VNM Polymers Private Limited ,Faridabad (Haryana) Doc. No.

SCR/PFMEA/02
(PROCESS FMEA) PAGE 01 of 05
PREPARED
ITEM Rubber Rider Foot Rest NF121410 PROCESS RESPONSIBILITY Mr. Ashutosh Singh
BY
Ashutosh Singh

MODEL YEAR (S) / KEY DATE FMEA DATE

PROGRAM(S) : (ORIG.)
15.09.2012

[Link] Chaudhary,[Link] Choudhary,[Link] Singh,[Link], Mr Satyender Singh, Mr. Ashutosh,Mr. Arvind,Mr. Ashish,Mr. S. P Singh, Mr. V.S. Rev. No. &
CORE TEAM 10 & 07.07.2026
Choudhary,Mr. Manveer, Mr. Krishna,Mr. Ishwer Singh Date -

CURRENT PROCESS ACTION RESULTS

CLASSFICATION
SEVERITY
RESPONSIBILI

OCCURRENCE
O
TY & TARGET ACTIONS

DETECTION

DETECTION
PROCESS PROCESS POTENTIAL POTENTIAL EFFECT(S) POTENTIAL CAUSE(S) OF

SEVERITY
RPN
REQUIREMENT C RECOMMENDED ACTIONS
STEPS FUNCTIONS FAILURE MODE OF FAILURE FAILURE CONTROLS COMPLETION TAKEN

RPN
C . CONTROLS DETECTION COMPLE
PREVENTION DATE
U TION
R DATE

Specifed Wrong Compound

Variation In 100 % Visual
Compound Compound 7 C Wrong Identificion Specific 2 7 98
Physical Properties Verification
Grade Grade Identification Tag

Wrong
Identification
Receiving & Identificatio Mouding Defects 5 M Un Covered Vehicle Work Instruction 2 Visual Inspection 7 70
Tag
10 Storage Of n Tag
Compound
Dust
No 100 % Visual
Contaminati Product Rejection 5 M Wrong Handling Work Instruction 2 7 70
Contamination Verification
on
Production Error In Digital Instrument Check
Specified Qty Qty Less 2 m Calibration Plan 2 7 28
Planning Failure Weighing Balance Sheet
Error in Testing Instrument Check
Calibration Plan
Equipment Sheet

Wrong Work Instruction

Proper Testing Lack of WI
20
Compound Testing of for Each Test Daily Temp. &
of Physical Product Rejection 7 C 2 6 84
Testing
Property
Physical Humidity
Property Environment Monitoring Sheet
Environment In Spec.
Adequate Sheet(Temp &
Humidity )
Error in Digital Daily Instrument
Calibration Plan
Weighing Balance Check Sheet.

Wrong Placement of
Work Instruction Process Audit
Short Fill Rubber Compound Part Specific Training
Provided to concern .
30 Moulding No Short Filling Product Rejection 7 C 6 7 294 Locked Red Box use for
Setup Approval & keep NG parts
Work Instruction Patrol Inspection
Curing Temp High Monitoring
Poka Yoke
Poka - Yoke
Monitoring
 VNM Polymers Private Limited ,Faridabad (Haryana) Doc. No. SCR/PFMEA/02
(PROCESS FMEA) PAGE 01 of 05
PREPARED
ITEM Rubber Rider Foot Rest NF121410 PROCESS RESPONSIBILITY Mr. Ashutosh Singh
BY
Ashutosh Singh

MODEL YEAR (S) / KEY DATE FMEA DATE

PROGRAM(S) : (ORIG.)
15.09.2012

[Link] Chaudhary,[Link] Choudhary,[Link] Singh,[Link], Mr Satyender Singh, Mr. Ashutosh,Mr. Arvind,Mr. Ashish,Mr. S. P Singh, Mr. V.S. Rev. No. &
CORE TEAM 10 & 07.07.2026
Choudhary,Mr. Manveer, Mr. Krishna,Mr. Ishwer Singh Date -

CURRENT PROCESS ACTION RESULTS

CLASSFICATION
SEVERITY
RESPONSIBILI

OCCURRENCE
O
TY & TARGET ACTIONS

DETECTION

DETECTION
PROCESS PROCESS POTENTIAL POTENTIAL EFFECT(S) POTENTIAL CAUSE(S) OF

SEVERITY
RPN
REQUIREMENT C RECOMMENDED ACTIONS
STEPS FUNCTIONS FAILURE MODE OF FAILURE FAILURE CONTROLS COMPLETION TAKEN

RPN
C . CONTROLS DETECTION COMPLE
PREVENTION DATE
U TION
R DATE

Setup Approval &

Work Instruction Patrol Inspection
Curing Temp Low Monitoring

Poka Yoke
Poka - Yoke.
Monitoring

Setup Approval &

Part Specific Training
No Bumping Work Instruction Patrol Inspection
Provided to concern .
No Short Filling Short Fill Product Rejection 7 C 6 Monitoring 7 294 Locked Red Box use for
keep NG parts

Less Injection Time Work Instruction Setup Approval

More Injection Time Work Instruction Setup Approval

30 Moulding Low Pressure Work Instruction Setup Approval

Rheo Testing of
Scorchy Compound Work Instruction
Each Sheet

Setup Approval &

Work Instruction Patrol Inspection
Curing Temp High Monitoring

Poka Yoke
Poka - Yoke .
Monitoring
No Over Cure Over Cure Product Rejection 7 C 3 Setup Approval & 7 147
Curing Time High Work Instruction Patrol Inspection
Monitoring
Setup Approval &
No Bumping Work Instruction Patrol Inspection
Monitoring
Rheo Testing of
Scorchy Compound Work Instruction
Each Sheet
 VNM Polymers Private Limited ,Faridabad (Haryana) Doc. No. SCR/PFMEA/02
(PROCESS FMEA) PAGE 01 of 05
PREPARED
ITEM Rubber Rider Foot Rest NF121410 PROCESS RESPONSIBILITY Mr. Ashutosh Singh
BY
Ashutosh Singh

MODEL YEAR (S) / KEY DATE FMEA DATE

PROGRAM(S) : (ORIG.)
15.09.2012

[Link] Chaudhary,[Link] Choudhary,[Link] Singh,[Link], Mr Satyender Singh, Mr. Ashutosh,Mr. Arvind,Mr. Ashish,Mr. S. P Singh, Mr. V.S. Rev. No. &
CORE TEAM 10 & 07.07.2026
Choudhary,Mr. Manveer, Mr. Krishna,Mr. Ishwer Singh Date -

CURRENT PROCESS ACTION RESULTS

CLASSFICATION
SEVERITY
RESPONSIBILI

OCCURRENCE
O
TY & TARGET ACTIONS

DETECTION

DETECTION
PROCESS PROCESS POTENTIAL POTENTIAL EFFECT(S) POTENTIAL CAUSE(S) OF

SEVERITY
RPN
REQUIREMENT C RECOMMENDED ACTIONS
STEPS FUNCTIONS FAILURE MODE OF FAILURE FAILURE CONTROLS COMPLETION TAKEN

RPN
C . CONTROLS DETECTION COMPLE
PREVENTION DATE
U TION
R DATE

Setup Approval &

Work Instruction Patrol Inspection
Curing Temp. Low Monitoring
Poka Yoke
Poka - Yoke
Monitoring
Setup Approval &
No Uncured Uncured Product Rejection 7 C 4 7 196
Work Instruction Patrol Inspection
Less Curing Time Monitoring
Poka Yoke
Poka-Yoke
Monitoring

Scorchy Compound Work Instruction Rheo Testing

Training Provided to
Setup Approval & concern moulding
No Air Cut Air Cut Product Rejection 7 C Less Bumping Work Instruction 5 Patrol Inspection 7 245 operators and process
Monitoring engineers about visual
defect Air Cut
30 Moulding
Distorted or Setup Approval &
No Dent dent mark Product Rejection 7 C Mould damage Work Instruction 2 Patrol Inspection 7 98
on the part Monitoring

Guidence Provided to
Misalignment of moulding operators for
Setup Approval &
intermediate plate, demoulding the parts
No Cut & Crack Cut & crack Product Rejection 7 C Work Instruction 6 Patrol Inspection 7 294
improper deflashing from mould the extra
Monitoring safety precautions for
technique
prevent the rib damaged

Thick
Gap between the
flashes in Setup Approval &
top&bottom plates or
No Thick Flashes void/ Product Rejection 7 C Work Instruction 2 Patrol Inspection 7 98
insert/ manual
operator Monitoring
operation fault
fault
Setup Approval &
Correct Incorrect Failure to comply to
Product Rejection 7 C Work Instruction 2 Patrol Inspection 7 98
Inspection inspection written instruction
Monitoring
 VNM Polymers Private Limited ,Faridabad (Haryana) Doc. No. SCR/PFMEA/02
(PROCESS FMEA) PAGE 01 of 05
PREPARED
ITEM Rubber Rider Foot Rest NF121410 PROCESS RESPONSIBILITY Mr. Ashutosh Singh
BY
Ashutosh Singh

MODEL YEAR (S) / KEY DATE FMEA DATE

PROGRAM(S) : (ORIG.)
15.09.2012

[Link] Chaudhary,[Link] Choudhary,[Link] Singh,[Link], Mr Satyender Singh, Mr. Ashutosh,Mr. Arvind,Mr. Ashish,Mr. S. P Singh, Mr. V.S. Rev. No. &
CORE TEAM 10 & 07.07.2026
Choudhary,Mr. Manveer, Mr. Krishna,Mr. Ishwer Singh Date -

CURRENT PROCESS ACTION RESULTS

CLASSFICATION
SEVERITY
RESPONSIBILI

OCCURRENCE
O
TY & TARGET ACTIONS

DETECTION

DETECTION
PROCESS PROCESS POTENTIAL POTENTIAL EFFECT(S) POTENTIAL CAUSE(S) OF

SEVERITY
RPN
REQUIREMENT C RECOMMENDED ACTIONS
STEPS FUNCTIONS FAILURE MODE OF FAILURE FAILURE CONTROLS COMPLETION TAKEN

RPN
C . CONTROLS DETECTION COMPLE
PREVENTION DATE
U TION
R DATE

Dim. (41.6 ± Setup Approval &

1.0 mm) Product Rejection 7 C Feed Weight Less Work Instruction 2 Patrol Inspection 6 84
Under Size Monitoring
Dim. As Per
40 Inspection
Drawing

Dim. (41.6 ± Setup Approval &

1.0 mm) Product Rejection 7 C Feed Weight More Work Instruction 2 Patrol Inspection 6 84
Over Size Monitoring

WI for
Deflashing
Inadequate
Remove flashes Fitment problem / (VNMP/WI-PD-
Excess deflashing, poor 100% Visual
as per approved Customer 6 C 04A), Approved 2 7 84
Flashes visibility, worn buffing Inspection
Limit Sample complaint Limit Sample,
wheel
Operator
Training

Finishing / Buffing Incomplete Setup Machine Display

50 Maintain Improper machine
Deflashing wheel RPM deflashing / Cut verification, WI verification at
specified wheel 6 C setting, motor speed 2 7 84
out of marks / Excess specifies 2800 ± Setup & Once per
speed variation
specification flashes 100 RPM Shift

Worn-out
buffing Poor surface
Wheel wear, dressing Wheel Dressing / Visual verification
Maintain wheel wheel / finish, excess
6 C frequency not Replacement as 2 and Wheel Change 7 84
condition Wheel not flashes, rubber
followed per WI Record
dressed on damage
time
Final
60
Free From Appearance Customer Lux Level
inspection 4 M Low Visibility Lux Level Std 5 8 160
Moulding Defect NG Dissatisfaction Monitoring

70
Improper Customer Inspection at all
Washing Proper Washing 2 m Lack of followig WI 2 PDI 7 28
Washing Dissatisfaction stage
 VNM Polymers Private Limited ,Faridabad (Haryana) Doc. No. SCR/PFMEA/02
(PROCESS FMEA) PAGE 01 of 05
PREPARED
ITEM Rubber Rider Foot Rest NF121410 PROCESS RESPONSIBILITY Mr. Ashutosh Singh
BY
Ashutosh Singh

MODEL YEAR (S) / KEY DATE FMEA DATE

PROGRAM(S) : (ORIG.)
15.09.2012

[Link] Chaudhary,[Link] Choudhary,[Link] Singh,[Link], Mr Satyender Singh, Mr. Ashutosh,Mr. Arvind,Mr. Ashish,Mr. S. P Singh, Mr. V.S. Rev. No. &
CORE TEAM 10 & 07.07.2026
Choudhary,Mr. Manveer, Mr. Krishna,Mr. Ishwer Singh Date -

CURRENT PROCESS ACTION RESULTS

CLASSFICATION
SEVERITY
RESPONSIBILI

OCCURRENCE
O
TY & TARGET ACTIONS

DETECTION

DETECTION
PROCESS PROCESS POTENTIAL POTENTIAL EFFECT(S) POTENTIAL CAUSE(S) OF

SEVERITY
RPN
REQUIREMENT C RECOMMENDED ACTIONS
STEPS FUNCTIONS FAILURE MODE OF FAILURE FAILURE CONTROLS COMPLETION TAKEN

RPN
C . CONTROLS DETECTION COMPLE
PREVENTION DATE
U TION
R DATE

Lack of Packing Std Packing Std Qty Verification

Qty Less / Customer
Correct Qty 2 m 2 7 28
More Dissatisfaction Error in Digital Daily Instrument
Calibration Plan
Weighing Balance Check Sheet.
80 Packing
Different
Correct Packing Customer Packing
Packing 4 M Lack of Packing Std 2 Process Audit 7 56
Mode dissatisfaction Standard
Mode
Correct Wrong
Customer Packing
Identification Identificatio 4 M Lack of Packing Std 2 Process Audit 7 56
dissatisfaction Standard
Tag n Tag
Free From Appearance Customer Lux Level
6 C Low Visibility Lux Level Std 2 7 84
Moulding Defect NG dissatisfaction Monitoring
90 PDI
Dim. As Per Dim. Customer Error in Measuring Instrument Check
6 C Calibration Plan 2 7 84
Drawing Variation dissatisfaction Instruments Sheet
 VNM Polymers Private Limited ,Faridabad (Haryana) Doc. No. SCR/PFMEA/02
(PROCESS FMEA) PAGE 01 of 05
PREPARED
ITEM Rubber Rider Foot Rest NF121410 PROCESS RESPONSIBILITY Mr. Ashutosh Singh
BY
Ashutosh Singh

MODEL YEAR (S) / KEY DATE FMEA DATE

PROGRAM(S) : (ORIG.)
15.09.2012

[Link] Chaudhary,[Link] Choudhary,[Link] Singh,[Link], Mr Satyender Singh, Mr. Ashutosh,Mr. Arvind,Mr. Ashish,Mr. S. P Singh, Mr. V.S. Rev. No. &
CORE TEAM 10 & 07.07.2026
Choudhary,Mr. Manveer, Mr. Krishna,Mr. Ishwer Singh Date -

CURRENT PROCESS ACTION RESULTS

CLASSFICATION
SEVERITY
RESPONSIBILI

OCCURRENCE
O
TY & TARGET ACTIONS

DETECTION

DETECTION
PROCESS PROCESS POTENTIAL POTENTIAL EFFECT(S) POTENTIAL CAUSE(S) OF

SEVERITY
RPN
REQUIREMENT C RECOMMENDED ACTIONS
STEPS FUNCTIONS FAILURE MODE OF FAILURE FAILURE CONTROLS COMPLETION TAKEN

RPN
C . CONTROLS DETECTION COMPLE
PREVENTION DATE
U TION
R DATE

Dust
Un Covered Contamination Each Dispatch
Covered Vehicle 4 M Lack of W.I Work Instruction 2 7 56
Vehiecle Wet during rainy Monitoring
season
Dispatch
100 OK Condition of Bin / Box Customer Each Dispatch
4 M Lack of W.I Work Instruction 2 7 56
Bin / Box Damaged dissatisfaction Monitoring

Improper Each Dispatch

Proper Stacking Material Mix Up 4 M Lack of W.I Work Instruction 2 7 56
Stacking Monitoring

SEVERITY CLASS TABLE

SEVERITY CLASS

6 ~ 10 CRITICAL

3~5 MAJOR

0~2 MINOR

Rev. No: Revision Detail Date Checked By Approved By

01 FPA & Inprocess Inspection 03.11.2017
02 Nylon Pins Added 02.01.2020
03 Mould on Checkadded 14.04.2021
04 Cleaning of feed point at each point added 01.04.2023
05 Pressure & Die Weight , Time And Temp. Added 06.07.2023
06 Review as per plan 06.07.2024
07 Review as per plan 02.06.2024
08 Review as per plan 22.06.2024
09 Review as per plan 09.04.2026
10 Wheel Condition Added 10.07.2026

Last Review done: 10.07.2026

Prepared By :- Approved By :-
Format No:VNMP/F-AP-06, Rev. No. - 01, Eff. Date - 07.07.2026