Basic - Highway Notes
Basic - Highway Notes
1. Flexible pavement
2. Rigid pavement
Flexible pavement:
Are those pavements which reflect the deformation of subgrade and
the subsequent layers to the surface.
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Rigid pavement:
The rigid characteristic of the pavement are associated with rigidity
or flexural strength or slab action so the load is distributed over a
wide area of subgrade soil.
Types of Pavements
Design of Pavement
Design of pavement can be done by at east the following methods:
Pavement considered flexible and the failure mechanism is assumed to be plastic deformation
due to the communicative load over the life of pavement.
Elastic Deformation: Temporary deforms the foundation material and compresses the
air that fills the voids of the base and subgrade. In truly elastic deflection, permanent
unevenness does not occur, even under repeated application of load.
Consolidation Deformation: Enough load to expect part of the air and water and thus
consolidate the material. Small but permanent deformation. It progress with additional
load repetitions until the affected layer become consolidated. Failure may not result if the
traffic is well distributed. The pavement settles uniformly as a whole.
Plastic deformation: Occurs when fluid and the air pressure in the pores of the
subgrade, base material or paving combine with forces produced by the load to displace
the roadway material. Deformation is progressive under load repetition. Major cause of
roadway surfaces failure (material from under wheel paths is displaced to the side by
load subject to bending in horizontal plane. A high beam strength in pavement or base
will strengthen a roadway against plastic deformation).
2. AC Pavement:
Treated as multilayered structures in which function of each layer is to spread the load. So as to
stay within the bearing capacity of next layer à consequently each layer is subjected to careful
design.
3. PC Cement Pavement:
Rigid, so the slabs rebounding after the deflection due to load (as a result) the failure mechanism
are assumed to be fatigue, caused by a certain number of repetitions of significant load.
PC concrete pavements design focus on the concrete slab itself with base and subbase. Courser
considered only to the extent that they provide different levels of support for the slab and hence
result is different significant load. Primarily to provide support for construction equipment and
to provide a drainage layer.
Flexural Pavement:
Lightly Traveled Roadway:
design by precedent à standard thickness specified for each of the pavement layers,
according to the type of roadway involved (local streets etc).
very lightly traveled roads use à the thinnest layers of the various materils that is
practical to construct.
Other design methods: Providing a layer thicker which will spread wheel loads enough to
keep them within the bearing capacity of the next lowest layer.
1. Traffic loading
2. climate or environment
3. material characteristics
4. cost of construction and maintenance and design period.
Traffic Load Analysis, ESAL + Truck Factor
& Asphalt Institute
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Traffic loading:
This is the role of the Pavement Engineer and involves determining the loading on the road to be
carried forward to the Pavement Design. The role of the pavement engineer is to provide an
adequate thickness of pavement to carry the expected loads without deterioration of the network
during the design life.
The estimated or projected magnitude and occurrence of the various traffic loading are converted
to the total number of passes of equivalent standard axle loading (ESAL), usually the equivalent
80KN (18kips) single axle load.
The total no. of ESAL is used as the traffic loading input for design of pavement structure.
1. Determine the daily traffic flow for each class of vehicle weighed, using the results of the
traffic survey and any other recent traffic count information that is available.
2. Determine the Avg-daily one directional additional traffic flow for each class of vehicle.
3. Make a forecast of the one directional flow for each class of vehicle to determine the total
traffic in each class that will travel over each lane during design life.
4. Determine the mean equivalence factor for each class of vehicle and for each direction
form the result of this axle load survey and any other suveys that have recently been
carried out.
5. the product of the cumulative one directional traffic flows (example, with reference to
asphalt institute) for each class of vehicle over the design life of the road and the
meanequivalent factor for that class should then be calculated and added together to give
the cumulative equivalent standard axle loading for each direction. The higher of the two
directional values should be used for design.
Asphalt institute:
Total volume of traffic expected during the design period
Where
T1 = Traffic volume during first year.
R = Rater of growth expressed as a fraction
N = Design period (years)
Estimate the percentage of total trick traffic expected to use the design lane, the design lane is the
lane expected to receive the most sever service.
Truck Factor:
Multiplying number of axles in each weight
class, by an appropriate load eq factors.
Drainage of highway is important because water damage highway structure in many ways. The
water which are dangerous for highways are:
Rainwater: Cause erosion on surface or may seep downward and damage pavement (surface
drains)
Groundwater: May rise by capillary action and damage pavement (sub-surface damage)
Water body: May cross a road (river/stream) and may damage road (cross drainage words)
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Ideal location fro a drainage stand point would lie along the divides b/w large drainage areas.
Then all streams flow away from the highway, and the drainage problem iss reduced to caring
for the water that falls on the roadway and back slope.
In contrast location paralleling large streams is far less desirable as they cross every tributary
where it is largest. Ideal locations avoid steep grades and heavy cuts and fills as they create
difficult problems in erosion control.
Drainage Maintenance
Cross Drainage Structures
Drainage StructuresRoad Highway Cross Section
Highway Maintenance
GeoTextiles as Drainage
Bituminous Materials
HeadWorks
Is an essential element of structural design because the strength of the subgrade used for design
purposes depends on the moisture content during the most likely adverse conditions. It is evident
that benefits are derived from applying steeper cross falls to layers at successive depths in the
pavement.
The top of the subbase should have a cross fall of 3-4% and the top of the subgrade should be 4-
5%. These cross falls not only improve the drainage performance of the various layers, but also
provide a slightly greater thickness of material at the edge of pavement where the structure is
more vulnerable to damage. The design thickness should be that at the centerline of the
pavement.
Most common practice is to let the flow continue of the shoulder and down the slope to the
natural ground. Little erosion, if slopes are protected by turf or if the water flows across the
roadway and down the slope as a sheet.
1. It prevents erosion of the back slope by runoff from the hill above.
2. it intercepts water, not allowing it to enter side drain which may cause greater discharge in side
drains.
Water falling on the road surface generally flows along the gutter to curbs or gutter inlets and
from them to underground storm drains.
Generally open unlined drains with suitable x-section and longitudinal slope are provided
parallel to road alignment, called longitudinal drains. In embankment they are provided on one or
both side beyond the toe. In cutting area it is installed on either side of formation.
Construction of deep open drains may be undesirable (restriction of space). In such cases
covered drains or drainage trenches properly filled with layers of coarse sand and gravel may be
used.
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Cross Drainage Structures & Works
When a low laying areas or a stream or a river crosses the alignment of road, arrangements
should be made to allow the water of stream or river to pass on the other side of road. The water
is passed by structures known as cross drainage works. These include road culverts, bridge and
cause ways.
1. Culverts:
Encompasses practically all closed conduits employed fro highway drainage with the exception
of storm drains (covered pipes in urban area)
[B.S.S](a) A drain sewer or water covers totally enclosed and usually of a size through which a
man can pass.
(b) An opening through on embankment for the conveyance of water by mean of pipe or an
enclosed channel.
2. Bridges:
Bridges are used in runoff drainage systems where stream span is large, for which special
designs are made almost in every case > 6m.
Pipe culvert
Arch pipe culvert
Box culvert
Bridge culvert
Arch culvert
Culverts are usually installed in the original stream bed with their grades confirming to those of
natural channel. In this way distribution to stream flow and the erosion problem it create are
held to minimum.
A dip is formed by lowering the roadway grade to the level of the stream from the bank to bank
of the stream. Vertical curves at each end transition back to the regular grade line. Washing of
the roadway surface is prevented by curtain wall of concrete rubble masonry. With proper design
it is damaged little by flood water, so that maintenance cost are low. With long transition at ends
they ride smoothly.
Disadvantage of dips is interruptions and hazard to traffic when the dip is flowing.
(High level causeway) has been sometime employed to grade advantage. Partially lowered pipe
culverts under the road surface at stream bed level carry small flows without inconvenience to
traffic. The larger waterway capacity of the dip comes into play during major floods.
Intercepting drains:
Definition / Objectives:
Preserving and keeping each type of roadway, roadside, structures as nearly as possible in its
original condition as constructed or as subsequently improved and the operation of highway
facilities and services to provide satisfactory and safe transportation, is called maintenance of
Highways.
1. Surface maintenance
2. Roadside and drainage maintenance
3. Shoulder and approaches maintenance
4. Snow and ice control
5. Bridges maintenance
6. Traffic service
Asphalt concrete pavements are subjected to various types of pavement distress or Failure these
include.
i. Alligator Cracking:
A series of interconnecting or interlaced cracks caused by fatigue of the asphalt concrete surface
under repeated traffic leading. [Cracking is due to foundation movement at subgrade]
Cracks forming large interconnected polygon usually with sharp corners or angles. These cracks
are generated by hardening or shrinking e.g. asphalt or reflection cracking for underlying layers
such as cement treated base.
Cracks approximately at right angle to the pavement center line. These may be caused by
hardness and shrinkage of asphalt or differential thermal stresses of asphalt concrete or may be
reflection cracking.
Cracks approximately parallel to the pavement centerline. These are caused by poorly
constructed
construction joints
and shrinkage of
the asphalt
concrete surface.
Longitudinal
cracks may also be
reflection cracks.
v. Raveling:
Progressive disintegration of the surface between wheel paths caused by dripping of gasoline oil
from vehicle.
The exuding of bitumen on to the pavement surface causing reduction in skid resistance.
Bleeding is generally caused by excessive amount of asphalt in the mix or low air void content. It
occurs in the mix in hot weather.
viii. Corrugations:
Due to instability of base or poor original riding surface (plastic movement of pavement)
x. Ruts:
Depressions formed under the wheel due to heavy load, this causes consolidation, deformation or
plastic flow.
3. Shoulders:
Depend on the surface character of these areas
SOD shoulders must be moved and occasionally bladed down to the level of the roadway so that
water is not trapped in the traveled way. Gross must be kept in good condition.
Shoulders protected by bituminous blankets or surface treatments same as for roadway surface.
Gravel and earth shoulders that leaves a drop off at the pavement edges creates a serious
accident hazard, hence, should be corrected by reconstruction, resurfacing or other appropriate
means.
Due to continuous wetting and drying of shoulder, edge joints result between lane and shoulder
which may cause settlement of pavement due to entrance of water in sub grade soil. It can
Repaired by filling the joint with sand and asphalt concrete
Suitable materials that can be used are clean and sharp sand, cinders and washed stone screening.
5. Bridge maintenance:
Bridges maintenance is a major part of
highway maintenance. Bridges can be
maintained in good condition by following the
below guidelines:
6. Traffic services:
Include stripping, sign repair and maintenance (particularly needed for repair after stormy
weather.
The surface treatment methods are employed. The surface treatment may be single or multiple.
In all bituminous construction it is necessary that the newly surface posses a bond with the
existing base at the interface. It is also necessary that the base is nearly impervious.
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In meeting oncoming vehicle or passing slower ones, the portion selected by a driver depends
primarily on the paved surfaced width of the highway. The width of the surfaced road and the no
of lanes sho7uld are adequate to accommodate the type and volume of traffic anticipated and the
assumed design speed of vehicles.
As traffic density, vehicle speed and truck widths have increased, two lane highway have also
increased in width from 16’ to the current recommended value of 24’ width 10; stabilized or
paved shoulders on either side along primary routes.
Standard for the interstate system set lane width at 11’ for rural roads when traffic density is less
than 200 vehicles per lane per hour.
For other rural and all urban facilities widths are set to be 22’. For primary highway carrying
over 200 vehicles, lane widths are 11’ per 12’ depending on design speed and no of commercial
vehicles.
In order to provide positive protection against a conflict with opposing traffic median strop are
provided on divided highways.
Where median strips are narrow separation, is merely provided by raised curbs and, where
greater widths are available curbs may (or may not) be used. Often in rural areas the wide
division aline serves the purpose and no raised barrier is employed.
1. The chance of freak accidents which might produce head on collision over a narrow
median is reduced.
2. Headlights glare from opposing traffic is less troublesome.
3. At intersection, a wide median provides refuge from crossing traffic.
Due to high cost of land, narrow width is provided at normal sections and added widths where
right turn or x-traffic are to be accommodate are used.
Medians are often narrowed at grade separation in order to reduce the length or width of the
structure.
Median width of 60’ or wide are inadvisable at signalized intersection locations because extra
time is required.
WIDTH - (INTERSTATE)
Rural Urban
40’ 12’
15’ 4’
Desirable Minimum
It is that portion of the roadway between the outer edge of the outer traffic lane and the inside
edge of the ditch, gutter, curb or slope.
Shoulders are provided for the safe operation and to allow the development of full traffic
capacity. Shoulder provides a place for vehicle to park for changing tires.
DIMENSIONS:
1. Outside shoulders are width of at least 10’ and preferably, 12’ that is clear of all
obstructions is desirable for all heavily traveled and high speed highways.
2. Inside shoulder are often not as wide (often 4’)
3. Mountainous areas: due to extra cost, the width is kept less, the use of partial shoulder
may be permitted (protrude 1’-4’ into adjacent lane) under these conditions, emergency
parking pull outs are provided.
4. In section with guardrails or other vertical elements, an additional 2’ of shoulder
widening should be provided.
It is common to pave it inside from 18” to 3’ with bituminous material or at least to apply
bituminous surface treatment. In some instances, full width is paved or treated. Turfed shoulders
are provided in areas with sufficient rainfall. It is common practice to mark the line between
roadway and shoulder as guide.
Slope of the shoulder should be greater than that of pavement shoulder with high type surface.
Slope form 2 to 6%, gravel 4 to 6% and turf 6 to 8% to assure efficient drainage away from
pavements.
One argument for wide, continuous shoulder is that they add structural strength to the
pavement.
Outside shoulder increase horizontal sight distance on curve.
The graded area immediately adjacent to the graded roadway shoulder is called side slope
Types of pavements
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1. Flexible pavement
2. Rigid pavement
Flexible pavement:
Are those pavements which reflect the deformation of subgrade and the subsequent layers to the
surface.
Rigid pavement:
The rigid characteristic of the pavement are associated with rigidity or flexural strength or slab
action so the load is distributed over a wide area of subgrade soil.
The design of flexible pavement is based on load distributing characteristic of the component
layers. The black top pavement including water & gravel bound macadam fall in this category.
Flexible pavement on the whole has low or negligible flexible strength flexible in their
structural action). The flexible pavement layers transmit the vertical or compressive stresses to
the lower layers by grain transfer through contact points of granular structure.
The vertical compressive stress is maximum on the pavement surface directly under the wheel
load and is equal to contact pressure under the wheels. Due to the ability to distribute the stress
to large area in the shape of truncated cone the stresses get decreased in the lower layer.
As such the flexible pavement may be constructed in a number of layers and the top layer has
to be strongest as the highest compressive stresses.
To be sustained by this layer, in addition to wear and tear, the lower layer have to take up only
lesser magnitude of stress as there is no direct wearing action die to traffic loads, therefore
inferior material with lower cast can be used in the lower layers.
The rigid pavements are made of cement concrete either plan, reinforced or prestressed
concrete.
Critical condition of stress in the rigid pavement is the maximum flexural stress occurring in
the slab due to wheel load and the temperature changes.
Design Vehicles
o Passenger cars, buses, trucks, RVs
o Physical characteristics: weight, dimensions
o Establish intersection radius, pavement markings
Vehicle Performance
o Operating characteristics: accel/decel
o Impacts air quality, noise, land use
Driver
Information handling
Reaction time
o Time to perceive + react to a hazard in
vehicle’s path
o Expected/unexpected
Speed
Driver errors
Traffic
Composition and volume
o Average daily traffic (ADT) is not
adequate
o Design hourly volume (DHV)
o 30th-highest hourly volume (30HV) in
one year
o K-factor (% of ADT; 8~12% urban,
12~18% rural)
Speed of the vehicles
o Operating Speed (typically the 85th
percentile speed)
o Free-flow Speed (close to zero density)
o Running Speed (actual speed)
o Design Speed (as high as practical)
Capacity
o Maximum hourly flow rate (per lane) under prevailing conditions
o Determines adequacy of existing roadways
o Helps select roadway type
o Helps define needs
o Design level of service
(LOS)
Stopping and Sight distance
Length of roadway that should be visible ahead of you in order to ensure that you will be able to
stop if there is an object in your path.
Calculate the SSD for a vehicle traveling on your roadway at the design speed, and then make
sure the actual sight distance that you provide is at least as great as the stopping sight distance
Assume
o Driver eye height of 3.6 feet
o Height of object between 2.0 and 3.6 feet
Reaction distance + braking distance
Horizontal Alignment
Basic controlling expression
e = rate of superelevation
u = side friction factor (dep. on
pavement, speed, …)
V = vehicle speed
R = radius of curve
Side Friction
Design based on point where centrifugal force creates feeling of discomfort for driver
Composition of structure:
1. Sub Base
2. Base Course
3. Sub Grade
4. Surface/Wearing Course
1. Sub Bases:
It is layer of granular material provided above subgrade generally natural gravel. It is usually not
provided on subgrade of good quality.
The subgrade material should be clean and free from organic matter and should be able to be
compacted by roller, to form stable sub-base. The material should have following characteristic.
Typical particle size distribution for the sub-base (granular) when will meet strength
requirement are
50 100
37.5 80-100
20 60-100
5 30-100
1.15 170-75
0.3 9-50
0075 5-25
Recommended plasticity characteristic for granular Sub Base (Road Note 31) are;
A mixture of soil particles ranging in size from coarse to fine. Processing involve crushing
oversized particles and screening where it is necessary to secure the desired grading. The
requirements of a satisfactory soil aggregate surface are;
Stability
Resistance to abrasion
Resistance to penetration of water
Capillary properties to replace moisture lost by surface evaporation upon the addition of
wearing course requirement change.
2. Macadam Base:
Successive layers of crushed rock mechanically locked by rolling and bonded by stone
screening (rock duct, stone chips etc).
The crushed stones are laid, shaped and compacted and then finer materials are added and
washed into surface to provide a dense material.
4. Treated Bases:
Compose of mineral aggregate and additive to make them strong or more resistant to moisture.
Among the treating agents is bitumen.
a. Bituminous Pavement:
Consists of combination of mineral aggregate with bituminous binder ranging from inexpensive
surface treatment ¼ in or less thick to asphaltic concrete.
For good service throughout the full life bituminous pavement must retain following qualities.
The design should be done so that to meet the above requirements for considerable number of
years (need proper design and construction supervision)
Pavement meeting all the requirements above have been product if six distinctly different
construction processes as follows.
Heat a viscous bituminous binder to make it fluid, then in a plant mix it with heated aggregate
place and compact the mixture while it is hot.
Use fluid bituminous binder, mix it with aggregate at normal temperature. Mixing may be done
at a plant (plant mix) or on the prepared roadway base (road mix). Spread and compact the
mixture at normal temperature.
Add solvent such as naphtha or kerosene to a viscose bituminous binder to make it fluid with
aggregate at normal temperature by either plant or road mix methods. Spread and compact at
normal temperature before solvent evaporates.
Use fluid emulsion of viscose bituminous binder in water, mix it with aggregate at normal
temperature by either plant or road mix method. Spread and compact at normal temperature
before the emulsion breaks down with its components.
Spread and compact clean crushed aggregate as for water bound macadam. Over it spray
heated dissolved or emulsified bituminous binder which penetrates open areas of the rock and
binds the aggregate together. Thus is commonly called “Penetration Method”.
Spread bituminous binder over the roadway surface then cover it with properly selected
aggregate. This is commonly called the “Inverted Penetration Method”.
Selections based on the requirements and economy, large volume of heavy vehicles, low traffic
volume etc.
The aim of location survey is to select a route with the following points kept in mind.
1. With reasonable economy it should meet the minimum requirement regarding curvature
and grades.
2. To produce an easy riding (traveling), free flowing traffic artery that has a high capacity
and it meets all the safety standards.
3. The location survey should recognize and evaluate the routes impact on already existing
industries, business, and residential values and on future development.
Before field survey for any highway location is started, tentative decision, regarding the design
speed of the route, its cross-section, and the maximum grade must be made. These decision made
are based on the;
RESULTING ROUTE: After comparison of the different alternative design, the route is
selected which has cheapest overall cost, considering capital investment, maintenance, expense
and saving to the road user.
THE RURAL HIGHWAY LOCATION AND
DESIGN PROCESS
The rural highway location and design process is elaborated in a flow chart given below (which
are then discussed one by one.)
Maps, Aerial photographs, charts or graphs to obtains, engineering data, environmental data,
social data, economic data.
ENGINEERING DATA:
All details of the topography , soil and problems like drainage and maintenance, should be
investigated before a scientific plan programmed can be suggested. The engineering data
includes following things;
ENVIRONMENTAL DATA:
SOCIAL DATA:
The social data obtained may be analyzed for future trends in development of an area. It
includes;
ECONOMIC DATA:
The economic data is essential to study the various financial aspects like source of income and
manner in which funds for project may be mobilized. It includes;
Intensive reconnaissance is very important for highway location in a new country as well as
where completes abandonment and replacement of an existing road are planned.
The various steps of reconnaissance for highway location in a rural area are;
I. Initially help is taken from already available maps, particularly topographic maps of the
area so that most promising general route may be laid out for careful inspection on the
ground.
II. Once a route selected on the map by crude but rapid survey method, a survey is made
along the path selected on the map.
III. PRIMARY CONTROLS are then established after it which include
1. Terminal of the road and intermediate points through which it must pass.
2. Single mountain pass if no alternative exists.
3. Small settlements, for secondary roads.
IV. SECONDARY CONTROLS: Once primary controls are established the secondary
controls are then considered which include;
1. Drainage system.
2. Mountain passes.
3. Low points in ridges.
4. Cost factors such as favorable and unfavorable soil conditions, the number and
sizes of structures, the amount of excavation and embankment, alignment and
grade.
V. POSSIBLE ALIGNMENT
1. In mountainous country with well defined summit ranges, there is usually a
suitable pass along the drainage on both sides.
2. The least expensive and frequently the straightest line may lie just above high
water in streams often; however, the rise of valley may exceed the maximum
permissible grade.
3. At times a more favorable location lies on the hillside at some height above the
stream.
VI. MOUNTAIN LOCATION: On occasion, the route must climb from stream level to an
adjoining pass or summit. The road must be long enough to provide for the required gain
in elevation at max permissible rate.
Depending sooner from the level valley will result in climbing to summit in less grade
and moderate curvature.
Excessive use of switch backs should be avoided.
VII. IN SNOW LOCATION: In sow areas locations should be confined to slopes exposed to
the sun in order to avoid icing on the roadway and ease snow removal problems.
RECONNAISSANCE REPORT:
This report must consist of;
PRELIMINARY LOCATION SURVEY: - After the preferred location has been established,
the preliminary location survey serves as basis for fixing the actual highway location.
Conventionally the baseline of preliminary survey i.e. P-line should follow as closely as
possible to the expected final line.
The surrounding are then related to this P-line.
Elevations - At 100ft and at breaks in the ground provide data for profile and serve as
starting point for cross-sections that covers a strip of land on each side of P-line.
Cross-section - are of width 100’ to 800’, depending upon;
1. Standard of accuracy
2. Speed of work and instrument used.
However accurate measurements are used for checking the accuracy of final location.
The next step is to plot plan and profile of the preliminary line.
FINAL LOCATION SURVEY: Final location is essentially fixing of the details of the
projected highway. It serves the dual purpose of