BP4
CONTENTS
Product Features and Specifications ................................................1
Installation Requirement ...............................................................3
Steps of Installation…………………………………………………………………………………..4
Exploded View ............................................................................16
Test Run.....................................................................................19
Operation Instruction ..................................................................20
Maintenance ..............................................................................21
Trouble Shooting ........................................................................22
Parts List ...................................................................................23
I. PRODUCT FEATURES AND SPECIFICATIONS
FLOORPLATE CHAIN-DRIVE MODEL BP4 FEATURES (See Fig. 1)
· Compact design.
· Dual hydraulic cylinders, designed and made on ANSI standard, utilizing NOK oil
seal in cylinder.
· Self-lubricating UHMW Polyethylene sliders and bronze bush.
· Single-point safety release, and dual safety design.
· Symmetric arms design with 4 pieces of 3-stages arms
· Stackable rubber pad with 1.5” and 2.5” extension adaptors.
Fig. 1
MODEL BP4 SPECIFICATIONS
Width Gross
Lifting Lifting Overall Overall Minimum
Model Style Lifting Height Between Weight Motor
Capacity Time Height Width Pad Height
Columns
Floor-plate 3500kg 1815-1917mm 2850mm 3390mm 2780mm 90-192mm 579Kg
BP4 45S 3.0HP
Chain-drived 8,000 lbs 71 1/2”–75 1/2” 112 1/4” 133 1/2” 109 1/2” 4 1/4’’-9 1/4’’ 1277lbs
1
Arm Swings View
683mm 1159mm
2554mm
683mm 1159mm
Fig. 2
2
II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
Rotary Hammer Drill (Φ19) Carpenter’s Chalk
Hammer Screw Sets
Level Bar Tape Measure (7.5m)
English Spanner (12") Pliers
Ratchet Spanner With Socket (28#) Socket Head Wrench (6#)
Wrench Set Lock Wrench
(10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#)
Fig. 3
3
B. SPECIFICATIONS OF CONCRETE (See Fig. 4)
Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 100mm minimum and without reinforcing steel bars，
and must be dried completely before lift installation.
2. Concrete must be in good condition and must be of test strength 210kg/cm2
(3,000psi) minimum.
3. Floors must be level and no cracks.
73
Concrete intensity must be
3000psi minimum
Fig. 4
C. POWER SUPPLY
The electrical source must be 3HP minimum. The source cable size must be 2.5mm²
and in good condition of contacting with floor.
III. STEPS OF INSTALLATION
A. Location of installation
Check and insure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Use a carpenter’s chalk line to establish installation layout of baseplate (See Fig. 5).
Chalk line
3390m
m5
Fig.
4
C. Check the parts before assembly
1．Packaged lift and Hydraulic Power Unit (See Fig. 6)
Fig. 6
2. Move aside the lift with fork lift or hoist, and open the outer packing carefully, take
off the parts from upper and inside the column, take out the parts box，check the
parts according to the shipment parts list (See Fig. 7).
Shipment Part
Floor cover Serial Name Plate Parts Box
Fig. 7
3. Loose the screws of the upper package stand, take off the upper column and remove
the package stand.
4. Move aside the parts and check the parts according to the shipment parts list (See
Fig. 8,Fig. 9).
7
78
Fig. 8 Parts in the shipment parts list Fig. 9 Parts in the parts box (78)
5
5. Open the carton of parts and check the parts in the parts bag according to parts bag
list (See Fig. 10).
Fig. 10
D. Position powerside column
Lay down two columns on the installation site parallelly, position the powerside
column according to the actual installation site. Usually, it is suggested to install
powerside column on the front-right side from which vehicles are driven to the lift.
(See Fig. 11)
Powerside column
Vehicle drive in Direction
Offside column
Assemble to plate using M10*35 hex
bolt with nut and washer
Fig. 11
6
E. Connecting cables
1．Put down columns and then push the carriages higher than chain pulley
(See Fig. 12).
Push the carriages higher than chain
pulley, cable pass through the top of the
carriages and pass through the hole of
the bottom steel plate of carriages
Pull out cable
Fig. 12
2．Push the carriages to the bottom of the columns (See Fig. 13).
Fig. 13
7
F. Position columns and install safety device (See Fig. 14).
Check the columns plumbness with level bar, and adjusting with the shims if the
columns are not vertical.
2780mm
View A
A B
Check the columns
plumbness with level
bar on front and side
column
View B
Fig. 14
3390mm
G. Fix the anchor bolts
Washer Lock washer Nut
1. Prepare the anchor bolts (See Fig. 15).
Fig. 15
2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install
the anchor bolts. Make the columns plumbness, and adjusting with the shims if
not, then tighten the anchor bolts (See Fig. 16).
Note: Torque of Anchors is 150N.m .Minimum embedment of Anchors is 90mm.
90mm
Tighten
Drilling Bolting
Fig. 16
8
H. Install cables (See Fig. 17)
Lift the carriages installation hole higher than chain pulley (for easy installation).
And make the both carriages be locked at the same level. Then pass cable through
the top pulley, and to be screwed to the upper steel plate of carriages with two cable
nuts.
Pass cable through the top pulley, and to be
screwed to the upper steel plate of carriages
with two cable nuts.
Please install the cable
according to the picture
Fig. 17
9
I. Assembly oil hose assy. (See Fig. 18)
24 65
66
67
74
24
74
74 75 74
69
Fig. 18
10
J. Install hydraulic power unit and oil hose (See Fig. 19)
Please tighten the fitting of the oil hose and power unit to avoid leaking. Fix the oil
hose of power unit with retainer.
Tighten the Nut with a 19#
Wrench after installing the
fitting of Power unit
69
76
Tighten the oil hose
of power unit with
77 retainer
Fig. 19
Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil.
Note: In consideration of Hydraulic Power Unit’s durability and keep the equipment
running in the perfect condition, please use Hydraulic Oil 46#.
11
K. Install safety device and safety cable (See Fig. 20)
NOTE: 1. Assemble safety cable from offside safety assy.
2. Pay attention to the connecting direction of safety cable.
Connecting
direction of
2
View A safety cable
60
View B
Fig. 20
12
L. Assemble floor cover and protective rubber sets (See Fig. 21).
Floor cover
Protective Rubber Sets
Fig. 21
M. Install lifting arms and adjust the arm locks
1. Install the lifting arms (See Fig. 22)
2. Lowing the carriages down to the lowest position, then use the 17# wrench to
loosen the nut (See Fig. 23)
Loosen the nut
Snap Ring
Fig. 22
Fig. 23
13
3. Adjust the arm lock as arrow direction (See Fig. 24).
4. Adjust moon gear and arm lock to make it to be meshed, then tighten the nut of
arm lock (See Fig. 25).
Tighten the nut
Moon gear
Adjust the arm lock
Fig. 24 Fig. 25
N. Install electrical system
Connect the power source on the data plate of power unit.
Note: 1. For the safety of operators, the power wiring must contact the earth well.
2. Pay attention to the direction of rotations when using three phase motors.
Single phase motor (See Fig. 26)
1. Connecting the two power supply wires (Active wire L and neutral wire N) to
terminals of AC contactor marked L1, L2 respectively.
2. Connecting the two motor wires to terminals of AC contactor marked T1, T2.
3. Connecting A2 to L2 of AC contactor.
4. Two wires of control button connected with terminals of AC contactor marked A1,
L1.
Fig. 26
Single phase
14
Three phase motor
1. Circuit diagram (See Fig. 27)
Fig. 27
Three phase
2. Connection step (See Fig. 28)
a. The source wires L1, L2, L3 connected with terminals of AC contactor marked
L1, L2, L3 respectively.
b. Terminals of AC contactor marked L1 connected with terminals 4# of control
button; Terminals A1 of AC contactor connected with terminals 3# of control
button.
L3 L2 L1
A1
4#
Fig. 28 3#
15
IV. EXPLODED VIEW
Model BP4
Drive In
Fig. 29
16
Cylinders
Fig. 30
MANUAL POWER UNIT
220V/50Hz/1 phase 380V/50Hz/3 phase
Fig. 31
17
Illustration of hydraulic valve for power unit
a. Manual power unit, 220V/50Hz, 1 phase (See Fig. 32)
Protective ring
Relief valve
Oil return port
Release valve
Oil Outlet Check valve Throttle valve
Handle for Release
valve
Fig. 32
b. Manual power unit, 380V/50Hz, 3 phase (See Fig. 33)
Protective ring
Relief valve
Oil return port
Release valve
Check valve Throttle valve
Oil outlet
Handle of release
valve
Fig. 33
18
V. TEST RUN
1. Adjust synchronous cable (See Fig. 34)
Press UP button to lift the carriage up to the position of the cable nut higher than
chain pulley. Use wrench to hold the cable fitting, meanwhile use ratchet spanner to
tighten the cable nut. Make sure two cables are in the same tension so that two lifting
carriages can work synchronously.
If the carriage does not Synchronize
when lifting, please tighten the cable nut
of lower side carriage. Cable nut
The first safety lock
2. Adjust safety cable Fig. 34
Lifting the carriages and lock at the same height, strain the safety cable and then
release a little, and then tighten the cable nuts. Make sure the safety device can
always be worked properly. Assemble carriages cover at last step.
3. Adjust the lower speed
You can adjust the lower speed of the lift if needing: Loosen the Fixing Nut of the
Throttle Valve, and then turn the Throttle Valve clockwise to decrease the lower
speed, or counterclockwise to increase the lower speed. Do not forget to tighten the
Fixing Nut after the lower speed adjustment has been done.
Fixing Nut Throttle Valve
Fixing Nut
Fig. 35
19
4. Test with load
After finishing the above adjustment, test running the lift with load. Run the lift in low
position for several times first, make sure the lift can rise and lower synchronously,
the safety device can lock and release synchronously. And then test run the lift to the
top completely. If there are anything improper, repeat the above adjustment.
NOTE: It may be vibrated when lifting at start, please lifting it with load for several
times, the air would be bled and the vibration would be disappeared
automatically.
Fig. 36 Hydraulic System
VI. OPERATION INSTRUCTIONS
Please read the safety tips carefully before operating the lift
To lift vehicle
1. Keep clean of site near the lift;
2. Position lift arms to the lowest position;
3. To shortest lift arms;
4. Open lift arms;
5. Position vehicle between columns;
20
6. Move arms to the vehicle’s lifting point;
Note: The four lift arms must at the same time contact the vehicle’s lifting point
where manufacturers recommended
7. Push the button of the power unit to lift until the lift pads contact underside of
vehicle totally. Recheck to make sure vehicle is safe on the lift;
8. Continue to raise the lift slowly to the desired working height, ensuring the vehicle
is balance on the lift;
9. Push lowering handle of power unit to lower lift onto the nearest safety lock. The
vehicle is ready to repair.
To lower vehicle
1. Be sure clear of around and under the lift, only leaving operator in lift area;
2. Push button “UP” to raise the vehicle slightly, and then release the safety device,
lower vehicle by pushing lowering handle.
3. Open the arms and position them to the shortest length;
4. Drive away the vehicle.
5. Turn off the power.
VII. MAINTENANCE SCHEDULE
Monthly:
1. Re-torque the anchor bolts to 150 Nm;
2. Check all connectors, bolts and pins to insure proper mounting;
3. Lubricate cable with lubricant;
4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage;
5. Check safety device and make sure proper condition;
6. Lubricate all Rollers and Pins with 90wt. Gear oil or equivalent;
Note: All anchor bolts should take full torque. If any of the bolts does not function for
any reason, DO NOT use the lift until the bolt has been replaced.
Every six months:
1. Make a visual inspection of all moving parts for possible wear, interference or
damage.
2. Check and adjust as necessary, equalizer tension of the cables to insure level
lifting.
3. Check columns for plumbness.
4. Check Rubber Pads and replace as necessary.
5. Check Safety device and make sure proper condition.
21
VIII. TROUBLE SHOOTING
TROUBLE CAUSE REMEDY
1. Button does not work 1. Replace button
2. Wiring connections are not in good [Link] all wiring connections
Motor does not
condition
run
3. Motor burned out 3. Repair or replace motor
4. AC contactor burned out 4. Replace AC Contactor
1. Motor runs in reverse rotation [Link] two power wire
Motor runs but 2. Gear pump out of operation [Link] or replace
the lift is not 3. Release valve in damage 3. Repair or replace
raised 4. Relief valve or check valve in damage [Link] or replace
5. Low oil level [Link] tank
1. Release Valve out of work
Lift does not
2. Relief Valve or Check Valve leakage Repair or replace
stay up
3. Cylinder or Fittings leaks
1. Oil line is jammed 1. Clean the oil line
2. Motor running on low voltage 2. Check Electrical System
Lift raises
3. Oil mixed with air 3. Fill tank
slowly
4. Gear Pump leaks 4. Replace Pump
5. Overload lifting 5. Check load
1. Safety device are locking. 1. Release the safeties
2. Release valve in damage 2. Repair or replace
Lift cannot lower
3. Safety cable broken 3. Replace
4. Oil system is jammed 4. Clean the oil system
22
IX. PARTS LIST FOR MODEL BP4
Item Part# Description Qty. Note
1 201001C Powerside column 1
2 209011 Plastic Pulley 1
3 209010 Snap Ring 2
4 209008 Safety Cover 2
5 209009 Cup Head Bolt 10
6 206023A Hex Nut 2
7 206006 Washer 2
8 209003 Hex Bolt 4
9 206002 Safety Pin 2
10 209007 Safety Spring 2
11 209013 Powerside Safety Lock 1
12 209012 Hair Pin 8
201 209002 Manual Power Unit 1
14 209004 Rubber Ring 4
15 209005 Self locking nut 8
16 201002 Hex Bolt 4
17 209034 Lock Washer 16
18 209033 Washer 20
19 201003 Floor Cover assy. 1
20 206046 Self-tapping Screw 4
21 206045 Protective Rubber 2
22 201010 Chain Connector 4
23 201009A Chain 2
24 201008B Hydraulic Cylinder 2
25 203040 Pin For Chain Pulley 2
26 203004A Bronze Bush For Chain Pulley 4
27 201006 Chain Pulley 2
28 201005 Split Pin 2
29 201004 Chain Pulley Assy. 2
30 201011B Powerside Carriage 1
31 206044 Slider Block 16
32 201038 Carriage Plastic Cover 2
33 209020 Plastic Ball 4
34 209021 Hex Nut 8
35 209022 Washer 10
36 209023A Arm Lock 4
36A 201041 Limit Ring 4
37 209024 Arm Lock Bar 4
38 209025 Hair Pin 4
39 209026 Spring 4
40 209027 Protective Rubber Set 4
23
Item Part# Description Qty. Note
41 201043A Lifting Arm assy. 4
41A 201047 Outer Arm 4
41B 201048 Middle Arm 4
41C 201049A Inner Arm 4
42 209038 Hex Bolt 6
43 209039 Lock Washer 10
44 201015B Offside Carriage 1
45 209035 Moon Gear 4
46 209032 Socket Bolt 12
47 520023 Snap Ring 4
48 209030A Arm Pin 4
49 640109 Washer 2
49A 209128 washer 4
49B 206023B hex nut 2
50 201046A Rubber Pad Assy. 4
50A 420138 Socket bolt 4
50B 209134 Rubber Pad 4
50C 680030C Rubber Pad Frame 4
51 209052B Stackable Adapter (2.5”) 4
52 209051B Stackable Adapter (1.5”) 4
53 201017 Connecting Bar 2
54 209043 Hex Bolt 4
55 209046 Hex Bolt 4
56 201018 Top plate 2
57 209045 Pulley 2
58 209044 Pin for Pulley 2
59 201019C Offside column 1
60 209049 Plastic Pulley 3
61 209050 Offside Safety Lock 1
62 209057 Pulley 4
63 209057A Bronze Bush For Pulley 6
64 209056 Self locking nut 2
0
65 207024 90 fitting 2
66 201082 Extend straight fitting 2
67 420097 900 fitting 2
68 209060 900 Fitting for Manual Power Unit 1
69 201081 Oil Hose 1
70 209066 Hex Nut 12
71 201025A Cable 2
72 201026A Safety Cable 1
73 209059B Anchor Bolt 16
74 201080 Oil hose 2
75 211016 T fitting 1
76 420045 Washer 6
24
Item Part# Description Qty. Note
77 217048 Retainer 2
78 201500B Parts Box 1
79 620065/201090 shim 10 ea.
80 206003A Handle cover 1
Parts For Hydraulic Cylinder
24-1 201027A Piston Rod 2
24-2 201028 Piston 2
24-3 206069 O-Ring 2
24-4 201029 Support Ring 2
24-5 201030 Y-Ring 2
24-6 201031 O-Ring 2
24-7 206071 Hex Nut 2
24-8 201037 Adjustment Tube 2
24-9 209078 Dust Ring 2
24-10 201032 O-Ring 2
24-11 201033 Head Cap 2
24-12 201034 Bleeding Plug 2
24-13 201035 O-Ring 2
24-14 201036B Bore Weldment 2
201-18 81400062 Cover of Motor Terminal Box 1
201-19 81400028 Push Button 1
201-20 81400105 Release Valve 1
201-21 81400033 Handle For Release Valve 1
Parts For Manual Power Unit, 220V/50Hz/1 phase
1 71150019 AMGO Name plate 1
2 81400300 Cup Head Bolt 2
3 81400363 Motor Connecting Shaft 1
4 81400362 Manifold block 1
5 10209149 Washer 4
6 81400276 Iron plug 1
7 81400259 Red rubber plug 1
8 85090142 Lock Washer 4
9 81400292 Gear pump 1
10 81400294 Buffer valve 1
11 10209034 Washer 2
12 81400295 Socket bolt 2
81400365 O ring 1
13
14 10209152 Ties 1
15 85090167 Magnet 1
16 81400290 Filter 1
25
17 81400453 Motor 1
18 41030055 AC connector 1
19 81400088 Run capacitor 1
20 81400130 Start capacitor 1
21 420148 Cup Head Bolt with washer 6
22 81400208 Cover of Motor Terminal Box 1
23 10420070 Push button 1
24 81400296 Nut 1
25 81400459 Throttle valve body 1
26 10209069 O ring 1
27 81400266 Relief valve 1
28 81400284 Iron plug 1
29 81400452 Oil Return Pipe 1
30 81400451 Hair pin 1
31 10209020 Plastic ball 1
32 81400125 Nut for release valve 1
33 81400124 Shim for release valve 1
34 81400450 Valve seat(high) 1
35 81400443 Release valve 1
36 81400267 Check valve 1
37 81400288 Inlet pipe 1
38 81400289 Oil return pipe 1
39 81400364 Hose clamp 1
40 81400263 Filter cap 1
41 81400275 Reservoir 1
26
Item. Part# Description Qty. Note
Parts For Manual Power Unit, 380V/50Hz/3 phase
1 71150020 AMGO Name plate 1
2 81400300 Cup Head Bolt 2
3 81400363 Motor Connecting Shaft 1
4 81400362 Manifold block 1
5 10209149 Washer 4
6 81400276 Iron plug 1
7 81400259 Red rubber plug 1
8 85090142 Lock Washer 4
9 81400292 Gear pump 1
10 81400294 Buffer valve 1
11 10209034 Washer 2
12 81400295 Socket bolt 2
13 81400365 O ring 1
14 10209152 Ties 1
15 85090167 Magnet 1
16 81400290 Filter 1
17 81400439 Motor 1
18 10420070 Push button 1
19 81400348 AC connector 1
20 81400286 Cover of Motor Terminal Box 1
21 420148 Cup Head Bolt with washer 4
22 81400296 Nut 1
23 81400459 Throttle valve body 1
24 10209069 O ring 1
25 81400266 Relief valve 1
26 81400284 Iron plug 1
27 81400452 Hair pin 1
28 81400451 Handle For Release Valve 1
29 10209020 Plastic ball 1
30 81400125 Nut for release valve 1
31 81400124 Shim for release valve 1
32 81400450 Valve seat(high) 1
33 81400443 Release valve 1
34 81400267 Check valve 1
35 81400288 Inlet pipe 1
36 81400289 Oil return pipe 1
37 81400364 Hose clamp 1
38 81400263 Filter cap 1
39 81400275 Reservoir 1
27
721201045
04/2018
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