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Interface Management and Risks in Complex Projects

The document discusses the critical importance of interface management in complex oil and gas projects, highlighting that effective coordination among various contractors and systems is essential for successful project delivery. It outlines the risks associated with poor interface management, such as responsibility ambiguity, misaligned schedules, and incomplete information, and provides best practices to mitigate these risks, including developing an Interface Management Plan and appointing a dedicated Interface Manager. Real-world examples illustrate how inadequate interface coordination can lead to significant delays and costs, emphasizing the need for structured communication and collaboration in project execution.

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0% found this document useful (0 votes)
3 views23 pages

Interface Management and Risks in Complex Projects

The document discusses the critical importance of interface management in complex oil and gas projects, highlighting that effective coordination among various contractors and systems is essential for successful project delivery. It outlines the risks associated with poor interface management, such as responsibility ambiguity, misaligned schedules, and incomplete information, and provides best practices to mitigate these risks, including developing an Interface Management Plan and appointing a dedicated Interface Manager. Real-world examples illustrate how inadequate interface coordination can lead to significant delays and costs, emphasizing the need for structured communication and collaboration in project execution.

Uploaded by

flaconzflight
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Interface Management and Risks in Complex Projects

As engineers who have worked on both the client and contractor sides of major oil & gas and energy
infrastructure projects, we’ve seen how interface management can make or break a project.

From the complex offshore compression systems of the Middle East to international projects in Baku
and beyond, one recurring lesson stands out: successful delivery doesn’t just depend on engineering
and execution—it depends on how well all the moving parts connect. And that’s where interface
management comes in.

In today’s multibillion-dollar EPC projects, you often have dozens of contractors, hundreds of
systems, and thousands of activities taking place across continents, time zones, and disciplines. In
such high-stakes environments, interfaces—those critical points where responsibilities meet—can
quietly become the riskiest parts of a project.

Through this article, we share our combined insights on interface management: what it is, why it
matters, and how to get it right. Backed by real-world examples, lessons learned, and industry best
practices, we aim to shed light on how interface management, when done properly, can reduce risk,
improve coordination, and drive smoother execution across complex projects.

What Is Interface Management?

Interface Management is the systematic process of identifying, defining, monitoring, and controlling
the interactions between different elements of a project. These elements may include:
• Disciplines: e.g., civil works and electrical installations
• Contractors or Vendors: e.g., EPC contractor vs. telecom vendor
• Locations: e.g., offshore vs. onshore transitions
• Organizations: e.g., operator vs. engineering consultant
• Systems: e.g., HVAC integration with fire detection system

As per the International Council on Systems Engineering (INCOSE), interface management is “a


central function of systems engineering that ensures proper connection and interaction between
subsystems.”

Interface Types
• Technical: Physical or functional connection between two systems (e.g., flange connections,
signal exchanges).
• Contractual: Boundaries and responsibilities between different parties in contracts.
• Organizational: Collaboration between teams or departments with overlapping
responsibilities.
• Geographical: Coordination at boundaries of work scopes across different sites.
• Regulatory: Interactions between project and external regulatory bodies.

Why Interfaces Are Risk Hotspots


Interfaces represent boundaries of responsibility and serve as critical transition points—where
information, materials, or authority change hands. These are the moments in a project where things
either come together smoothly or fall apart. And from what we’ve seen across multiple large-scale
EPC projects, it’s often at the interfaces where issues quietly begin to brew.

Whether it’s a missed alignment between a piping contractor and a structural team, or a late vendor
drawing that impacts downstream work, interfaces are inherently prone to errors, miscommunication,
and delays—simply because they require cross-functional coordination, clear accountability, and
timely information exchange. And in high-pressure environments, that coordination often gets rushed
or overlooked.

In my article “Shaping the Global Energy Landscape”, published in IIRSM’s Sentinel Magazine, April,
2025, Pages 24-27, I explored this exact point. I argued that interface management is far more than an
administrative process—it sits at the heart of project risk management, touching every one of the triple
constraints: time, cost, and scope. When interfaces are poorly managed, all three are jeopardized. But
when managed well, they become a lever for smoother execution, greater predictability, and safer
delivery.

In complex megaprojects, especially those involving multiple EPC contractors and global supply
chains, successful interface management isn’t just a best practice—it’s a necessity. Recognizing that
risk lives in the "in-betweens" is a mindset shift that project teams must embrace early on.

Key Risks Associated with Poor Interface Management

1. Responsibility Ambiguity
When it’s unclear who owns an interface, issues may go unaddressed until it's too late. For instance,
a piping interface with structural steel may require coordination on sleeve sizing and layout. If both
civil and piping teams assume the other is responsible, design mismatches are inevitable.

Risk Impact:
• Delayed construction
• Rework and disputes
• Claims and contractual escalations

The above-stated points are inevitable in construction projects. In my last project in Qatar — the Ras
Laffan NFXP LNG project — we should have planned all necessary agreements with other EPCs and
asset owners from the beginning considering potential risks might happen because of
miscommunication to any extent. The lack of this led to engineering reworks, construction delays,
claims, and escalations. However, we never allowed issues to turn into disputes, as maintaining
relationships is more important than winning fights. Ultimately, win-win situations always lead to
success.

Engineering reworks are foreseen! Ideally, we go ahead with IFC revision in order to start construction
but as we consider that all back-up repositories shall be available and the most updated.
Unfortunately, exceptional cases are also undeniable and always a part of high potential risks might
cause engineering reworks, interface agreements delayed approvals and construction works delays
indeed.

2. Misaligned Schedules
Interfaces often rely on deliverables from multiple parties. If one party is delayed, it causes a domino
effect.

As an example, an instrumentation team may need embedded conduit paths in concrete. If civil works
cast the slab before the interface coordination, retrofitting becomes expensive and risky.

Ogunlana et al. (2006) emphasized that “interface-related delays are often rooted in poor schedule
integration among subcontractors.”

3. Incomplete or Late Information


Late submission of shop drawings, incomplete data sheets, or undocumented assumptions between
disciplines often result in clashes on-site.
I remember during a major international energy project in Baku, we ran into a frustrating issue that still
sticks with me. The vendor was supposed to deliver the P&IDs and data sheets for one of the key
equipment packages. These documents were essential for the electrical and instrumentation (E&I)
team to finalize their interface points — especially for power loads, termination details, and junction
box layouts. Unfortunately, not only did the documents arrive weeks late, but even when we got them,
they were incomplete and missing crucial integration info.

By then, the mechanical and piping teams had already issued their isometric drawings, based on
assumptions. So when the correct data finally came in, it triggered a chain reaction — several
technical queries from E&I, rework in the field, and a lot of back-and-forth to align drawings and scope.
It didn’t just impact the construction progress; it also caused tension between contractors over who
was responsible for the delays and rework costs.

This experience was a clear reminder for me that even small gaps or delays in interface documentation
can snowball into serious schedule, cost, and coordination issues — especially in fast-paced, multi-
contractor projects like the one we had in Baku.

4. Scope Gaps and Overlaps


Poorly defined interfaces can cause work to fall between the cracks (scope gaps) or be duplicated by
two contractors (overlaps).

Impact:
• Client dissatisfaction
• Contractual disputes
• Safety risks from unowned work zones

Currently, I am managing one of the local projects in Azerbaijan — Baku — and I have encountered a
number of gaps in the written scopes, which could cause contractual disputes if compliance is not
fully achieved and responsibilities are not clearly defined. To avoid such risks, we are proactively
coordinating with stakeholders to clarify expectations, align deliverables, and document all
agreements to ensure smooth project execution. The most important approach is to turn the mistakes
into opportunities!

As long as scope is clear all stakeholders run the project from one end until they align in the middle
without any issue and conflict! That`s the main purpose of managing the projects with interface tools
in order to secure all correspondence and records for better agreement and smooth execution!

5. Cultural and Communication Barriers


In global projects, teams from different cultural or linguistic backgrounds may interpret interface
documents or coordination protocols differently.

Theoretical Reference: Hofstede's Cultural Dimensions show that high-context cultures (e.g., East
Asian) may rely on implicit communication, while low-context cultures (e.g., Western European) prefer
explicit documentation—causing interface mismatches.

Best Practices in Interface Management


When we talk about best practices in interface management, we’re not just referring to theoretical
models or textbook frameworks. These are practical, field-tested strategies that have proven their
value time and again—especially in complex, high-stakes environments like the ones we’ve worked in.
Whether you're managing a brownfield tie-in offshore or integrating vendor packages into a live plant
upgrade, these practices are what help keep things aligned, risks under control, and teams talking to
each other.
In our experience, the best interface management systems are not just well-documented—they’re
well-embedded into the day-to-day operations of the project. They provide clarity when scopes
overlap, raise flags when deliverables slip, and ensure that no part of the project is moving in isolation.
These aren’t just nice-to-haves—they are essential to avoiding costly misunderstandings, delays, and
scope gaps. And perhaps most importantly, they create the space for collaboration—between
disciplines, between companies, and between people who otherwise may never have fully understood
each other’s challenges.

The following are not just best practices—they are habits and systems we’ve seen make a real
difference in delivering projects on time, safely, and with less stress for everyone involved.

1. Develop an Interface Management Plan (IMP)


An Interface Management Plan should be a dedicated section of the Project Execution Plan (PEP) and
developed early—ideally during the FEED or project setup phase. This document serves as the
foundation for all interface-related governance throughout the project lifecycle.

A well-structured IMP should define:


• Interface types and categories, such as technical, contractual, organizational, geographical,
and regulatory
• The methodologies and tools that will be used (such as interface registers, RACI matrices,
dashboards, and coordination workflows)
• Clear roles and responsibilities, including the appointment of Interface Managers, Interface
Coordinators, and discipline leads responsible for specific interface points
• Resolution workflows for interface queries (IQs), change requests, and late deliverables
• Reporting mechanisms that define how interface progress, risks, and KPIs will be tracked and
communicated

Having a formalized IMP not only brings structure but also ensures everyone—from EPC contractors
to vendors and client PMT—is working from the same playbook.

2. Establish a Central Interface Register

At the heart of successful interface management lies a live, centralized, and traceable Interface
Register. This is the single source of truth for all interface points across the project and must be
actively managed and kept up to date.

An effective Interface Register should include:


• All defined interface points, categorized by discipline or work package
• Related WBS elements or systems to align interface tracking with schedule and cost controls
• Responsible and accountable parties, clearly defined using a RACI matrix
• Target and actual dates for key milestones such as design deliverables, tie-ins, and handovers
• Status tracking, including open actions, resolved issues, and revision history

This register should be reviewed at least weekly during Interface Coordination Meetings (ICMs) to
ensure active engagement from all stakeholders. API Recommended Practice 91 mandates the use of
interface registers to manage over 100 interfaces in refinery and petrochemical projects, highlighting
their importance in managing complex stakeholder environments.

3. Appoint a Dedicated Interface Manager


For multi-package or multi-discipline projects, the appointment of a dedicated Interface Manager is
essential. This role acts as the central coordination point across all internal and external stakeholders.
The Interface Manager is responsible for:
Leading structured interface reviews and coordination meetings
Managing the Interface Register and ensuring action closure
Facilitating early detection and resolution of potential interface clashes
Maintaining alignment between engineering, construction, procurement, and commissioning teams
Acting as a bridge between contractors, vendors, and the client PMT

On complex projects, this position should not be combined with engineering or construction roles. A
standalone, empowered Interface Manager can significantly improve clarity, responsiveness, and
accountability in cross-functional coordination.

4. Conduct Regular Interface Risk Reviews


Not all interfaces carry the same weight—some are routine, while others are mission-critical to system
readiness, safety, or commissioning. That’s why a risk-based approach to interface review is vital.

Interface risk assessments should consider:


• Design complexity: Is the interface technically intricate or dependent on unique specs?
• Safety impact: Does it involve hazardous operations or system tie-ins?
• Schedule criticality: Will delays at this interface affect major milestones or SIMOPS windows?
• Coordination demand: Are multiple contractors or disciplines involved?

Interface points should be scored and categorized, allowing the team to prioritize high-risk interfaces
and allocate mitigation resources accordingly. Interface risk reviews should be dynamic and tied into
the overall project risk management framework, not treated as isolated events.

5. Use Integrated Tools and Digital Platforms

Manual spreadsheets are not enough to manage interfaces in a modern mega project. Today’s projects
demand tools that offer transparency, auditability, collaboration, and real-time updates. Several
industry-proven platforms are now being widely used to support digital interface management:
• Coreworx Interface Management – A specialized platform built for capital projects, offering
configurable workflows, interface registers, automated notifications, and audit trails
• Hexagon SmartPlant Foundation – Used for engineering data and document control with
strong integration capability across disciplines
• Aconex by Oracle – A cloud-based system for document, workflow, and interface management
with strong contractor collaboration features

In the North Field Production Sustainability (NFPS) Program—one of the world’s largest and most
complex energy megaprojects—an in-house online Interface Management tool was developed and
implemented by QatarEnergy LNG in collaboration with internal IT engineers. I had the opportunity to
actively participate in designing and building this tool, ensuring that the functionality directly aligned
with the real challenges observed in multi-contractor interface coordination.

This digital platform became a centralized system of record across all EPC packages within the NFPS
Compression projects (COMP1 to COMP9). It significantly enhanced visibility and control by enabling
real-time tracking of interface queries (IQs), actions, approvals, and document exchanges. The tool
also standardized communication protocols and improved traceability between the PMT and multiple
EPC contractors, including offshore and onshore scopes.

Key Benefits Realized:


• Reduced turnaround time for interface resolution by streamlining workflows and notifications
• Ensured full visibility on interface status across engineering, construction, and commissioning
teams
• Enabled multi-contract coordination through a common platform, eliminating silos
• Provided auditable records that supported both risk reviews and claims avoidance

By embedding this tool into the project execution process, QatarEnergy LNG not only mitigated
interface-related delays but also improved collaboration and transparency across a highly fragmented
supply chain. This showcases how tailored, purpose-built digital solutions can serve as a force
multiplier for interface management in mega projects.

Real-World Examples of Interface Challenges in Complex Projects

From what we have seen in large energy projects, interface issues usually don’t come from technical
mistakes—they come from missed conversations, unclear responsibilities, or people assuming
someone else will take care of it. In fast-moving projects with multiple contractors and tight
schedules, it’s easy for small gaps to snowball into big problems. Below are a couple of real examples
that show how a lack of proper interface coordination can seriously impact a project—and how it all
could’ve been avoided with the right approach from the star

1. Misalignment Between Disciplines in Offshore Construction


During one offshore energy project in Northern Europe, we encountered a situation that perfectly
captured the importance of proper interface coordination. The electrical and HVAC contractors were
working in parallel during the outfitting of an offshore platform module. While both had detailed plans,
no one had taken the time to sit down and align their cable tray and duct routing early enough.

What happened next was predictable but painful: cable trays and HVAC ductwork clashed in several
areas. Neither party had full visibility of the other’s routing plan. The electrical team ended up rerouting
their trays late in the construction phase, and HVAC installation was delayed waiting for support steel
to be adjusted.

The result? Roughly a 4-week delay, unexpected fabrication changes, and more than $1.5 million in
indirect costs. What’s worse is that it could have been easily avoided with earlier coordination. After
this setback, the team decided to implement weekly joint coordination reviews between disciplines,
supported by a shared 3D model and real-time interface dashboards. That simple shift led to a
noticeable reduction in interface issues in the next module—about 70% fewer clashes were reported.

2. Misalignment Between EPC Contractors in Onshore Construction


If there are more than 2-3 EPC contractors involved for one major goal then interface management is
the most crucial segment to become leading soldier of the groups. Though in one of the large-scale
HC pipeline projects in Qatar, a significant interface management challenge emerged during the
construction phase. The project involved the construction of a future hydrocarbon corridor
intersecting several underground utilities belonging to a neighboring petrochemical project, which
was already under implementation.

As part of the early phase, the petrochemical EPC contractor had submitted their technical work
packs (TWPs), including crossing matrices, to the Owner for approval. These matrices detailed their
planned underground installations and assumed no conflicting future corridors, since at that point,
no information was provided by the Owner regarding the upcoming HC pipeline alignment.

Once the HC pipeline project progressed to its construction stage, the team began submitting
Interface Agreements (IAs) requesting approval to execute works at the identified crossing points.
However, the petrochemical project refused to accept these IA submissions, citing potential clashes
with their already-installed facilities, and began demanding design modifications from the HC pipeline
project team.
This delay was critical, especially as the Owner had already approved the HC pipeline’s crossing
design earlier. Despite this, the petrochemical contractor insisted on re-submissions and further
revisions, leading to disruptions, permit delays, and rework.

We conducted a root cause analysis and defined the key contributing factors that led to this conflict
were:
• Lack of Early Interface Data Transparency: The HC pipeline alignment was not
communicated by the Owner to the petrochemical EPC during the initial technical work pack
approvals. Thus, the crossing matrix developed by the petrochemical contractor did not
account for any future corridor.
• Absence of Dynamic Interface Register Updates: The interface register was not maintained
as a living document, and changes in future developments (like the HC corridor) were not
reflected in updated crossing matrices.
• Delayed Communication and Late Engagement: The interface between the two projects was
only revisited during the execution phase, which left little room for constructive collaboration
and flexibility.

Due to prevent the conflict from escalating into a formal dispute, the HC pipeline project team
adopted a structured and diplomatic approach:
1. Escalation to Owner: The issue was formally escalated to the Owner's interface
management team, highlighting that the conflict stemmed from missing early-stage alignment
information.
2. Request for Fast-Track Review: A request was made to conduct a fast-tracked technical
review of the submitted interface agreements. It was proposed that minor comments from the
petrochemical EPC be noted for attention during the Permit to Work (PTW) stage rather than
blocking the IA approval.
3. Clear Delineation of Responsibilities: It was clarified that the HC pipeline project cannot be
held accountable for changes that were not communicated during initial design phases, and
that the coordination responsibility for informing about such changes rested with the Owner.
4. Interface Coordination Meetings: Regular high-level interface meetings were scheduled
between the project teams, facilitated by the Owner, to close the remaining gaps and reach
agreement on the forward path.

This case highlights the critical importance of early interface identification, transparent
communication, and centralized interface control. It underscores that interface management is not
a one-time action but an ongoing process that must adapt to the evolving project landscape. So the
Key Takeaway are: Interface risks are not always technical—they are often procedural and
organizational. Ensuring a robust, dynamic interface management system, backed by Owner-driven
oversight, is essential for successful multi-EPC project environments.

3. A Costly Oversight in a Modular GTG Installation


In another major offshore project involving modular installation of gas turbine generator (GTG)
packages, we experienced an even more critical interface breakdown—one that led to millions in
losses and a project delay that stretched beyond a year.

The GTGs were supplied directly by the client as free-issued equipment, and the EPC contractor was
tasked with installation. Originally, the day tanks for diesel fuel were supposed to be installed above
deck level to allow gravity-fed pressure. However, a structural review revealed that supporting that
much weight at height was unsafe. The EPC proposed relocating the tanks to the deck level—a change
that was approved without hesitation. But that change, while logical from a structural standpoint, had
a cascading consequence: the relocated tanks could no longer provide enough pressure on their own.
A booster pump system was now required to push the diesel to the GTGs—but that wasn’t part of
anyone’s scope. It had not been flagged in the Interface Register. The supplier wasn’t told. The EPC
assumed the client would handle it. And the client assumed it was already part of the package.

By the time the issue was discovered—during late stages of integration—it was far too late to fix
cleanly. The team had to go back and retrofit the fuel system, re-engineer the pipe routing, procure
booster pumps on short notice, and rebook installation barges during a new weather window. The
entire GTG commissioning was pushed out, and the production start-up was delayed by more than a
year, with revenue losses in the hundreds of millions.

What stood out most in hindsight was the complete absence of interface checkpoints for changes like
this. There was no structured Interface Management Plan that required re-validation of responsibilities
after a design change. No Interface Register flagged the impact. No Communication Matrix ensured
that all relevant stakeholders were informed. There wasn’t even a single Interface Manager to oversee
the coordination between the client, EPC, and supplier. It was a classic case of “everyone thought
someone else was taking care of it.”

Had a proper interface process been in place, a simple change like relocating the tank would have
triggered a scope review. Stakeholders would’ve discussed the pressure loss, identified the need for a
pump, and addressed it early. What ended up becoming a painful, expensive lesson could have been
resolved in a 30-minute design review.

4. When No One Owns the Risk — A Tragic Lesson from Deepwater Horizon
One of the most painful examples of failed interface management in the industry is the Deepwater
Horizon disaster. It’s a hard reminder that when interfaces are left unmanaged, the results can be
catastrophic.

This wasn’t about one technical mistake—it was about multiple contractors working in silos, each
assuming the other had things under control. There were unclear roles between the operator, drilling
contractor, cementing contractor, and others. Important decisions around well integrity, cement
testing, and pressure checks were made without shared accountability or proper communication.

Worse, critical equipment like the blowout preventer (BOP) had unresolved maintenance issues. The
maintenance logs existed—but no one checked them thoroughly, and the information wasn’t
escalated to the people making decisions. Everyone assumed the system was ready, when it wasn’t.

There was no interface register, no defined ownership of who was responsible for checking system
integrity, and no structured communication between maintenance, operations, and the OEM.

The result? A blowout that killed 11 people, spilled millions of barrels of oil into the Gulf of Mexico, and
caused billions in damages.

What this example shows is that interface risks aren’t just about drawings or tie-ins—they affect safety,
people’s lives, and the environment. If a proper interface management plan had been in place—with
clear responsibilities, cross-functional reviews, and proper communication between parties—this
disaster might have been avoided.

That’s why in any high-risk project, especially offshore, interface management must be taken
seriously. It’s not a document—it’s a mindset. And the absence of it can be far more dangerous than
most people think.

These examples are not rare exceptions—they’re common risks in the world of large-scale engineering
projects. What makes the difference is whether the team takes interface management seriously from
day one. With the right tools, structure, and mindset, these failures are preventable, and the cost of
prevention is almost always cheaper than the cost of fixing the fallout.

If there’s one thing I’ve learned from working on large, complex, and high-stakes energy projects, it’s
this: interface management isn’t a side task—it’s at the heart of project delivery. It’s where engineering
meets execution, where systems connect, and where the smallest misstep can lead to the biggest
setbacks.

In multibillion-dollar projects, where dozens of contractors, suppliers, and teams are working in
parallel across different geographies and time zones, interfaces are everywhere. And each of those
interface points carries risk. If no one owns it, monitors it, or follows up on it—it becomes a ticking
time bomb for cost overruns, delays, technical clashes, or even safety incidents.

That’s why having a dedicated Interface Management Team (IMT) is not just good practice—it’s
essential. I’ve seen firsthand how an empowered IMT becomes the glue that holds a project together.
They align disciplines, chase actions, clarify responsibilities, and resolve issues long before they reach
site. In many ways, the IMT acts as the core engine of the Project Management Team (PMT)—not sitting
on the sidelines, but actively shaping how different parts of the project come together.

Proper interface management brings structure, visibility, and accountability to areas that are
otherwise prone to ambiguity. It’s also a powerful tool for risk mitigation—because every resolved
interface is one less unknown, one less surprise, and one less claim. When supported by the right
tools, workflows, and leadership backing, interface management doesn’t just help avoid problems—
it actively drives better project performance.

To put it simply: if you want to deliver a mega project on time, on budget, and without unnecessary
drama, you need to take interface management seriously. Build the system early. Assign the right
people. And give your IMT the authority and tools they need to do the job right. It’s not just a best
practice—it’s project survival.

Interface Management Role in Mega Oil & Gas Projects: Undisputed Ownership in Managing
Design, Execution & Handover of interface points.
The tendency towards maximizing monetization opportunities via optimization and efficient utilization
of existing facilities in the gas processing industry is resulting in rendering highly interface-complex
project schemes that are intensely interdependent. These schemes demand the adoption of a well-
structured interface management framework that minimizes interface-related uncertainties and
enables fair risk allocation amongst interdependent project stakeholders.

in the execution phase of large-scale oil and gas capital projects, interface management emerges as
a critical determinant of operational efficiency, cost control, and schedule adherence. The successful
achievement of mechanical completion, commissioning, and final handover is fundamentally
contingent upon the effective governance of interface points (IPs) across the project’s EPC contractors
and externally appointed entities. Nevertheless, persistent ambiguity often surrounds the question of
who holds definitive ownership and accountability for managing these interfaces.

This article contends that the Interface Management (IM) Lead must be vested with unequivocal
authority and responsibility for the oversight of all interface points throughout the project lifecycle—
including design, execution, commissioning, and handover. While discipline-specific design and
construction engineers serve as Interface Technical Contacts (ITCs), providing technical and
constructability resolutions, the IM Lead must retain governance ownership. Furthermore, the article
highlights the strategic necessity of aligning Interface Site Coordinators (ISCs) under the IM
function—rather than the construction organization—to preserve neutrality and ensure integrated
project-wide coordination.
The IM Lead as the Sole Owner of Interface Points
Even in projects executed entirely by a single EPC contractor, project risks frequently materialize
during the execution phase. Every overlooked handover detail or delayed cross-boundary agreement
can result in construction clashes within spatially constrained areas, extensive engineering rework,
and costly delays during commissioning. These risks are significantly magnified in multi-stakeholder
environments, particularly when contributors—often lacking direct contractual relationships—are
responsible for interdependent scopes or essential components without which the entire facility
cannot become operational.

The IM Lead plays a pivotal role in bridging these gaps amicably, fostering collaborative engagement
among all stakeholders while maintaining a neutralized perspectives that guarantee effective
engagement of all concerned stakeholders to avoid misalignments and consequent disputes
escalation. This role is not advisory in nature; it constitutes a strategic governance mandate,
characterized by:
• Accountability for the tracking, resolution, and closure of every interface point.
• Authority to escalate issues when commitments are not fulfilled.
• Independence from discipline-specific silos or construction-driven pressures.

In contrast, disciplined engineers (e.g., Engineering and Construction Leads), acting as ITCs, are
responsible for:
• Providing technical and constructability resolutions.
• Validating compliance with engineering standards and specifications.

However, they do not possess ownership of interface closure—a responsibility that resides exclusively
with the IM Lead. This delineation mitigates the risk of conflicts of interest, akin to the proverbial “fox
guarding the henhouse,” wherein the entity responsible for design or construction also governs
interface closure.

Why Interface Site Coordinators Should Report to the IM Lead


A recurring challenge during execution is the organizational placement of Interface Site Coordinators.
Too often, these coordinators are embedded within the construction function and report to the
Construction Manager. While this may appear operationally efficient, it introduces significant
governance risks and conflicts of interest:
• Scenario: Pressure to Prioritize Construction Productivity A construction manager
operating under schedule pressure may deprioritize interface resolution tasks that require
negotiation with another contractor, opting instead for temporary workarounds. While this may
yield short-term gains, it often results in long-term rework, claims, and disputes.
• Scenario: Skewed Escalation Pathways When an ISC reports within the construction
hierarchy, unresolved interface issues may not be escalated to the IM Lead, as the construction
team may attempt to resolve them internally. This leads to a lack of visibility for project
leadership, delayed resolution, and elevated risk during commissioning.
• Scenario: Biased Alignment ISCs aligned with construction may inadvertently advocate for
the interests of a specific EPC package, thereby undermining the integrated needs of the overall
project and marginalizing the IM function.

By contrast, when ISCs report directly to the IM Lead:


• They serve as neutral facilitators between construction teams.
• Escalation pathways are transparent and structured.
• Interface closure is governed with project-wide discipline, rather than package-specific
priorities.
Best Practice Model
An effective execution-phase interface management model assigns:
• IM Lead → Full ownership of all interface points, with responsibility for closure, escalation, and
governance.
• ITCs (Lead Discipline Engineers) → Provision of technical input, validation of solutions, and
confirmation of readiness for closure.
• ISCs (Interface Site Coordinators) → Direct reporting to the IM Lead, ensuring real-time site-
level visibility and acting as the IM Lead’s operational representatives on the ground.
• This model institutionalizes accountability, ensures the integrity of technical input, and
insulates the interface function from construction-centric pressures.

Conclusion
In mega oil and gas projects, the execution phase is where interface management either enables
seamless integration or exacerbates fragmentation. By clearly assigning ownership of interface points
to the IM Lead, positioning discipline engineers as ITCs, and ensuring that ISCs report to the IM
function rather than the construction organization, projects can mitigate conflicts of interest and
deliver with greater certainty.

When implemented with rigor and clarity, interface management transcends its traditional role as a
procedural necessity and becomes a strategic enabler of project success.

The Silent Architect of Giga-Projects: Why Interface Management is Non-Negotiable


The ambitious vision of Saudi Arabia Vision 2030 is transforming the Kingdom, giving rise to giga-
projects that are as complex as they are monumental. From the futuristic landscapes of NEOM to the
sprawling resorts of The Red Sea Project, these ventures are defined by their sheer scale. Yet, the real
test of their success lies not in the concrete and steel, but in a less visible discipline: Interface
Management (IM).

Interface management is the silent architect, the critical process that ensures all the moving parts of
a project—be they different contractors, design teams, suppliers, or government bodies—work
together seamlessly. It’s the framework that prevents chaos and ensures that the handoffs between
different project elements are smooth and conflict-free. In the unique context of Saudi Arabia
development, IM is no longer just a best practice—its a fundamental requirement.

The Giga-Challenges Driving the Need for IM. The complexity of these projects creates a unique set of
challenges that traditional project management alone cannot solve.
• Diverse Stakeholder Landscape: These projects are a melting pot of international and local
entities. A European design firm, a Chinese construction company, and a Saudi government
agency may all be working on the same site. Each operates with different cultures, legal
frameworks, and communication styles. Without a dedicated IM system, miscommunication
is inevitable, leading to delays and conflicts.
• Design and Construction Gaps: The breakneck speed of development often means that
design is ongoing even as construction begins. This overlap creates significant risks.
Discrepancies between design drawings and on-site realities can lead to costly rework. A
robust IM system, often integrated with Building Information Modeling (BIM), can identify these
clashes virtually before a single shovel hits the ground.
• Dynamic Regulatory Environment: Saudi Arabia regulatory landscape is evolving rapidly to
support Vision 2030. Project teams must navigate changing codes, environmental standards,
and compliance requirements. A proactive IM approach ensures that all parties are aligned
with the latest regulations, preventing compliance-related project stalls.
• Logistical and Geographical Hurdles: Building in remote or previously undeveloped areas
presents immense logistical challenges. Coordinating the movement of materials, labor, and
heavy equipment across vast distances requires meticulous planning. IM acts as the central
hub, synchronizing these movements to avoid bottlenecks and ensuring that resources are
available precisely when and where they are needed.

The Dire Consequences of Undermining IM


Despite its clear benefits, the effectiveness of IM can be critically undermined. When a client or their
representative bypasses a properly implemented IM framework, the consequences are severe and far-
reaching.
• Project Delays and Cost Overruns: By ignoring established protocols, communication
breakdowns become commonplace. Unresolved issues fester, leading to technical clashes,
unaligned deliverables, and extensive rework that directly impacts the project timeline and
budget.
• Erosion of Trust and Accountability: IM is built on trust and clear accountability. When a key
stakeholder acts outside the system, it signals a lack of confidence in the process. This erodes
morale, fosters a silo mentality, and turns a collaborative environment into a space for blame-
shifting.
• Loss of Control: Without the structured visibility that IM provides, project leadership loses the
ability to proactively identify and mitigate risks. They are left reacting to crises rather than
preventing them, which can jeopardize the entire projects success.

Conclusion: A Strategic Imperative


In the high-stakes world of Saudi Arabia giga-projects, the success or failure of a venture hinges on the
ability of all stakeholders to work as one cohesive unit. Interface management is the strategic
discipline that makes this possible. It transforms a collection of separate contracts into a single,
unified project.

For anyone involved in these landmark developments, from project managers and engineers to clients
and government officials, understanding and championing a robust interface management system is
not optional. It is the key to unlocking the full potential of Vision 2030 and building the future.

Project interface coordination is the structured process of managing the "invisible seams"—the
physical, functional, and organizational boundaries—between different teams, systems, or
contractors within a project. Its primary goal is to ensure that all interdependent parts fit together
seamlessly to prevent costly rework, delays, and scope gaps.

To add further clarity and depth, I would like to share some additional points for better understanding.
Project Interface Coordination not only addresses the “invisible seams” between different teams and
systems, but also ensures clear ownership, timely flow of information, and proper alignment of
responsibilities among all stakeholders.

Interface management Plan (IMP) includes the following sections to establish a "single source of truth"
for all parties involved:
• Project Overview & Objectives: Defines the program's goals, such as maintaining technical
integrity across contract boundaries and ensuring timely data sharing.
• Roles and Responsibilities: Clearly identifies key personnel, such as Interface Managers (who
oversee the process) and Interface Coordinators (who handle daily request validation).
• Interface Procedures: Outlines the standard workflow for identifying, raising, validating, and
closing interface requests.
• Interface Sheet / Interface agreements (IA): A living database or table that lists all identified
interface points, descriptions, and the parties responsible for them.
• Interface Coordination Sheet (ICS): Defines how stakeholders will communicate (i.e meetings,
software, etc.) and how conflicts will be escalated or closed upon successful delivery of
requirements.
• Key Performance Indicators (KPIs): Establishes metrics to track the health of the interface
process, such as the number of overdue agreements or average turnaround times.

A Master Interface Matrix (MIM): MIM is a high-level project management tool used to identify, define,
and track all points of interfaces between different stakeholders, systems, or scopes of work.

A standard MIM includes the following data:


1) Interface Number: A unique identifier for tracking.
2) Interface Item: A brief name or title of the interaction point.
3) Interface Detailed Description: Technical specifics of the connection or shared responsibility.
4) Interface Lead vs. Interface Follow Parties: Identification of which contractor/department
provides data or equipment and who receives it.
5) Interface specific Required Date: Deadlines for when the interface must be resolved to avoid
project delays.
6) Interface Status: Current state (e.g., Open, In-Progress, or Closed).

Difrence between Interface coordination and project coordination


Project Coordination focuses on the overall daily administrative and operational tasks, Interface
Coordination manages the specific "invisible seams" or boundaries where different teams, systems,
or contractors meet.

1) Project Coordination’s Focus on Managing daily tasks, resources, and schedules. Where Interface
Coordination’s Focus on Managing boundaries and interdependencies between entities.

2) Project Coordination’s Goals are Ensuring project momentum, information flow, and alignment.
Where Interface coordination’s Goals are Preventing gaps, rework, and "mismatches" at connection
points.

3) Project Coordination’s Tools are Task management software, Gantt charts, and RFI logs. Where
Interface coordination’s Tools are Interface Registers, Interface Agreements, and Control Drawings.

4) Project Coordination’s Issues are Resource bottlenecks, communication breakdowns, and budget
slips. Where Interface Coordination’s Issues are Technical clashes, scope gaps, and contract
boundary disputes.

Roles and Responsibilities of Chief Interface Coordinator

1) Strategic Governance: Develops and implements the overarching Interface Management Plan
(IMP) and project-wide coordination protocols.
2) System Integration: Leads high-level system integration activities (e.g., Civil to Civil and Systems
to Systems Contracts of the project).
3) Stakeholder Management: Acts as the primary liaison between the client's Interface
management, contractors, and major OEMs to resolve high-priority technical conflicts.
4) Quality & Compliance: Oversees the "Interface Control Document" (ISF/ICS/CCF) and ensures all
technical packages meet project standards and regulatory requirements during all stages of the
Project.
5) Risk Mitigation: Identifies high-risk interface points early to prevent costly rework and reports
directly to the Project Manager.

The Chief Interface Coordinator is typically not responsible for:

1) Final Approval of Technical Solutions: While CIC coordinate the resolution of technical
discrepancies, CIC do not provide the actual engineering solutions or hold final sign-off authority
on design.
2) Approval of Project Change Orders: CIC identify potential scope gaps that may lead to changes,
but formal approval and management of costs and schedules are the responsibility of the Project
Manager.
3) Direct Line Management: CIC coordinate multidisciplinary teams but generally do not have direct
administrative or performance management responsibility over the personnel within those
functional groups.
4) Definition of Project Scope: CIC manage the "boundaries" and "interdependencies" of existing
scope, but the primary definition of the project's overall scope remains with the Project Manager.
5) Routine Discipline-Specific Tasks: CIC focus on the process of interaction between groups rather
than performing the routine technical or administrative tasks belonging to specific functional
disciplines (e.g., actual CAD drafting or specialized calculations).
6) Establishing Project Strategies: CIC follow established management plans and procedures but
do not typically define the overarching project goals or commercial strategies.
7) Direct Control of Financial Resources: While they help mitigate delays that impact the budget,
they do not have direct control over project financing or resource allocation budgets.

Essential support needed to the Chief Interface Coordinator on a Project:


1) Specialist Expertise: Direct access to experts in various disciplines to resolve technical clashes
and validate inter-package designs.
2) System Integration Teams: Support from integration specialists to coordinate verification,
validation, and troubleshooting during testing and commissioning phases.
3) Quality Assurance (QA): Dedicated QA teams to ensure all interface deliverables meet technical
standards and client specifications.
4) Document Control: Assistance from document control teams to maintain a master Interface
Register and track the flow of Interface Control Documents (ICDs).
5) Planning & Scheduling: Collaboration with project planners to integrate interface milestones into
the master project schedule, ensuring visibility of critical path dependencies.
6) Contractual & Legal Support: Guidance on contractual matters to ensure interface agreements
align with the overall project execution plan and avoid change orders.
7) Leadership Mandate: Clear authority from the Project Director to lead interdisciplinary meetings
and enforce accountability across contractors who may not have direct contractual relationships.
8) Liaison Support: Facilitation from client-side stakeholders to ensure project priorities are
maintained over individual contractor interests.
9) Escalation Procedures: Defined processes to escalate unresolved interface disputes to senior
management for final decision-making.
10) Interface Management Software: Access to automated tools for real-time tracking of interface
requests, automated workflows, and risk dashboards.
11) Communication Platforms: Standardized communication systems that reduce ambiguity in how
parties are consulted or informed.

An interface management follows a structured five-step lifecycle:


1) Identification and Development Interface Sheet (IS): Locating all interface points using Scope of
work, design documents, work breakdown structures (WBS), and specifications.
2) Interface Documentation: Defining characteristics, responsible parties, and deadlines for each
interface, often using matrix.
3) Interface Exchanges: Handing over identified interface information to the responsible contractors
once contracts are awarded.
4) Interface Coordination Sheet: Active review and updating of interface points through Interface
Coordination Sheet between parties.
5) Interface Confirmation of Coordination: Formally closing the interface once all deliverables are
verified as accurate and adequate.

Interface Administration: Administration provides the formal structure for managing these
connection points, often before project operations even begin.
1) Interface Management Plan (IMP): Developing the overarching procedures, communication
protocols, and rules for how teams will interact.
2) The Interface Coordination Sheet (ICS): Creating and maintaining the document that identifies
every interface point, assigning unique IDs and designating responsible owners for each.
3) Interface Specific (IS) or Interface Agreement (IA): Facilitating formal, documented
communications that define the exact deliverables required at an interface point.

Project Interface Monitoring: Monitoring tracks the real-time status of these cross-team
dependencies to ensure they remain on schedule.
1. Progress Tracking: Regularly observing and reporting on the exchange of information and
deliverables across the Interface Register.
2. KPIs and Dashboards: Using tools to visualize interface health and identify potential delays
through real-time dashboards.
3. Schedule Integration: Ensuring interface milestones are linked to the overall project schedule to
see how a delay in one team's output affects the entire project.

Project Interface Supervising: Interface Supervision involves directing the technical and human
interactions at the boundaries between functional groups.
1. Focal Point Guidance: Directing designated - "interface coordinators" or technical leads within
each discipline to ensure they are fulfilling their agreement obligations.
2. Coordination Meetings: Organizing and chairing regular interface meetings where parties discuss
progress, clarify requirements, and align on technical standards.
3. Resource Alignment: Ensuring that the necessary labor, equipment, and information are available
at the point where two scopes of work intersect.
The Master Interface Management Plan: "Projects don't go wrong, they start wrong."

Interfaces have been identified as a top-10 risk to projects and can lead to hundreds of millions of
dollars in losses if not managed effectively. The main objective of interface management activity
during the project execution phase is to align system interfaces across different scopes and
responsibility boundaries as early as possible in the project development.

With the size and complexity of projects today, the number of delivery teams involved, and the high-
risk interfaces represent, it’s become clear that proper planning and investment in interface
management is required and that expectations, of both the owner and all delivery teams involved, are
better met with a defined interface program supported by a strong framework that begins with a master
interface management plan.

What does the Master Interface Management Plan do?


The purpose of the Master Interface Management Plan is to provide a single set of clear and consistent
rules to properly identify, manage, and facilitate the resolution of all interfaces and avoid scope
gaps/overlaps or integration issues between interfaces during the development of the project. With
project delivery teams often located in different countries, with different languages, cultural
differences, and varying engineering standards, your Master Interface Management Plan becomes an
essential tool in ensuring alignment.

"Thinking is cheap while action is expensive."

What should the Master Interface Management Plan include?

The Master Interface Management Plan defines your interface execution strategy and should include
the following:

1. Project Overview & Interface Objectives


Master Interface Management Plans start with a project overview, then continue to describe the
objectives of the interface management program.

2. Procedures for Managing Interfaces


Policies and procedures are defined to ensure all stakeholders understand how interfaces (both
internal and external) are identified, tracked, and managed to completion.

3. Roles and Responsibilities of Key Stakeholders


Defining roles and responsibilities sets expectations and outlines who is responsible for what, not only
for the external delivery teams but also for company responsibilities.

4. Interface Scope Matrices and/or Registers


The interface matrix defines scope boundaries at a high level; it identifies who interfaces with who and
can be defined by scopes of work and by discipline.

5. Key Definitions and Terms


With global projects, including definitions, acronyms, and terms is key to ensuring understanding.
Implementation of interface management programs cab vary from industry to industry with common
definitions and terminology nuances.

Interface Management - Critical Interfaces: Types, Examples, and Solutions


The arrow below indicates that Interface Management happens continuously to coordinate efforts
and solve issues throughout the project lifecycle.
• Feasibility – Assessing the project's viability.
• Concept Select – Choosing the best project concept.
• Pre-Engineering – Defining preliminary design and interfaces.
• Detailed Engineering – Developing detailed designs and aligning interfaces.
• Construction/Completion – Ensuring all interfaces are managed until project handover.

Interface Management Project Lifecycle

In complex projects, particularly in industries such as oil and gas, construction, IT, and manufacturing,
critical interfaces play a vital role in ensuring project success. Mismanagement of these interfaces
often leads to delays, conflicts, and cost overruns. This article explores the types of critical
interfaces, provides examples, and offers practical solutions to address interface challenges
effectively.

What Are Critical Interfaces?


Critical interfaces refer to points of interaction or interdependence between two or more
components, systems, teams, or stakeholders within a project. These interfaces are critical because
any misalignment or failure in coordination can result in significant issues impacting the overall
project.

The interfaces can be broadly categorized into:


1. Physical Interfaces
2. Technical Interfaces
3. Organizational Interfaces
4. Contractual Interfaces
5. Operational Interfaces

Each interface type requires a distinct approach to identify and manage challenges effectively.

1. Physical Interfaces
Definition
Physical interfaces involve the interaction between tangible components of a project, such as
equipment, structures, or construction elements.

Examples
• In a construction project, the physical connection between piping systems and vessels.
• During the installation of electrical equipment, ensuring proper alignment with the civil
structure.
• Integrating modular construction components on-site.

Challenges
• Misalignment during installation.
• Lack of accurate design data.
• Incompatibility of components.
Solutions
• Conduct interface checks during the design phase.
• Utilize 3D models or Building Information Modeling (BIM) to identify alignment issues
beforehand.
• Implement Interface Management Plans (IMPs) to clarify ownership, dimensions, and
requirements.

2. Technical Interfaces
Definition
Technical interfaces occur where systems, software, or technologies interact within a project.

Examples
• Integration of software with hardware systems (e.g., SCADA systems in oil & gas).
• Coordination between electrical and automation systems.
• Interoperability between different digital tools, such as ERP systems and project management
software.

Challenges
• Incompatible software versions or protocols.
• Poor communication between teams managing different systems.
• Lack of clear system requirements.

Solutions
• Define interface specifications and protocols early in the design process.
• Conduct regular integration tests.
• Use a single source of truth (SSOT) system to manage technical data and changes.

3. Organizational Interfaces
Definition
Organizational interfaces arise from the interaction between teams, departments, or external
stakeholders.

Examples
• Coordination between an EPC contractor and the owner’s project team.
• Collaboration between engineering, procurement, and construction teams.
• Interaction with subcontractors or vendors.

Challenges
• Poor communication and role ambiguity.
• Conflicting priorities among teams.
• Lack of alignment on project goals or deliverables.

Solutions
• Establish a clear RACI (Responsible, Accountable, Consulted, Informed) matrix.
• Hold regular interface meetings to address issues proactively.
• Use collaboration tools like Microsoft Teams, Asana, or SharePoint.

4. Contractual Interfaces
Definition
Contractual interfaces involve the interdependencies defined by legal agreements between project
stakeholders.
Examples
• Coordination between multiple contractors on a single site.
• Delivery timelines for equipment affecting downstream construction activities.
• Liability issues arising from delays or defects.

Challenges
• Scope overlaps or gaps between contracts.
• Misinterpretation of contractual obligations.
• Delays in deliverables impacting other contractors.

Solutions
• Develop a comprehensive Interface Management Agreement (IMA) that outlines
responsibilities and deliverables.
• Conduct regular contract alignment meetings.
• Include penalties for delays and incentivize timely performance.

5. Operational Interfaces
Definition
Operational interfaces occur during the transition from project execution to operations.

Examples
• Handing over systems and equipment to the operations team.
• Training end-users on new technologies.
• Ensuring maintenance personnel understand newly installed systems.

Challenges
• Lack of operational readiness.
• Insufficient training or documentation.
• Differences in design assumptions versus operational realities.

Solutions
• Include operations teams early in the project lifecycle.
• Develop clear handover documentation and perform joint walkthroughs.
• Provide training programs and operational manuals.

Effective Interface Management Framework


To address these challenges holistically, organizations should implement a structured Interface
Management Framework:
1. Identification: Identify and approve all interface points (IPs) early in the project. Update as
needed via managers.
2. Documentation: Record IP details (interface level, disciplines, RACI). Review and approve with
coordinators.
3. Transferring: Share approved IP data with contracting parties; suggest modifications during
reviews.
4. Communication: Generate reports, facilitate stakeholder communication, and resolve IP
issues collaboratively.
5. Monitoring: Track resolution progress, update regularly, and address delays via registers.
6. Closing: Finalize resolved interfaces and confirm all issues are closed before handover.
Interface Management Continuous Process
Tools to Support Interface Management
• Interface Registers: Track interface details, status, and responsibilities.
• BIM (Building Information Modeling): Visualize and manage physical interfaces.
• Digital Twins: Simulate system interactions and identify potential issues.
• Collaboration Software: Tools like Procore, Primavera, and Aconex.

Conclusion
Critical interfaces are inevitable in complex projects, but proactive management can minimize risks
and ensure smooth execution. By understanding and addressing physical, technical, organizational,
contractual, and operational interfaces, project teams can foster better coordination, reduce
delays, and achieve project success.

An effective Interface Management Plan is key to mitigating interface challenges, ensuring


alignment, and driving projects to successful completion.
Have you heard about Interface Management Science, its real & it is not a postman job..!!!
Do you know what the Interface Management science is????!!!

Interface management is not a new science, it has been there from day one, as it was used as part of
project management integration process activities.

In old days, we used to do packaging, where we plot all the process flow diagrams on the entire walls
in a conference room where project management, supply chain management & engineering
management teams were invited to brainstorm and look into dividing the vendor packages, deciding
the Scope of work, boundary & battery limit between different packages. In that time it was based only
on a few factors (e. g. vendor capabilities, know-how, commercial, and de-risking the project).

The same was done with subcontracting the construction work and commodities. The subcontracting
strategy was built based on dividing the commodities between the subcontractor to de-risk the project
from failing of one of the subcontractors, like for example splitting the civil work between 2 to 3
subcontractors.

However, at that time, the principles used to split the work were the experience, quantity, commercials
& sometimes the physical area where the subcontractor has to work to reduce the interference &
provide flexible accessibilities. There were no other scientific basis or guidelines to follow. That is why
this process started to fail with the time as it all depended on the project manager & the team involved
in this process without scientific steps, guidelines from best practice.

The history of interface management science started almost 20 years ago, when projects started to be
called “Mega-projects” which is crossing the 9 digits (Billions). The complexity of projects in all
industries started increasing from the size point of view, complexity, technology, etc. Besides, the
economic situation after 2008 has impacted the majority of industries and all sizes of companies
irrespective of their position in the supply chain cycle, either owners, contractors, subcontractors, or
even suppliers.

Due to this complexity and economic & financial factors, there is no one entity that can handle the
entire mega project from the capability point of view, the financial point of view, & also the risk point
of view. The giant owners started looking into this aspect to standardize the process and use the best
practices experienced over the years to divide the mega projects into packages or projects, that's
when the program management concept came in picture. The Program is a group of projects sharing
same objective, area & and same owner.

ARAMCO was one of the first giants to start standardizing this process. It was not investing in medium
to mega projects, it rather planned for integrated program of multi-billion projects that was the
initiation of the interface management science. They put together all the lessons learned, best
practices, constructability, scope management, schedule management, benefit management,
financial risk process, & managerial aspects in an interface guideline to split the packages of a
program into multiple projects. But they did not stop there, they created the communication protocols
and management procedures to execute this program and manage the interface between different
projects during execution and construction. They even initiated & supported the development of the
most reliable interface software (COREWORKS) to manage the interface management process,
communication, battery limit, tie ins, schedule integration, flow of information, contractual
aspects….etc.

In the last couple of years, the PMI (Project Management Institute) has developed its unique course in
interface management which can be found in the below link.
([Link]
Unfortunately, a lot of managers and business owners are still looking into interface manager as a
postman job just managing the communication between 2 parties, which is a fatal mistake, especially
when they deploy unqualified & inexperienced personnel to fulfill this job risking the success of
integrating the entire program. A lot of projects failed due to this fatal mistake by ignoring the strategic
interface management, splitting the work, and, later on, lack of scientific tools and techniques to
manage them during execution.

You might have read a lot of articles and white papers elaborating on the interface process and
stakeholder management during project execution or during construction, but no one has spoken
about the most important aspect which is The Strategic Interface Management which starts by
strategizing the splitting of the scope of work & identifying the stakeholders.

In this article will not talk about interface management process, definitions, hard, soft interface…..etc,
we will cover the more critical aspects of the interface management.

In brief, we will cover the high-level categories of the interface strategy based either on the level of the
companies in the supply chain or based on the business strategy: -

If we talk about the Supply chain, there will be main 3 levels in the chain as below:-
1) Owners / Sponsors: - they are the entities responsible for funding the project & they are the ones
who will benefit from the outcome of the project (ROI). This is the first level where the main
stakeholders can be split into a different legal framework as below: -
a) Consortium: - in short, is two or more parties sharing the funding, resources & benefits of the
project, but each will remain under its legal entity name
b) Joint Ventures: - is a new legal name/ entity initiated jointly from 2 or more entities.
c) Shareholders: - where multiple entities (more than 3) have a percentage of funding as share
without the right of direct management & will have their management representatives on the board
as applicable.

This is the first step of the interface strategy to define the funding entities, profit share, liabilities, &
responsibilities.

2) Contracting: those are the companies or entities who will execute the project under a contract
from owners. As elaborated above, it depends on the size & complexity of the project to define the
number of contractors in one project/program as below: -

a. Consortium or Joint venture: - as explained above from the legal point of view, however, the
entities involved are working on the same project (integrated) with resources, strategic decisions,
management, profit & loss, etc. so it will be one contract from owner to the JV or Consortium where
the owner is not liable for their internal communication, management, profit, loss, etc.

b. Lead/ Interface: - in this framework, owners decide to split the program into packages & each
package or project will have its own contract under the owner’s entity. In this case, the scope
demarcation, the flow of information, communication, etc. are under the owner’s liabilities; the owner
will be ultimately responsible for any conflict resolution or dispute between parties.
Herein, normally owners define the lead package & interface package, where the lead is the entity
having the most control or the main core of the project, while the interface package is the receipt
entity.

For example, the Refinery program, which is a multibillion project, be split into the main refinery heart
(CDU), as the lead package, and the utility package, as the interface.
3) Vendors/ Subcontractors: - they are the last in the chain for manufacturing or providing the actual
resources for construction…etc.

At this level, normally there is no JV or Consortium, there is only the lead / interface where all
subcontractors are working under their subcontract from the main contractors who will be liable to
manage the interface.

The second strategic interface process is splitting the project not by scope of work but by time!!! Which
is called (Phasing).

There are many reasons for such business strategy like:-


• Securing fund for a program/ mega project
• Testing the market with the first line of production (ROI-Return of Investment) then increase the
capacity and production
• Revamp of existing facilities in the future to increase production or update with recent technology.

The most important in this strategy is to know:


1) Project Objective
2) Phasing Objectives & Reasons
3) Calculate the time span between phasing based on market analysis, technology analysis,&
financial risks

To be clearer, the project phasing is normally defined based on market analysis and the need of
quantity, quality, and product types of the project over the years. Let’s take an example of a tires factory
which will produce 3 sizes of tiers (small, Medium, big). The feasibility study and market analysis
shows high demand of the small & medium tires in the first 5 years after hand over the construction
project when the ROI will be very high, however the demand for large tires is less and requires high
capex investment with low ROI, but it is essential from marketing point of view to cover certain
segment of customers. The strategy now is how to build the first 2 lines & plan for future expansion to
add the third line for big tires manufacturing, this phasing process (strategy) starts with plot plan and
layout of the factory, calculating the utility capacity & sizes, accessibility to construct the second
phase during operation of the first phase without interruption….etc. there are rules & guidelines to be
followed in order to do this conceptual phasing.

In short, the phasing concept is either based on dividing the product types so you will have products
A,B in first phase, & C in the second phase, or based on quantity of production, for example in phase
one you will produce all A, B, C products with X capacity & in phase 2 the capacity will be 3X.

To strategize the phasing there are many factors to be considered, firstly financially/ ROI/ Market
needs, secondly the constructability & process of the project, third is the most important which is the
safety factors for building subsequent phases while the first phase in operation (Working in Brown
field-SIMOPS).

Still a lot of books & articles are talking only about how to manage the interface process during
execution focusing in stakeholder identification, management, & communication. This is essential but
not the ultimate goal of interface management science.

It is the most important in strategic interface management to define the scope of work, roles,
responsibilities, liabilities, etc. Then, you can start executing the project using all the known definitions
of interface management like hard interfaces, soft interfaces, etc.

If you want more details, you can take the PMI course on interface management or read this book
Project Interface Management: Reducing Risk of Major Projects by Michel Bible & Susan Bivins.

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