors.
❑ Air is drawn from the atmosphere by suction process,
which is then compressed to the required pressure and
delivered to the receiver.
❑ Air compressors may be classified as shown

❑ In positive displacement compressors, a certain volume of


compressible fluid is drawn and trapped by closing both
suction and discharge valves.
❑ Examples: reciprocating, diaphragm, rotary screw, rotary
vane, scroll, and lobe (Roots blower)

❑ In dynamic compressors, the kinetic energy is delivered to


the compressible fluid by gas velocity or centrifugal force
and then converted to pressure energy.
❑ Examples: centrifugal, axial, and mixed-flow compressors
4
Compressors

5
Compressors

6
Compressors

7
Compressors
Uses of Compressed Air in Industry
The several uses of compressed air are as follows:
❑ To drive a compressed air engine
❑ For producing an air blast for a workshop
❑ For spraying the fuel (atomizing) into a boiler furnace
❑ For operating pneumatic drills and tools
❑ For operating pneumatic brakes for locomotives and rolling stock
❑ Pneumatic conveying and for pumping of water by compressed air
❑ For working compressed air engines especially in mines
❑ In gas turbine power plants and air-conditioning plants

General Application Areas of Compressors


Compressors are used in various industrial applications: ❑ Power generation
❑ Increase gas pressure ❑ Automotive and aircraft systems
❑ Transport gases through pipelines ❑ Medical and dental equipment
❑ Store gases in cylinders and tanks ❑ Mining and construction operations
❑ Power pneumatic tools and equipment ❑ Food processing and packaging
❑ Refrigeration and air conditioning ❑ Marine engine starting and onboard systems
❑ Industrial manufacturing and automation ❑ Filling breathing gas cylinders (scuba/firefighting)
❑ Chemical and petroleum processing ❑ Environmental and wastewater treatment. 8
Reciprocating Compressors
❑ If compression is done in a conventional cylinder with a
closely fitted piston making reciprocating motion, then
the compressor is called a reciprocating compressor.
❑ The general arrangement of the compressor and prime
mover used to run the compressor is as shown

The two main types of reciprocating compressors are:


❑ Single-acting reciprocating compressor:
Compression occurs on only one side of the
piston. Usually arranged in V or W form or
vertically.

❑ Double-acting reciprocating compressor:


Compression occurs on both sides of the
piston, allowing compression during both
strokes. Usually, the cylinders are arranged
horizontally.

9
Reciprocating Compressors

10
Reciprocating Compressors
Pros
❑ High pressure ratios can be achieved
❑ Suitable for low to medium flow
rates
❑ High efficiency, especially at high
pressures
❑ Can handle a wide range of gases
❑ Available in various sizes and
designs
❑ Good performance at partial loads
❑ Easy to maintain and repair
Cons
❑ Produce vibration and noise due to moving parts
❑ Require more maintenance because of wear on pistons, rings, and valves
❑ Not suitable for very high flow rates
❑ Have pulsating gas output
❑ Larger and heavier compared to some other compressor types
❑ Require additional components such as intercoolers and dampers in many applications 11
Working Principle of Single-Stage Reciprocating Compressor
❑ The schematic arrangement of a single-stage
reciprocating compressor as shown consists of a
cylinder with a cooling jacket, piston, connecting
rod, crank, suction valve, and delivery valve.
❑ The piston performs to-and-fro motion through a
crankshaft arrangement, driven by an electric motor,
diesel engine, petrol engine, or steam engine

❑ During the outward piston motion, cylinder pressure falls below


atmospheric pressure, opening the suction valve due to pressure difference.
❑ Atmospheric air is drawn into the cylinder until the piston reaches bottom
dead centre.

❑ As the piston moves inward, the suction valve closes


and cylinder pressure increases until it exceeds the
delivery-side pressure. ❑ At the end of the delivery stroke, the
❑ The delivery valve then opens, and high-pressure air high-pressure air remaining in the
is delivered to the receiver until the piston reaches top clearance volume expands as the piston
dead centre. moves outward, repeating the cycle.12
Terminology
❑ Single-acting compressor: If the air
admission from the atmosphere is on only
one side of the cylinder.
❑ Double-acting compressor: When, the air
from the atmosphere is drawn on both
sides of the piston.

❑ Single-stage compressor: If the total compression is done fully in one cylinder.


❑ Multi-stage compressor: If the compression is carried out in more than one
cylinder, and every cylinder carries out a part of the compression.
❑ Free Air Delivered (FAD): It is the actual
volume delivered at the stated pressure,
reduced to intake pressure and
temperature, and expressed in cubic
metre/minute (m3/min). FAD is used to
measure the capacity of a compressor.

❑ Displacement or Swept Volume of the Compressor: The volume displaced


by piston movement between two dead centers is called displacement
or swept volume. For a single-acting compressor, swept volume,
13
Types of Compression
❑ The theoretical p–V diagram of a single-acting compressor is
shown in the figure.
❑ Compression occurs adiabatically along 1–2, and air is
discharged at constant pressure along 2–3.

❑ The work done is the area 1–2–3–4–1.


❑ Isothermal compression (1–2′) requires less work, saving the
shaded area 1–2–2′–1, but is impractical due to the extremely
slow speed required.

❑ In practice, the compressors are driven at fairly high speeds in


order to compress as much air as possible in a given time.
❑ Hence, the compression of air will approximate to an adiabatic.

14
Methods for Approximating Compression Process to Isothermal
❑ Cold water spray: Cold water is sprayed on the cylinder during
compression to reduce air temperature. Without cooling,
compression would be adiabatic (pVᵞ = constant).

❑ Water jacketing: Water circulates through the cylinder jacket to cool


the air during compression. It is commonly used in all
reciprocating compressors.

❑ Intercooling by multi-stage compression: In multi-stage compressors,


air is compressed in stages through cylinders connected in series,
with cooling between stages. This reduces compression work
compared with single-stage

❑ External fins: Small-capacity compressors use fins on the cylinder


surface to increase heat transfer and cooling.

15
Single-Stage Compression
Required Work: Without Clearance Volume
❑ Consider the theoretical p-V diagram for a single-stage air compressor
as shown.
❑ The work done on air per cycle is represented by the area 1–2–3–4–1.

where m = mass of air


delivered per cycle

❑ Work done per kg of air

❑ If the compression had


followed the law, pVn = C, then 16
Single-Stage Compression
❑ Power required in driving the where N = number of complete cycles per minute
compressor = rpm, if single acting
= number of strokes per minute, if double acting
Required Work: With Clearance Volume
❑ The p-V diagram for a single-stage and single-acting
air compressor is shown with clearance volume.
Let Vc = clearance volume, Vs = swept volume = V1 − Vc, and
Va = actual volume = V1 − V4
Let the compression and expansion processes follow the same low pVn = const.
❑ Work done per cycle,

❑ Now, p3 = p2 and p4 = p1

17
where m1 = actual mass of air delivered per cycle
Single-Stage Compression
Volumetric Efficiency
❑ The volumetric efficiency, 𝜂𝑣 , of a reciprocating compressor is defined as the
ratio of the actual free air delivered to the swept volume of the compressor.
❑ The free air delivered is (V1 − V4), whereas the swept volume is (V1 − Vc). Thus,

Let

Then
Now

Thus Factors Affecting Volumetric Efficiency


❑ Very high speed
❑ When referred to ambient conditions, ❑ 2. Leakage through piston seals
❑ 3. Too large a clearance volume
❑ 4. Obstruction at inlet valves
❑ 5. Overheating of air by contact with
cylinder walls
❑ 6. Inertia effect of air 18
Single-Stage Compression
Isothermal Efficiency ❑ Polytropic work done

❑ Isothermal work done

❑ However,
(ideal gas,
isothermal)

❑ Work saved

❑ The isothermal efficiency (𝜂𝑖 ) is a


measure of the degree to which
isothermal compression has been Indicated
achieved. Power, Pi
❑ It is defined as the ratio of
isothermal work to that of actual Compressor
indicated work and is given by efficiency, 19
Single-Stage Compression
Adiabatic Efficiency
❑ It is defined as the ratio of the work done on the
compressor with reversible adiabatic compression to the
work done with irreversible polytropic compression.

Calculation of Main Dimensions


❑ The actual volume of air drawn in by the
compressor per stroke,

❑ Capacity of a single-acting
compressor,

❑ The actual volume of air drawn in by


the compressor per stroke,

where d = piston diameter


Also, 20
L = length of stroke
Single-Stage Compression
Indicated Power of a Compressor ❑ Indicated power,

where A = area of the cylinder, m2


L = length of stroke, m
N = rpm of compressor crank
pm = mean effective pressure of air, Pa (N/m2)

❑ Theoretically, m.e.p. for a single-acting, single-


stage compressor is,

where 𝜂𝑣 = volumetric efficiency of compressor


❑ Using indicator card, the m.e.p. is:

21

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