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Srors Technical

The document introduces the Solids Removal & Oil Recovery System (SRORS), a mechanical system designed to comply with government discharge regulations by effectively removing suspended solids and recovering oil from raw sludge without chemicals. SRORS offers benefits such as reduced COD/BOD discharge, improved oil recovery, and cost savings in pond desludging, with a projected ROI within 3-5 years. Additionally, it aids in methane avoidance and reduces chloride contamination in oil processing.
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0% found this document useful (0 votes)
2 views4 pages

Srors Technical

The document introduces the Solids Removal & Oil Recovery System (SRORS), a mechanical system designed to comply with government discharge regulations by effectively removing suspended solids and recovering oil from raw sludge without chemicals. SRORS offers benefits such as reduced COD/BOD discharge, improved oil recovery, and cost savings in pond desludging, with a projected ROI within 3-5 years. Additionally, it aids in methane avoidance and reduces chloride contamination in oil processing.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Technology by : Partnering with :

YKL GROUP
O F C O M P A N I E S
A MEMBER COMPANY OF YKL GROUP

RAW SLUDGE REACTOR FILTRATE

Methane Avoidance
Reduce High Chloride
Water Phase of Raw Sludge
A PROFIT GENERATING SYSTEM
A PURE MECHANICAL SYSTEM
In compliance with the stringent
government regulation for discharge
especially BOD20, Solids Removal & Oil
Recovery System(SRORS) is introduced to
the market. SRORS is a pure mechanical
system consisting of a Aqua Eco Filtration
Unit that concentrates the discharge and a
3-phase decanter that removes solids and
recovers oil from the thicken sludge without
the use of any chemicals.

HOW SRORS BENEFITS YOUR MILL


01 02

Remove Suspended Solids Oil Recovery

Filtrate with negligible oil and OER increase by 0.2-0.5%, no sludge oil in
suspended solids discharged to pond for ponds, extra profit up to 25% & ROI within
more efficient treatment 3-5 years.

COD Reduc on of POME vs SRORS Filtrate


120000

03 04 100000 POME – 100,000ppm


80000
COD IN PPM

60000

40000
SRORS Filtrate – 30,000ppm
20000 80% 80%
0
0 4
7 8 12 16
DAYS
20 24 28 32

Reduce Desludging Methane Avoidance

(MPOB’s requirement to reduce COD by 80-90%)


No suspended solids discharged to pond.
Cost saving in pond desludging. SRORS filtration with 7 days aeration in
pond reduced COD by > 80% Thus
methane avoidance facility is achieved
NO ODOUR
Foul smell from pond is removed when 1st
anaerobic pond is aerated for methane avoidance.

REDUCE
Chloride Contamination in Oil
Remove high chloride water phase of sludge
Prevent cross contamination of chloride to oil
during procesing

Reduce COD / BOD Discharge


to Pond
FILTRATE TEST RESULTS
Type of Test POME FILTRATE
pH Value 4.73 4.69
BOD (3 days @30o C), mg/L 48,100 13,410
COD , mg/L 78,000 19,500
NH3-N, mg/L 70 12
Total N, mg/L 590 28
Oil & Grease, mg/L 13,812 3
Suspended Solids, mg/L 24,600 31
* DISCLAIMER : This figure provide for general informa�on purpose only.
Total Solids, mg/L 49,750 20,760
Reduce COD / BOD
by about 60%.
Mill SRORS EFFLUENT
Recover Oil, Remove Suspended Solids
Remove High Chloride Water Phase POND
Clean water Decanter Optional
Pressed High Cl
Cake
for dilution Fruit Juice METHANE
BOD20
AVOIDANCE
Light Phase
COD 16,000ppm POND 1-20 DAYS
Oil TOTAL > 80%* Reduction
90%
Clarifier Neat Oil 3 Phase 2,000 ppm
Decanter
Heavy
POND 2
Phase
BUFFER POND 75%
OR OXIDATION 500 ppm
Conc Tank
Clarifier
Underflow High Cl POND 3

65%
Reactor FILTRATE
High Cl 175 ppm
Light 3 Phase COD 40,000ppm
Phase Decanter
BOD 20,000ppm POND 4
Tune to produce Process ~60% REDUCTION 55%
near oil if SRORS Tank
is installed 79 ppm

Heavy High Cl POND 5


Phase 45%

Holding 43 ppm
Steriliser Condensate
[Link] Cl
Tank
POLISHING
EFB Liquor
BOD < 20
for discharge
COD 100,000ppm
BOD 50,000ppm

CONCENTRATE TO PROCESS

REACTOR FILTRATION |
BY DECANTER

FLOW CHART
FEED TO CONCENTRATE TANK,
DECANTER FEED TANK, AND THEN DECANTER

FILTRATE TO POND
60% COD/BOD REDUCTION

FINISHED PRODUCT FROM SRORS FILTRATION

RAW SLUDGE FROM


MILL

SYNERGY ECOTECH ENGINEERING SDN. BHD. Reg. No.: 201901022211 (1331540-D) YKL Engineering Sdn. Bhd. (568547-U)
Trading Office: Lot 663, Batu 10, Kampung Paya Panjang,
36-1, TINGKAT 2, TAMAN BAHAGIAN JALAN PANCHOR, Bukit Pasir, 84300 Muar, Johor, Malaysia.
BUKIT PASIR 84300 MUAR, JOHOR, MALAYSIA
R Tel: +606 9859 155 Fax: +606 9857 567
Head Office:
Email: ykl@[Link]
LOT 663, BT10,KG PAYA PANJANG BUKIT PASIR, 84300 MUAR, JOHOR, MALAYSIA YKL GROUP
O F C O M P A N I E S Website: [Link]
Tel : +606-9859 155 Fax : +606-9857 567

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