Patchroc RSP100 constructive solutions
Rapid-setting patch repair material for
concrete pavement and floor depths between
10 mm and 200 mm deep
Uses Typical Properties
For the emergency reinstatement of damaged or deteriorated The physical properties given are typical of those obtained in
concrete. The material is particularly suitable for repairs to practice.
airport runways, aprons and areas where wheeled traffic
Test Method Typical Result
requires fast return to service. It may be used internally and
externally. Compressive strength(BS1881:Part 116: 1983 ) w/p ratio 0.1
Advantages 100 cubes wet cured @ 27oC: 30 N/mm2 @ 3 hours
45 N/mm2 @ 1 day
Rapid strength gain - will accept vehicular traffic in 2 50 N/mm2 @ 7 days
hours 55 N/mm2 @ 28 days
High strength, abrasion and weather resistance
Working life: 30 mins @ 25oC
Contains no chloride admixtures
20 mins @ 35oC
Description Setting time (BS4550:Part 3:1978)
w/p ratio 0.1 @ 25oC - initial set: 40 mins
Patchroc RSP100 is a blend of dry powders and graded
final set: 50 mins
aggregates which requires only the site addition of clean
water to produce a highly consistent, high strength, repair Traffic time (@ 25oC) - pedestrian: 1 hour
concrete. The material is a blend of cements, special fillers vehicular: 2 hours
and chemical additives to control the rate of strength gain. Fresh wet density: approximately 2270kg/
m3 dependent on actual
Technical support consistency used.
Fosroc offers comprehensive technical support, including
help at the design stage, application advice and on site Specification clauses
problem solving. Specifiers and contractors are encouraged Fast setting patch repair concrete
to contact our trained staff for answers to their questions.
The fast setting repair concrete shall be Patchroc RSP100, a
For further information please contact Fosroc. single component cement-based blend of powders and graded
aggregates to which only the site-addition of clean water shall
Design criteria be permitted. The cured patch repair concrete shall achieve
Patchroc RSP100 is designed for horizontal use but can 30N/mm2 after 3 hours and 45N/mm2 after 1 day (@ 25oC). The
also be used vertically with the aid of formwork. It is suitable product shall be capable of accepting pedestrian and vehicular
for use at nominal thickness of 200mm or less. traffic after 2 hours (@ 25oC).
The material should not be applied at less than 10mm
thickness. Horizontal surface areas should be restricted to
bay sizes not exceeding 8m2. Consult your local Fosroc
office for further information.
Patchroc RSP100
Application instructions It is essential that machine mixing capacity and labour
Preparation availability is adequate to enable the placing operation to be
carried out continuously. Measure 2.8 - 3.2 litres of drinking
Saw cut or cut back the extremities of the repair locations to
quality water and pour into the mixer. With the machine in
a depth of at least 10mm to avoid feather-edging and to
operation, add 2/3 of one 30kg bag of Patchroc RSP100 and
provide a square edge. Break out the complete repair area
mix for one minute before adding the rest of the powder. Mix
to a minimum depth of 10mm up to the sawn edge.
for a further 3 to 4 minutes until a smooth, even consistency
Clean the surface and remove any dust, unsound or is obtained. Note that powder must always be added to water.
contaminated material, plaster, oil, paint, grease, corrosion The quantities mixed may be scaled up as required.
deposits or algae. Where breaking out is not required, roughen
When the drill and paddle mixing method is used, the complete
the surface and remove any laitance by light scabbling or grit-
measured volume of water should be placed in the mixing
blasting.
drum. With the paddle rotating, add one full 30kg bag of
Oil and grease deposits should be removed by steam cleaning, Patchroc RSP100 and mix for 3 to 5 minutes until a smooth
detergent scrubbing or the use of a proprietary degreaser. even consistency is obtained.
The effectiveness of decontamination should then be
It is recommended that the mixed product be passed through
assessed by a pull-off test.
a suitable coarse metal screen prior to placing or pumping to
The prepared area should be blown clean with oil-free highlight any unmixed material.
compressed air.
Placing
Temporary formwork should be fitted tightly into all existing
Each repair should be poured or pumped in a single continuous
pavement and floor joints which abut the repair zone in order
operation. Repairs may be surface finished using a trowel or
to prevent grout loss during the repair process.
wood float. If a textured surface is required, this can be
Priming achieved using a suitable roller or brush as the material
Prior to placing, the prepared concrete substrate should be begins to stiffen. The completed surface should not be
saturated by flooding with clean water. Immediately prior to overworked. Patchroc RSP100 can be applied up to 200mm
the application of Patchroc RSP100, the water should be thickness in a single application.
removed leaving the substrate fully saturated. Low temperature working
Provided the substrate has been properly soaked, further In cold conditions down to 5oC, the use of warm water (up to
priming is not normally necessary. Where soaking is not 30oC) is advisable to accelerate strength development. Normal
possible, the following procedure should be used. A slurry precautions for winter working with cementitious materials
primer should be prepared consisting of 1 volume Nitobond should then be adopted. The material should not be applied
SBR to 1 volume fresh cement. Patchroc RSP100 may be when the substrate and/or air temperature is 5oC and falling.
applied as soon as the primer becomes tacky. At 5oC static temperature or at 5oC and rising, the application
Note: If the primer dries before Patchroc RSP100 is applied, may proceed.
it must be removed and the area reprimed before continuing. High temperature working
Mixing At ambient temperatures above 30oC, the material should be
Care should be taken to ensure that Patchroc RSP100 is stored in the shade and cool water used for mixing.
thoroughly mixed. A forced-action mixer is essential. Mixing
in a suitably sized drum using a "Renderoc" mixing paddle in
a slow speed (400/500 rpm) heavy-duty (min 1kw) drill is
acceptable. Free-fall mixers must not be used. Mixing of part
bags or by hand should never be attempted.
constructive solutions
Patchroc RSP100
Curing Estimating
Patchroc RSP100 is a cement-based product. In common Supply
with all cementitious materials, Patchroc RSP100 must be Patchroc RSP100: 30kg bags
cured immediately after finishing in accordance with good
Nitobond SBR: 25 and 200 litre drums
concrete practice. The use of Nitobond AR or Concure RB90,
sprayed on to the surface of the finished mortar in a continuous Nitobond AR: 20 litre drums
film, is recommended. In fast drying conditions, or where the Concure RB90: 25 and 200 litre drums
Patchroc RSP100 will be overcoated or topped with tiles
Coverage
curing with polythene sheeting taped down at the edges is
recommended. In cold conditions, the finished repair must Patchroc RSP100: approximately 14 litres / 30kg bag
be protected from freezing. (0.76m2 at 20mm thickness)
Cleaning Nitobond SBR: 2 to 5 m2/litre
(diluted as slurry bond coat)
Patchroc RSP100 and Nitobond SBR should be removed
from tools, equipment and mixers with clean water immediately Concure RB90: 3.5 to 5 m2/litre
after use. Cured material can only be removed mechanically.
Note: the actual yield per bag of Patchroc RSP100 will depend
on the consistency used. The coverage figures for liquid
Limitations
products are theoretical - due to wastage factors and the
Patchroc RSP100 should not be used when the temperature variety and nature of possible substrates, practical coverage
is below 5oC and falling. Do not mix part bags. The product figures will be reduced.
should not be exposed to moving water during application.
In accordance with Commercial or Health & Safety
Exposure to heavy rainfall prior to the final set may result in
requirements packaging detail may alter. Please contact
surface scour and may reduce the strength. If any doubts arise
your local Fosroc office for detail.
concerning temperature or substrate conditions, consult your
local Fosroc office.
Storage
Patchroc RSP100 has moderate abrasion resistance. Where
Shelf life
excellent abrasion resistance and a fast return to service is
required, Nitomortar PE Concrete is recommended. All products have a shelf life of 9 months if kept in a dry store
in the original, unopened bags or packs.
Storage conditions
Store in dry conditions in the original, unopened bags or
packs. If stored at high temperatures and/or high humidity
conditions the shelf life may be reduced. Nitobond AR should
be protected from frost.
constructive solutions
Patchroc RSP100
Precautions Fire
Health & safety Patchroc RSP100 and Nitobond SBR are non-flammable.
Patchroc RSP100 contains cement powders which, when Concure RB90 is flammable.
mixed or become damp, release alkalis which can be harmful Keep away from sources of ignition. No smoking. In the event
to the skin. During use, avoid inhalation of dust and contact with of fire, extinguish with CO2 or foam. Do not use a water jet.
skin and eyes. Wear suitable protective clothing, gloves, eye
For further information see relevant Material Safety Data
protection and respiratory protective equipment. The use of
Sheet.
barrier creams provide additional skin protection. In case of
contact with skin, rinse with plenty of clean water, then cleanse
with soap and water. In case of contact with eyes, rinse
immediately with plenty of clean water and seek medical
advice. If swallowed, seek medical attention immediately - do
not induce vomiting.
Nitobond SBR and Concure RB90 should not come in contact
with the skin and eyes, or be swallowed. Ensure adequate
ventilation and avoid inhalation of vapours. Some people are
sensitive to resins, hardeners and solvents. Wear suitable
protective clothing, gloves and eye protection. If working in
confined areas, suitable respiratory protective equipment
must be used. The use of barrier creams provide additional
skin protection. In case of contact with skin, rinse with plenty
of clean water, then cleanse with soap and water. In case of
skin contact with Nitobond SBR and Concure RB90, remove
immediately with resin removing cream followed by washing
with soap and water. Do not use solvent. In case of contact with
eyes, rinse immediately with plenty of clean water and seek
medical advice. If swallowed, seek medical attention
immediately - do not induce vomiting.
Patchroc is the trademark of Fosroc International Limited.
FIL/AUG/08/F