GS Series

Automatic High Speed 4 and 6 corners Folder Gluer

浙江新罗兰机械有限公司
ZHEJIANG NEW LUOLAN MACHINERY CO., LTD.

1
 Company Introduction
New Luolan Machinery, the leader of gluing and folding field!
Zhejiang New Luolan Machinery Co., Ltd, whose previous name is Ruian Gaoke Machinery, is
established in 2006. As a professional manufacturer, we not only do manufacturing, but also
researching, marketing and offering after sales service. We supply quality equipment,
effective and convenient solutions for cardboard box and corrugated box folding industry,
printing and packaging industry. Gluing folding machine and window patching machine which
produced by Zhejiang New Luolan Machinery Co., Ltd have approved by the National Quality
Supervision and inspection.
New Luolan Machinery, persists on keeping pace with the times and expanding market with all
our strength. We will be continuously devote to providing higher quality products and more
satisfactory service in return for the support and favors of our customers.

1
 Safety Machine photo

Installation

Setting

Principle of operation

目 Maintenance

录 Trouble shooting

2
GS Parameters
GS SERIES 650GS 800GS 1100GS
Processed Materials
Carton board max 650 MM 800 MM 1100 MM
Corrugated flute typ A,B,E A,B,E A,B,E
Capabilit
Max. Speed 400 m/min 400 m/min 400 m/min

Inching speed 10 m/min 10 m/min 10 m/min

[Link] of folded box 12 mm 20 mm 20 mm
Max. Blank width 650 mm 800 mm 1100 mm
Total power 27.5kw 30 kW 30 kW
Compressed air 6 bar 6 bar 6 bar
Air compressor capacity 10 m³/h 10 m³/h 10 m³/h
Air tank capacity 60 L 60 L 60 L
Dimensions & weight
Length*Width*Height 12*1.47*1.8m 16.5 *1.62*1.8m 16.5*1.92*1.9m

Net Weight 6T 6.6T 7.6 T

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1. Safety
1.1 Content

Indicate the position of the safety device (emergency stop switch, main
power switch, air switching valve)

Describe how to prevent when machine is maintaining or running.

1.2 Location of safety devices

Feeder
Transmission Air Trombone emergency emergency stop
emergency stop switch stop switch switch
switching valve
in the conveyor part

Electric box main

power switch

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 1.3 Function
Device Function & Description
Emergency stop switch EMO button Emergency stop switch EMO button (red)

All mechanical movement will be stopped

immediately when you press the EMO button.
The button can be turned clockwise to release.
After the button is released, all movement will
restart.

Main power switch The number is 1 when it is in the ON position.

Non-professionals are not allowed to open the
electrical box.

Air switch After the main air is closed, the upper part of
the transmission can be moved back and
forward after unlocked to adjust the paper
collecting position.

Breaker Over-current protection

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1.4 Potential safety risks
1. Press the emergency stop button (EMO) immediately to stop the machine when there is
danger.
2. When opening the air source of the transmission, please make sure there is no other things or
person in the conveyor.

1.5 safety precaution

1) About Machine

Please read operation manual before running machine.

Wear appropriate clothing: operators or maintenance personnel are not allowed to wear ties,
gloves, necklaces, or loose clothing.
Those with long hair should wear a turban and put their hair in the cap.
The operating procedures should be considered before operating the machine
Stop all moving parts when doing a demonstration.

2) About electric
In order to avoid any electric shock and death, the main power should be cut off before
maintenance. And only qualified or professionally trained personnel will maintain or repair the
machine . Be sure to turn off the main power supply when repairing electrical lines.

Make sure the machine is grounded reliably. General maintenance not only ensures stable and
reliable operation, but also extends the service life of the machine.

Keep in mind the location of all safety devices such as emergency stop button (EMO), air switch
and main power supply, etc.,

3) Installation and maintenance

When install the machine, an identification shall be set up at all operation panel positions of the
machine, for example: the machine is installing.

When the machine is inspected or maintained, a cordon should be set up and all irrelevant
persons are forbidden to enter.

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2. Installation

2.1 Content
Machine movement, shipment and hoisting
Installation and the place

2.2 Machine size

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2.3 The shipment and hoisting of machine
The machine is split into four large segments and a few accessory packages. Please check the
following photos.

First part

Second part

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 Third part

Fourth part

If you need to hoist the machine, it should be lifted through the specialized lifting ring hole on
the machine to avoid damage to the machine .

For horizontal moving, the forklift truck can fork directly at the center of each section.

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2.4 Installation and place
As shown in the picture:

The operating space should be reserved at least 2

meters. The transmission space should be
reserved 1 meter for maintenance.
Keep 2 meters space front or behind machine for
other goods stocking.

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2.5 The electricity
The machine is three-phase four-wire type, and it must be grounded reliably. The correct and
reasonable grounding can extend the service life of the electrical part, which is one of the
important factors to ensure the stable operation of the machine .

Voltage : AC 380V

Rated current : 60A

Rated power:30KW

Manufacturer distribution electrical box configuration :

Cable: 3×16mm²（3P）+ 6mm² （N） + 4mm² （PE） copper wire

Current protection switch rated current : 63A

2.6 Machine Installation

To ensure machine operates smoothly, the error in straightness shall not exceed ±1mm, and the
error in horizontal height shall not exceed ±0.5mm.

After adjusting position, lock all foot screws and joint screws. Be sure to install the outer cover
after all transmission belts are tightened.

Ensure each cable is securely and accurately connected to the electrical box. Only after all the
cable plugins have been installed can connect power and start to test machine.

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3. Setting

3.1 Button function

Symbol Function Explanation

Machine Start /Stop Machine Start /Stop

Main Machine Main Machine

Inching Inching

Feeding Feeding start only under

start/Stop machine start running
situation

Belts feeding assisting

Air suction
device to ensure
On/Off
feeding continuously

Vibration Feeding section

vibration for single
piece feeding

Feeding speed Reduce the paper

adjusting carton feeding space

Power
Power supply
supply
indicator light

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3.2 Parameters setting
Touch screen interfaces

Principle of counting section setting:

kicking origin: The distance from the sensor

to counting device
Kicking time: counting device reset time

Working principle: for example, if setting the counting quantity to be 50 as one

package, the counting device will take action after each 50 pcs carton, when the sensor
detected the 50th paper passing, sensor system will calculate the time according to the
action origin, then the counting device will be reset for next action.

Carton collecting principle

Stacking distance: The distance between two
stacked carton
Collecting time: The working time of delivery
section for each carton passing.

Notice: These are different type mode for collecting, we should choose suitable
mode according to box type. box size, etc.

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Squaring device working principle:

Start point: The distance from sensor to

squaring device

Terminal point: Squaring device up after

took action for formed carton

3.3 Touch screen operation explanation

The main operation includes 6 sections:

Current alarming window: To show the current error code
Machine speed adjusting: Adjust speed and show current working speed of machine
Output: Show total output and hour output.
Function speed adjust: To do some adjustment according to carton type
Machine control: control machine running such as machine start/stop, Feeding start/Stop
Page selection: to other pages

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NOTICE:
[Link] security consideration, only START UP automatically to be “machine ready” can start to run
machine
2. Paper collection Manual has 3 mode, can switch to 3 type collecting mode, they are” Paper
collection Auto, Collecting stacking distance and Paper collection Manual.

3.4 Carriers adjusting page

The number of carriers

Aligner section 1# , 2#
Pre-folding section：3# , 4#, 5#
Crash lock bottom section：6#, 7#, 8#
Folding section：9#, 10#, 11#
Trombone section：12# , 13#
GS-650 &800 folding section only has 2 carries

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3.5 Backing folding control page

Back folding working principle:

Starting point
Start point is the distance from sensor detected the paper (vertically on the paper) to hook
Distance number larger, hook locking later
Distance number smaller, hook locking earlier

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Scope:
Scope is that the hook make movement within the set length
The length number smaller, hook rotary speed faster
The length larger, hook rotary speed slower

Angle
Angle is the hook rotary angle for finish a movement (locking)
The number bigger, power too strong, easily broken carton
The number smaller, power too light, cannot lock the corner.

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Stay
Stay is the length that from the hook finished a locking movement to back to start origin.
Based on not broke cartons,the length better to be smaller.
Smaller length will have machine running higher speed, production will be more.

Backing folding parameters

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Sensor filter
Sensor need to detect the setting length continuously otherwise cannot receive the signal.
Sensor filter is suitable for window box, hooks won’t take action at box window section.
If common box, please set the number to be minimum, otherwise the hooks will miss locking.

Hooks type:

Notice: Hooks type please see the delivered spare parts.

Start point:
Adjust start point setting can set the hooks at fixed distance between start point and base belts
You can also use origin” wizard” to set start point position automatically.

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Start point guide: how to setting

Backing folding system monitoring

1st: Please turn the right button to

2nd: Use hand to rotary hook to a position

3rd: Select Save origin

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4th: After the above 3 steps, hook will be locked and find the start points with new number. Strat
point setting done.

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4. Principle of operation

4.1 Box types

Straight-line box
Model 650Type 800Type 1100Type
A 75-650 75-800 75-1100
B 60-650 60-800 60-800
C(Min) 35 35 35

Crash lock bottom box

Model 650Type 800Type 1100Type
A 160-650 160-800 160-1100
B 90-900 90-900 90-900
C(Min) 20 20 20
D(Min) 30 30 30
E(Min) 40 40 40

4 corners box
Model 650Type 800Type 1100Type
A 160-500 160-800 160-1100
B 120-650 120-800 120-1000
C(Min) 20-200 20-200 20-200
D(Min) 90 90 90
E(Min) 80 80 80

6 corners box
Model 650Type 800 Type 1100 Type
A 280-650 280-800 280-1100
B 120-800 120-800 120-800
C(Min) 20-200 20-200 20-200
D(Min) 90 90 90
E(Min) 80 80 80

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4.2 Carton folding principle

1) Straight line box

Aligner Pre-folding Crash lock bottom Final Folding Trombone

2) Crash lock bottom box

Aligner Pre-folding Crash lock bottom Final Folding Trombone

3) four corners box

Aligner Pre-folding Crash lock bottom Final Folding Trombone

4) Six corners box

Aligner Pre-folding Crash lock bottom Folding Trombone

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 4.3 Aligner section working principle
Aligner section is for register, in case of paper feeding not straightly.

Pressure adjustig screw

Angle adjusting screw

register edge

Rotary point

Aligner schematic diagram

working direction
At an angle, not straight Register edge

Register belt

Aligner working principle schematic diagram

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Aligner working principle: Use the angle adjusting screw to adjust the register belt, make the
register belts has angle with register edge. And adjust the pressure wheel to be parallel with
register belt. When paper passed to Aligner section and working in same direction, the paper
edge will be registered by the register edge, Aligning done.

Notice: Due to the factor of paper quality, ink, lamination, the pressure of wheels should be
adjusted according to the working situation. Less pressure, may cause Aligning not working, too
much press may cause paper broken.

4.4 Pre-folding function

Pre-folding is for the automatic packing filed (automatically inserting products into box), carton
pre-fold 1st and 3rd lines, final folding 2nd and 4th lines.

Pre-folding diagram

180 ° Prefolding is to pre-fold the glue flap side,

then back (fold -back)

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 Pre-folding working principle

4.5 Crash Lock Bottom

Working principle:
When paper feeding to lock bottom
section, hooks will lock the bottom up,
then the slide tools press the corner.

Notice:
1. When the hook totally pull up the
bottom, creasing line section need to use
the U type tools to press the paper box to
Lock bottom locking diagram avoid unnecessary folding & locking.

2. When adjust the slide tools position,

make sure that the bottom corner
finished folding and pressed well.

3. If use upper glue bucket, take care

about the height of glue wheels.

Lock bottom locking & folding diagram

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 4 corners box locking diagram

hook

Slide tools

6 corners box hook diagram

Notice: The quantity of hooks according to the width of box.

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4.6 Back folding principle:
Start point setting: Start point of hooks should be lower than belts in case of carton broken, the
more hooks position closer to belts, the production will be more.

Locking start point setting:the distance will be, distance from sensor to hooks+carton front edge
to back folding lines.

Range setting: It will be distance from hooks start locking to back folding flap folded, machine
system will calculate the hooks locking speed according to machine’s working speed.

Angle setting: The angle will be from hooks start locking to back folding flap folded, it is related to
the hooks start point.

Stay setting:After box formed, back folding hooks will reset to start point, for improve the
machine working speed, the number should be sightly more than hooks’ length.

Sensor filtering distance: After the first time that sensor detected paper , in a distance that
system won’t receive the signal of sensor, it is for the carton with window.

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[Link]

5.1 Content
Filling position, filling period and selection of lubricating oil
Tension of conveying belt
Maintenance of conveying belt

5.2 FILLING OF LUBRICATING OIL

30# Regular oil filling

Oil Nipple

Slide seat filling position

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General purpose lithium grease filling
Grease has good adhesion. When filling, brush the tooth surface of gear or sprocket with a bristle
brush.

Brush the grease on the tooth surface

Paper feeding part grease filling

Load bearing track

tooth surface

Conveyor part grease filling

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 Inner Cover bearing block
Fill with high pressure oil

Paper feeding part grease filling

Item Position Weekly Monthly Quarterly

30# Machine Oil All sliding blocks √
Lithium Grease Transmission √
chain
Paper feed gear √
Conveying gear √
Bearing guide √
rail
Bearing seat √

5.3 CONVEYING BELT Tension

This equipment adopts poly v-belt as power [Link] is good contact between poly
v-belt and belt wheel, the load distribution among all working faces is uniform.
Proper tension can make the transmission power stable and longer belt life.

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 Fastening
screw

Step 1: First loosen the retaining screw of the tension wheel. In order not to affect the final
tightening effect, the screw can be loosened two turns.

Lock Nut

Tension bolt

Step 2:Loosen the lock nut inside of the wall panel. Adjust the tension wheel to the proper
position according to the required tension degree.

Note:The optimal tension condition is--When the machine is running at full speed without load,
there is no up&down vibration on poly v-belt. At the same time, the poly v-belt should not be too
tight,otherwise it will increase belt fatigue,which affects the service life of the belt.

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5.4 CONVEYING BELT TENSION
1) Loosen the locking screw of the tension belt wheel and loosen it two times in reverse.

Wheel fixing screws

2) Add the additional tension accessories

Tightening screws

fixing seat

Moving part

Insert the mounting into the tension hole, cushion the guide wheel with movable blocks, to avoid
top screw pushing the guiding wheel.

5.5 REPLACEMENT OF CONVEYING BELT

Due to the reason of partial conveyor belt winding, the belt can only be replaced by pulling out
the transmission shaft

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 Take out the fixed seat in the driving shaft

Loosen screws

Replace conveying belt diagram

1) Loosen the screw of the drive shaft seat.

2) Pull out the bearing housing with the drive shaft and then replace the belt.

5.6 WINDING METHOD & SIZE OF CONVEYING BELT

RECTIFYING PART WINDING METHOD 4×30×2600

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DOWNWARD BELT:
LEFT BELT 4×45×5450 CENTRE-RIGHT BELT 4×25×5450

PREFOLDNG TURNING BELT 4×25×4730

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The approximate winding order is:Upward belt turned by wheel 1#, through wheel
2#, 3#, 4# upward side, finally turned to turning belt rear guiding wheel through
wheel 5#.

CRASH-LOCK BOTTOM DOWNWARD BELT 4×25×3850

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 SMALL FOLDING BELT 4×30×3750

Small Folding Turning Frame Winding Way

The approximate winding way is:

Upward belt turned by wheel 1#, through wheel 2#, 3#, 4# upward side, finally
turned to turning belt rear guiding wheel.

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FOLDING TURNING BELT 4×30×7180

FOLDING TURNING BELT：4×45×7430

Folding Turning Frame Winding Order:

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The approximate winding order is:Upward belt turned by wheel 1#, through wheel 2#,
3#, 4# upward side, finally turned to turning belt guiding wheel III through wheel 5#.

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 TROMBONE DOWN BELT: 4×25×3650

Trombone upper belt: 4×25×4850

Carriers Passive Belt General Winding Way

Pre-folding and crash-lock bottom 565 Adjustable carrier 3×25×2000

Prefolding 1365 Aluminum carrier
Crash-lock bottom 565 Aluminum carrier
Crash-lock bottom 965 Aluminum carrier
Folding 1065 Aluminum carrier
Folding 1165 Aluminum carrier
Folding 1100 Adjustable Aluminum carrier

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5.7 Winding Method and Size of Poly V-belt
Final folding and tramsfer
PAPER FEEDING Final folding transfer Lock bottom
PRE-FOLDING ALIGNMENT
Trombone

LOCK BOTTOM PREFOLDING

1270 Paper feeding ribbed V belt Five peak four groove

4191 Prefolding-alignment Five peak four groove

5029 Crash-lock bottom--prefolding Five peak four groove

4191 Folding transfer--Crash lock bottom Five peak four groove

5029 Folding--Folding transfer Five peak four groove

1422 Folding motor--folding Nine peak eight groove

2476 Full pressure ribbed V belt Five peak four groove

5.8 Maintenance and Inspection

Inspection area Item Method Inspection Time
Frequency
Machine Body Cleaning Air Gun Blow Per Day 15 min
Screw Rod Cleaning Air Gun Blow Per Week 20 min

Glue Box Cleaning Water Cleaning Per Week One Hour

Belt Tightness and Tension or Per Week 10 Min
Wear Replacement
Pneumatic Air Leak Fasten the air Per Week 10 Min
pipe or replace
the element
Electrical Protection Test whether the Per Month 5 Min
Switch protection switch
works properly
Belt Cleaning Medical Alcohol When the 20 Min
Cleaning carton slips

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[Link] shooting

6.1 Electrical issue

Malfunction Dispose
Inverter, servo motor alarm According to the instruction manual
corresponding to the fault code handling
No motion of shaking plate motor Check motor circuit, contactor absorbs, PLC
signal transmission
Photoelectric non-counting Check if there is anything below the photo
electricity, check PLC input signal
Photoelectric counting error,more count Keep away from the carton window,
background identification should be done
Caused by a printed pattern
Photoelectric counting but paper cylinder Check whether the cylinder is too far from the
does not kick paper carton,check whether the air source of the
paper cylinder is normal,check whether the
paper cylinder solenoid valve is working
normally.

6.2 Mechanical issue

Malfunction Dispose
Abnormal device shaking Check bearing
The inner wall is askew Check the slider screws for tightness,check
whether the tension chain of the transmission
chain is toothed
Bearing abnormal sound Adhere to daily maintenance to keep
equipment clean,ensure bearing lubrication
and replacement.
The cartons slip or collide Check the conveying belt tightness

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6.3 Product Quality issue

Malfunction Dispose
Carton Horn [Link] whether carton folding line is accurate
or not
[Link] whether the alignment edge is in place
[Link] the position of the folding knife and
belt
Glue Failure 1. Check whether glue position is accurate
2. Check whether has enough glue
3. Appropriately increase the cylinder
pressure of conveying section,slow down the
conveying section,make the carton pressed
longer.
[Link] ink or UV, coated film and other
factors, should increase the grinder mechanism.

4.

Scratch 1. Check whether the paper belt friction

is enough
2. Open air suction, increase the friction
3. Clean the paper belt
4. Check the corresponding position of
the scratch and paste the flannelette
Lock bottom box Hook Rotten Debug hook or reverse hook according to
normal operation procedure

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