Documentation

BLS3000
Version V1.0.0.5 / 15.01.2015

BLS 3000
Baureihe

11.04.2016
Ausgabedatum

123456_00
Katalog-Bestellnummer

© Benninghoven GmbH & [Link] 2016

 Herausgeber Benninghoven GmbH & [Link]
Industriegebiet
54486 Mülheim an der Mosel
Germany
Telefon: +49 (0) 6534 / 189 - 0
Website: [Link]
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Dokumentation
Erstausgabe-Datum 01.01.2016
Änderungs-Datum 11.04.2016
Copyright © Benninghoven GmbH & [Link] 2015
Diese Dokumentation einschließlich aller ihrer Teile ist urheber-
rechtlich geschützt. Jede Verwertung bzw. Veränderung außer-
halb der engen Grenzen des Urheberrechtsgesetzes ist ohne
Zustimmung der Benninghoven GmbH & [Link] unzulässig und
strafbar.
Das gilt insbesondere für Vervielfältigungen, Übersetzungen,
Mikroverfilmungen und die Einspeicherung und Verarbeitung in
elektronischen Systemen.

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INHALTSVERZEICHNIS
1. Mixing process 5
2. Menu selection 5
3. Orders 6
3.01 Entering for order 6

4. Recipe 7
4.01 Entering for Recipe 8
4.02 Recipe dialogue: copy/rename 9
4.03 Recipe dialogue: new 9
4.04 Recipe - information 10
4.05 Recipe - Discharge delay 10
4.06 Recipe page -2- Mixing 11
4.07 Recipe page -2- Batch Sizes 11
4.08 Recipe Page -2- Batch Sizes [kg] 12
4.07 Recipe Page -2- Tolerance 12
4.10 Recipe Page -2- Storage Silo 12
4.11 Recipe Page -2- Parameters set 13
4.12 Recipe Page -2- Installing basic parameters 14
4.13 Recipe Page -2- Parameters Feeding sequence 15

5. Basic parameters 16
5.01 Basic parameters Page -1- 16
5.01.01 Basic parameter- page 1-options 17
5.01.02 Basic parameter- page 1- weighing control time 18
5.01.03 Basic parameter –page 1- Material storage silo control time 18
5.01.04 Basic parameter –page 1- RAP- expansion door 18
5.01.05 Basic parameter –page 1- Granulates suction door 18
5.02 Basic parameter Page -2- 19
5.02.01 Basic parameter Page -2- Articel 19
5.02.02 Basic parameter Page -2- Tank allocation 20
5.02.03 Basic parameter Page -2- AVD Articel 20
5.02.04 Basic parameter Page -2- AVD Cold Feed allocation 21
5.02.05 Basic parameter Page -2- Cold Feeding 22
5.02.06 Basic parameter Page -2- AVD maximal total capacity 22
6. The process description 23
6.01 The loading description 23
6.02 Indicators in the weigh hopper 25
6.03 Mixer Labels 26
6.04 Order information 27
6.05 Dialogue window order Mixing 28
6.06 Dialogue window order Cold Feeders 29
6.07 Orderinformation Cold Feeders 29

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 6.08 Display coold feed system 31

7. Alarms 33
8. Reportselection 34
8.01 Navigation the time periode 35
8.02 Batch archive 37
8.02.01 Batch report 37
8.03 Statistic mixing 38
8.04 Statistic cold feeding 40

STICHWORTVERZEICHNIS 41

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1. Mixing process

Illustration 1: Startup window of the Mixing - and Colt

Feeder Program

2. Menu selection

Select the menu

All points of the menu can be called also

by the accordingly specified short keys.

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3. Orders

Illustration 2: Order total summary window

Here are all orders to see for the mixture process, the Cold
Feeder process and the Rap Feeder process.
The input is made by the dialogue window order.

3.01 Entering for order

Definition of the toolbar:

insert a new order.

With the button a dialogue window is
called for the production of an order
for the respective process range
Delete order.
The order will be deleted if he is not
already in run.
To scroll the order one another
position.
The order scroll, if he is not already in
run, to the aboves position.
Provides a Cold Feeder order
belonging to the asphalt mixture
recipe, if in the recipe an appropriate
Cold Feeder reference were adjusted.
Edit an order

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4. Recipe

Illustration 3: Recipe window page 1; asphalt mixture

recipe

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4.01 Entering for Recipe
Definition of the toolbar:

Recipe selection window

Show previous recipe
Show next recipe
Creating a new recipe.
Copying or renaming a recipe.
Deletes the actual recipe.

Select report side to print the recipe.

Stores the actual recipe
Quitting the template of the recipe.

Entering for deletion and/or adding recipe

components.
Remove for a component.

Add a component.

Entering for working on the article administration.

Selection of the article table.
Update of the article selection list.

To store the changes completely in the end press the button

. This is only possible, if the sum of all recipe
components shows 1000. Otherwise the button is
edition-had a horror represented.

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4.02 Recipe dialogue: copy/rename

Enter they a new recipe number.

Select they the desired option.
Confirm your input with OK.

4.03 Recipe dialogue: new

Enter a new recipe number.

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4.04 Recipe - information

Name of the recipe: this name will be stored with the recipe
number in the list. Only use ex-cessive names to find your
recipes easily after-wards
Date: date of the last revision of the recipe.
EPNr: Aptitude test.
Operator Nr.: recipe verification from the latest operator

4.05 Recipe - Discharge delay

Discharge delay of each weigh hopper. Each time indicates

the discharge of the aggregate weighing hopper. A
controlled emptying of the hoppers can be achieved with
these periods.

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4.06 Recipe page -2- Mixing

Mixing time:
The mixing time starts when the weigh hoppers are empty
and discharged..

Mixer discharge time:

The discharge time starts when the mixer is open. Time
running backwards until zero and the Mixer closes.
Both periods are shown simultaneously (bottom left and
right). Mixing time = mixer is closed Dis-charge time=
mixer is open.

4.07 Recipe page -2- Batch Sizes

Normal:
All batches are intended with the normal batch size. The
last two batches will be equally divided by the computer,
when using the maximum batch size.

Equal weight batches:

The computer will divide equally all loads to the same batch
size.

Required batch size:

The batch size is as selected from the preset memory, and
they are fixed, short fall and final weight will not be
produced.

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4.08 Recipe Page -2- Batch Sizes [kg]

Min :
Minimum batch size. No batches can be pro-duced below
this quantity. Dividing the order into charges the volume
limit is regarded.

Max:
Maximum batch size. Dividing the order into charges the
volume limit is regarded.

Normal:
Normal batch size. This value is the aimed batch size.
See Rezept Page -2- Batch Sizes .

4.07 Recipe Page -2- Tolerance

The tolerance indication for each weigh hopper appears on

the monitor when the tolerance limits, which are
determined in every recipe, are out of tolerance during the
weighing process. See basic parameters options (The plant
operator has the option of stopping the mix process by
actuating the "Halt" key in the control console and
correcting by manual control or accepting the incorrectly
weighed batch.)

4.10 Recipe Page -2- Storage Silo

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 Skip size:
Indicates the maximum skip capacity in kilo-grams. Notice:
recipe batch size. When loading into a skip the skip capacity
determines the batch size.

Skip discharge time:

Skip delay time. Indicates the time difference in seconds from
receipt of the signal
"skip empty" and closing of the discharge door. The "Basic
Parameters" described above would be entered for each row
of component to avoid losses in the mixing capacity.

Starting delay:
Indicates the difference in seconds from receipt of the
signal "start skip" and closing of the discharge door.

Start impulse:
Length of the start signal. Notice: do not reset the start
impulse otherwise the skip doesn’t start up.

4.11 Recipe Page -2- Parameters set

On the second side of the input matrix for the basic

parameters the commencement of "fine feed", free fall and
change over point values for each bin are determined.

On confirmation another descriptive display for the

parameters, all fine and coast points from all scales can be
changed at the same time. It is thus possible, settings are
to be individually specified for each Recipe and if necessary
change to a another record.

On clicking on the right arrow the following descriptive

display is called up with the parameter sets whitch are put
on already:

Use this key to shift in the parameters set. Change

parameters set.

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4.12 Recipe Page -2- Installing basic parameters

Free fall
Fine feed
Coarse feed
To turn off

To switch

Fine feed:
Indicates the remaining amount to be weighed off in kgs,
from each corresponding bin, when the feed rate changes to
"Fine Feed". In this example the indicated Fine Feed amount
is 180kg

Notification:
A fine feed weighing is only possible if the feed unit is
installed according to the latest standards. Otherwise the
required fine feed value is zero. The fine feed flow rate
depends on the position of the limit switch of the feed
cylinder. Silo outlet.

Free fall:
Means the recommended value of the free fall material. The
entered value would be automatically deducted from the
total value required providing a constant shut off value.

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4.13 Recipe Page -2- Parameters Feeding sequence

Normally, the proposed feeding sequence is not to be

changed. But you can still make adjustments if required.
Notice the special parallel weighing.

The parallel weighing option. Any components with the

same consecutive number are opened together.

Advice:
Use a separate sequence in this case.

The following components are each to be weighed:

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5. Basic parameters

After the call of the basic parameters the dialog box for the
input of the password opens. The function of the plant can
be disturbed by adjusting the parameters in such a manner,
that an error free production is perhaps not possible. That
access is for these reasons password-protected.

5.01 Basic parameters Page -1-

Full scale [kg]:

The main screen will indicate the maximum value of the
weigh hopper scale.

Post hopper discharged at [kg]:

Indicates the weight difference in kilogram from receipt of
the signal "weigh hopper empty" and closing of the
discharge door. The "Basic Parameters" described above
would be entered for each row of component.

Post Hopper Discharge Time [s]:

Indicates the time difference in seconds from receipt of the
signal "weigh hopper empty" and closing of the discharge
door. The "Basic Parameters" described above would be
entered for each row of component.

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 Weighing Discharge Time [s]:
Indicates the time difference in seconds from receipt of the
signal "weigh hopper empty" and closing of the discharge
door. Notice above [kg].

Weighing settling time [s]:

Indicates the time after loading in a component on expiry of
this time the value of the weight is registered and the next
component is loaded.

Max. loading time [s] - silo control time:

Indicates the maximum loading time, before load-ing is
stopped. After the next component is measured it
continues. The loading procedure starts up again after all
other components have been measured.

5.01.01 Basic parameter- page 1-options

Retare after Batch:

On entering Yes, the weigh hopper will be re-tared after
every batch. On entering NO results in the weigh hopper
being retared on commencement of a new recipe not after
each new batch.

Automatic Correction:
When the function ”Automatic Correction” is selected by Yes
the programme operates with flow rate speed dependent on
Freefall compensation and additionally, self regulating jog
feed correction that means the programme determines
during the weighing process continuously the flow rate of
the individual mix components and compensates any
weighing error resulting from flow rate fluctuations.

Halt Tolerance Exceeded:

Halt the mix process, correct the batch manually or dispose
of.

Printer:
(by material usage - by Recipes) After selecting the function
”Printout” (enter digits in Start menu and CR key) the
Protocol Printout menu appears with the options.

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5.01.02 Basic parameter- page 1- weighing control time

If the weigh hopper can not end the discharge process. A

failure notice will be indicated.

5.01.03 Basic parameter –page 1- Material storage silo

control time

Within this time as selection of a silo must take place

otherwise a failure will be reported.

Note the cause of this failure in many cases lies with the
end switch of the cover and scarifier –polution through
asphalt residue.

5.01.04 Basic parameter –page 1- RAP- expansion door

The impulse indicates the opening time of the expansion

door. The delay indicates the point of opening time relative
to that to the scale and depends on the physical dosing
organ.

5.01.05 Basic parameter –page 1- Granulates suction door

The opening duration indicates to that of granulates suction

door.

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5.02 Basic parameter Page -2-

The Protocol Printout menu appears with the options from

the database. By entering the required digit determines
which protocol will be prepared.

5.02.01 Basic parameter Page -2- Articel

The table contains all articles set up for the asphalt mixture
process. The number of articles, which are set up for each
scale, is not limited. Each article must have an uniquely
defined article number, to which it reffered to. The
designation should give detailed information about the
article to the operator. The abbreviation is limited up to
seven alphanumeric symbols. The abbreviation of the article
is shown in the main image as a component below the
respective scale.
Note: The abbreviation will be updated only after the start
or calculation of the components.

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5.02.02 Basic parameter Page -2- Tank allocation

In the table all available bitumen tanks are specified with

the current article allocation.
The selection of the appropriate tank takes place by
program control, if there is a clear assignment.
To ensure clearness, as per example, one or more tanks
with the same allocation must be blocked.
For each tank a minimum and maximum temperature can
be indicated.
The adherence to these temperatures can be checked in
history.

5.02.03 Basic parameter Page -2- AVD Articel

In the table all available Cold Feed articles are specified.

Each article must have an uniquely defined article number,
to which it reffered to. The designation should give detailed
information about the article to the operator. The
abbreviation is limited up to seven alphanumeric symbols.
The abbreviation of the article is shown in the main image
as a component on the top of the appropriate feeder.
Note: In addition the appropriate article must be clearly
assigned in the current Cold Feed allocation.
The specification of the moisture only has influence on the
Feeder, which dose according to gravimetric measuring
procedure.
Material without residual moisture has the factor 1.
For a residual moisture of, for example, 4% the factor 1.04
must to be entered.
This information will be an option, to adjust the smaller
quantity resulting from the moisture.

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5.02.04 Basic parameter Page -2- AVD Cold Feed allocation

In this table the allocation of material from the Feeders is

administered.
Several materials can be assigned to a Feeder.
If an order is produced by recipe-control, the necessary
Feeders with the material assigned in this table will be
activated by program control.
If the allocation is not uniquely defined, i.e. there are
several Feeders with the same material, the necessary Cold
feed performance will be split up on the Feeders which are
not closed.
The Discharge of a Feeder depends on the kind of mineral
as well as the size of the grain.
Each volumetric Feeder must be calibrated by level and be
entered into the table.
The column group makes it possible to summarize several
Feeders in a group, in order to control the capacity by
grouping.
The option will be available to the user only in an extended
version.

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5.02.05 Basic parameter Page -2- Cold Feeding

In this table the parameters of the available Feeders will be

adjusted.
The On/Off Delay shows the time which the individual
materials need to run up to the drum.
By setting the hook in the column vibrator the keys for
manual serving of the vibrator will be shown on the main
picture.

In the program, if the appropriate sensors are present, with

shortages of materials after the "Vibrator Delay", the
corresponding Vibrator
for the duration of "Vibrator Running time" turned on. To
avoid mechanical damage by continuous vibrate for a
maximum duration of Vibrator is turned off.

In the column „Max [s]“ the time is adjusted, thereafter, a

shortage of material, a stop of the entire cold feeders is
accomplished.
If a shortage of material enters at one of the Feeders,
which have a value unequal 0 in this column, then a stop
for the entire cold feeders will be initiated.
Hereby It is insignificant , whether the Feeders was started
manually, or in the automatic operation.

5.02.06 Basic parameter Page -2- AVD maximal total

capacity

Settings of maximal permissible total capacity.

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6. The process description
6.01 The loading description

The full scale value is the maximum vertically achievable

scale moving in kg,"weighed off" for Aggregate, Filler,
Bitumen, Recycling entered. On the X-axes there is a
material abbreviation advising which components is being
dealt with. In the left bottom
corner hand/automatic is indicated.

By starting the program the recommended values are

indicated by a horizontal line and the values by the mineral
scale. The actual weighing values are shown on the bar
chart. The controlling of the loading process are indicated
by an arrow. Coarse and
fine feeding are indicated by different coloured arrows.

Coarse feed. Indicated with the yellow arrow

After feeding in a component and it has settled the actual

value is indicated above the bar chart.

Required and actual values of the current batch.

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 Fine feed.

By manipulation of the button, switches

between hand and manuel.

Feeding hand/manual.

In the mode hand the keys are visible for manual weigh of
the individual components. On Key down of the button with
the black arrow the respective scales opened. On key up of
the button the scales closes again.

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6.02 Indicators in the weigh hopper

The indication above is C means complete or Pincomplete.

Underneath is indicated which load is being dealt with.

In the green display the actual value is given. Above that is

the recommended value of the actual component. These
changes for every new component.

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6.03 Mixer Labels

A rotary agitator in the centre of the mixer denotes when

the mixer is working. In the overhead left corner you will
find the mix capacity. Immediately below is indicated which
order is being dealt with. Underneath to the left is the
mixed material temperature. During the time the mixer flap
stands open the maximum measured temperature of the
discharging mixed material is held.

Indicates Mixer is full

Mixer is in the mode automatic.

Mixer is in the mode hand operated.

The label in the bottom right corner has two functions..

- Mixing time (After the mixing time - all components of the
order are in the Mixer)
- Mixer emptying time (Period is needed for the complete
emptying)

The label counts backward, for example 0.

When the mixer is closed the mixing time is indicated.

When the mixer is opened the mixer emptying time is
indicated.

Note: If the emptying time does not go out then control of

the limit switches on the mixer is not working. „mixer
open“.

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6.04 Order information

A short description of the current order.

Load: Current numbering of the order load.

Load size: Actual load size – Target size of the load.
Recipe: Recipe number and label.
Firm: Company as indicated on the order.
Order: Quantity of the order.
Done: Actual quantity of the order.
Rest: Producing remains of the order.

Order completed or stopped. Starting the

next order is possible.

With a click on the recipe number,

the recipepage with the adjusted recipe can be called

directly.

If the optional software package is available „RAP

Recipegenerator “, by clicking the RC additional amount

the application is started.

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6.05 Dialogue window order Mixing

With the button a dialogue window is called to provide

and/or work on an order.

The dialogue window order has the following input modes:

Select Recipe,
Quantity of the order,
Number of the Storage Silos,
Number of the alternative Storage Silos,
In the Recipe stored load size can be changed in order.
Through hook the check box behind the green arrow can
the order which is inferior in the list be started
automatically, if that actual is terminated.
In the underlying Edit-window the operator can enter still
additional information to the appropriate order.

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6.06 Dialogue window order Cold Feeders

In the dialogue window the cold seeders recipe has to be

selected, the performance deposited at the Recipe can be
adjusted, the Quantity of the order all so.
As might be desired the order can be started by delay.
The time of delay will be recorded in this table

6.07 Orderinformation Cold Feeders

A short information of the coold feed order.

Recipe, set power, required quantity, actual power,
remaining quantity of the order. You can change the power
of the complete order with the slider bar on the rigth side.

A click on the button opens a dialouge window for editing

the coold feed order.

The buttons are for starting, halt and stopping of the order.

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 The progress bar under the buttons shows graphically the
produced amount in comparison to the required quantity.

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6.08 Display coold feed system

- Power of a feeder in t / h
- Short description articel.

- Power in percent.

- Number of the feeder

Manual controling
(Click with the right mouse button on a feeder)

- Numer of the feeder

- Vibrator on/off

- Short discription article.

- Range of posible power.

- Power set value

- Manual on/off

- red bar: Set value

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 feeder as part of an order = arrow upward

arrow green = feeder is arrow red = feeder

running waits

arrow red = shortage of arrow blue = 1/3 fill

material level

material notice = arrow downward.

start / stop – delay of feeders

If is activated in an order, the feeders starting

and stopping with given time gap from one feeder to the
other. That means the feeders starting at different times
after the order-start-feedback and stopping at different
times, after the first feeder reaches its individual quantity.
The feeders are starting with a time-delay and stopping
with a time-delay.
A change of the complete power of an order affect the
power of each involved feeder with its individual delay.
Preference of the start-delay, see at Point 7.5 AVD feeder

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7. Alarms

If an alarm is initiated, the latest alarm-text appears in the

status row of the progra.
After clicking on the alarm bar, an alarm window will open.
You can stop the alamsignal until the reason for the alarm
is found and solved.
After solving the problem, the alarm can be acknowledged.
The table will be cleared after acknowledging the alarms.

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8. Reportselection

Put in a date. For refreshing the date you have to

press the following button. Only after the date has
been refreshed, the report shows the correctly
period.

Select whehter you like to have a daily, monthly or an

annual statistics.
Give in the required type.
The result can be printed via the menue point „file„

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8.01 Navigation the time periode

Navigation open/close

Current time

Today

Current week

Current month

Moving the calendrical screened periode: prior

month

Moving the calendrical screened periode: prior week

Moving the calendrical screened periode: prior day

Moving the calendrical screened periode: prior hour

Moving the calendrical screened periode: hour later

Moving the calendrical screened periode: day later

Moving the calendrical screened periode: next week

Moving the calendrical screened periode: next month

Moving the calendrical periode: prior month

Moving the calendrical periode: prior week

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 Moving the calendrical periode: prior day

Moving the calendrical periode: prior hour

Moving the calendrical periode: hour later

Moving the calendrical periode: day later

Moving the calendrical periode: next month

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8.02 Batch archive

8.02.01 Batch report

All orders, wich are produced within the selected period, are
added to the list.
Each order has a link to the batches they belong to the
order.
With the button a list with all details of the batches
can be exported as an Microsoft © XLS-fike.

By clicking the blue order number inside the list, the page
with details will be shown.

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8.03 Statistic mixing
At „Statistic Mixing“ you can find general all the things that
are stored in the context of the asphalt plant.

Recipe. All Recipes, they are produced in the selected

period are in a list. Each recipe is listed whith its amount.

Recipe and material. All Recipes, they are produced in the

selected period are in a list. Each recipe is listed whith its
amount.
Additionally each article with ist mass is listed, group by
recipe.

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 Material. All material, wich is used during the period in
automatik mode is sorted by ist article number.

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8.04 Statistic cold feeding

The „statistic coold feeding“ shows materials and the

amount of recipe wich is produced in automatic mode with
the cold feed system.

Recipe. All cold feed-recipies, they are produced, in the

given periode will be shown with ist amount inside a list.

Material. All coold feed articles will be shown with there

amount in an ascending way, if the cooldfeeding system is
used in automatic mode.

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STICHWORTVERZEICHNIS
Keine Indexeinträge gefunden.

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