Unit VIII: VMC G Code and M Code Programming (30 Questions)

Introduction to Vertical Machining Centre – Concept of axis & Coordinate System – Concept of speed,
feed & Machining depth of cut - Identifying & replacing of cutting tools – Concept of tool wear & offset
– Concept of over travel limits in VMC Machines – Importance Emergency stop function key – Concept
of VMC mode like Jog, MDI, Edit, Auto, Single Block, MPG – VMC Machine movement on various G
codes & M Codes – Create, execute and verify GOO,GO1 program - Linear interpolation & Rapid
Traverse to verify Absolute Programming & Incremental Programming – Circular interpolation Clock
wise - Circular interpolation Counter Clock Wise – Work offset – Tool offset – Dry run the program for
verifying actual tool path – Cycle time calculation – Polygonal Milling with Polar Co-ordinates –
Scaling, Mirroring & Rotation on VMC Concept of Importing and Exporting of VMC program.

Unit IX: Computer Aided Machining (20 Questions)

Computer aided machining – Geometry Creation – Surface – 3D Solid Modelling – Computer Aided
manufacturing software - Generate and export NC program for machining - Generation of complex
machining part program with the help of CAM software - Concept of Tool Path Verifications on CNC
machines – Create Simulate & Execute a complex machining part program Create Tool path using
CAM software & Verify with the help of graphical icon on CNC machines.

Unit X: 4th Axis on VMC (10 Questions)

Auxillary axis - Concept of Rotary axis - indexer & its importance - Concept 4 Axis Machining (step
wise and continuous) - Referencing of 4th axis - Align 4th axis on machine.

14. Trade - Basic Designer and Virtual Verifier

(ITI Standard)

Code: 532
Unit I: General Safety Precaution (10 Questions)
General Precaution and First aid- 5S Concept (Kaizen) – Occupational – Health and Safety –
Knowledge of Design Frame Work and Product Development – Personal Protective Equipment
(PPES).

Unit II: Apply Engineering drawing in Computer Aided Design (CAD) / Computer Aided
Engineering (CAE) Software (20 Questions)
CAE –Design Steps in CAE - Testing and Analysis in the CAE – Selection of Materials for the
Designed Product – Engineering Drawing to Learn Point, Line, Plane, Projection, 2D and 3D Drawing
using CAE – CATIA and General Operations in it (Point, Line, Arc, Ellipse, Trim, Offset, Fillet,
Chamfer, etc.,) – Move, Copy, Array Command – 3D Concept Modelling Tools – Importing CAD Model
– Computer Aided Three Dimensional Interactive Application (CATIA) V5 (2022) Software.

Unit III: Sheet Metal Design and Essential Assembly Components (10 Questions)
Design of Sheet Metal Parts in CATIA – Geometric parameterization – Sheet Metal Design –
Assembly Importing – 2D Drawings – (Bill of Material) BOM – Exploded views in CATIA.

Unit IV: Finite Element Method (FEM), Computer Aided Engineering (CAE) Software (Ansys
2022) (15 Questions)
Computer Aided Drawing (CAD) and Finite Element Method (FEM) Capabilities of Computer Aided
Engineering (CAE) Software – Familiarization of Graphical User Interface (GUI) of Computer Aided
Engineering (CAE) Software – Familiarization with Geometry – Finite elements Modules – Various
Type of Materials, Properties and Elements – Discretization.

Unit V: Finite Element Method (FEM) Models Components, Meshing, 1D, 2D, 3D Elements,
Element Quality (Ansys 2022) (20 Questions)
Concept of Meshing – Types of Mesh – Material Selection – Geometry Quality Parameter – Checking
the Integrity – Creating the Mesh Using 1D, 2D, 3D Elements – Introduction to Various Types of
Available 3D Elements.
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Unit VI: Simple Analysis by Applying Appropriate Loads and Boundary Conditions (Linear
Static Analysis) (Ansys 2022) (25 Questions)
Apply the Appropriate Loads and Boundary Conditions – Preparation of the Finite Element Model
(FEM) for Analysis- Submit the Finite Element Model (FEM) to Solve – Checking the Correctness of
the Analysis – Post Processing of result – Interpretation of the Analysis.

Unit VII: Analyze by Inertial Relief Method, Non-linear Analysis, Modal Analysis, and it’s
Components (Ansys 2022) (25 Questions)
Linear Static Analysis – Inertial Relief Method – Analyzing the Components – Non-linearity – Need
for Modal Analysis – Concept and Equation of Natural Frequency- Concept of Mass, Stiffness,
Resonance, Rigid Body Modes – Difference between rigid body Modes and Local Modes.

Unit VIII: Basic Thermal Analysis (25 Questions)

Heat Transfer Analysis and it’s Requirements – Symbols and Mathematical Expression for
Conduction, Convection and Radiation – Basic Requirements of Heat Transfer Analysis – Material
Data and Physical data Collection to check the Condition of Heat Transfer – Study the Output of
Analysis in Ansys.

Unit IX: Frequency response Analysis of Beam and any Suspension Components (25
Questions)
Advanced Analysis – Introduction to Dynamic Loading – Dynamic Stiffness – Frequency Response
Analysis – Sinusoidal Frequencies – Introduction of Time Dependent loading – Sinusoidal load –
Impulse Load in Ansys.

Unit X: Thermo Mechanical Analysis of Engine Components, Welded Joints (25 Questions)
Thermo Mechanical Analysis – Any Loading type is Converted applied on the Component as a
Mechanical load along with Thermal loads and Analysis in Ansys.

15. Trade – Diesel Mechanic

(ITI Standard)
Code: 521

Unit I: Safety Workshop Practice & First Aid, Measuring & Marking Tool (20 Questions)
Importance of Safety and general Precautions to be observed in the work shop, Elementary of First
Aid, Occupational Safety, Hazards Health, Fire Extinguisher, House Keeping & 5S Method - Safety
disposal of Used engine oil, Electrical safety tips, Safe handling of Fuel Spillage, Safe disposal of
toxic dust - Safe handling and Periodic testing of lifting equipment - Hand Tools - Marking Materials -
Chalk, Prussian blue - Cleaning Tools – Scraper, wire brush, Emery paper – Marking Tools - Surface
plates – Measuring Tools - Steel rule, measuring tape, try square, Callipers-inside and outside,
Dividers, surface gauges, Scriber Punches, Types of Punches - prick punch, centre punch, pin punch,
hollow punch, number and letter punch – Chisel - flat, cross-cut – Hammer - ballpein, lump, Mallet,
Types of Screwdrivers, Allen & key bench vice & C-clamps, Spanners, Types of spanners, Universal
adjustable spanner, open end spanner, Sockets & accessories, Types of Pliers, Air impact wrench,
air ratchet, wrenches-Torque wrenches, pipe wrenches, Pipe flaring & cutting tool, Pullers-Gear and
bearing - Description, Least Count calculation, care & use of micrometer, Outside and depth
micrometer, Inside Micrometer, Vernier calliper and its adjustments, Telescope gauges, Dial bore
gauges, Dial indicators - Straight edge, feeler gauge - Thread pitch gauge - Vacuum gauge and tyre
pressure gauge.

Unit II: Fastening & Fitting, Hydraulics & Pneumatics (15 Questions)
Different types of metal joints - Permanent, Temporary - Methods of Soldering – Screws - Different
types of Screws - Nuts, studs & bolts – Locking device - Locknuts, cotter, split pins, keys, circlips -
Lock rings - Lock washers – Gaskets, Gasket material - Type of Gaskets - Paper, multi-layered
metallic, liquid rubber, copper and printed – Thread Sealants – Various type, locking, sealing,
temperature resistance, anti-locking, lubricating – Cutting tools, Different type of cutting tools,

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